RAJKOT JAMNAGAR VADINAR ROAD PROJECT

LARSEN & TOUBRO LIMITED - ECC DIVISION

BLENDING OF AGGREGATE FOR BITUMINOUS CONCRETE(As per MS-2;Table 2.1)

18mm Aggregate 25%

10mm Aggregate 21%
Type of
aggregate 6mm Aggregate 10%
Stone Dust 44%

Individual percentage Blending percentage Combined Specified Limit

I.S. Sieve gradation (Table-500-10
Size of grading-1 of
STONE STONE
18MM 10MM 6MM 18MM 10MM 6MM Aggregate MORTH )
DUST DUST

mm 100% 100% 100% 100% 25% 21% 10% 44% 100% Lower Upper

25.0 100.00 100.00 100.00 100.00 25.0 21.0 10.0 44.0 100.0 100 100

19.0 100.00 100.00 100.00 100.00 25.0 21.0 10.0 44.0 100.0 90 100

16.0 86.90 100.00 100.00 100.00 21.7 21.0 10.0 44.0 96.7

13.2 48.80 100.00 100.00 100.00 12.2 21.0 10.0 44.0 87.2

9.5 3.20 89.30 100.00 100.00 0.8 18.8 10.0 44.0 73.6 56 80

4.75 1.00 1.60 77.20 98.50 0.3 0.3 7.7 43.3 51.6 35 65

2.36 0.00 0.70 23.80 79.70 0.0 0.1 2.4 35.1 37.6 23 49

0.30 0.00 0.00 3.90 28.10 0.0 0.0 0.4 12.4 12.8 5 19

0.075 0.00 0.00 0.30 17.00 0.0 0.0 0.0 7.5 7.5 2 8

_______________________ ______________________
Contractor's Representative Engineer's Representative
 RAJKOT JAMNAGAR VADINAR ROAD PROJECT

LARSEN & TOUBRO LIMITED - ECC DIVISION

GRADATION OF INDIVIDUAL AGGREGATE COLLECTED FROM HMP (Hot Bin)

FOR BC Grade-II
Hot Bin 4 : (-24mm+ 18 mm )
I.S. Sieve
12/2/2010 Hot Bin
Size
mm Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Average
37.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
26.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
19.0 93.70 95.70 93.50 93.60 95.10 94.30 94.3
13.2 10.20 10.20 7.70 7.30 5.80 5.80 7.8
9.5 1.50 2.80 2.10 0.90 0.30 0.40 1.3
4.75 0.30 0.70 0.90 0.30 0.00 0.00 0.4
2.36 0.00 0.00 0.00 0.00 0.00 0.00 0.0
1.18 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.60 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.300 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.150 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.075 0.00 0.00 0.00 0.00 0.00 0.00 0.0
Hot Bin 3 : (- 18mm+ 12 mm ) 0
I.S. Sieve
Hot Bin
Size
mm Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Average
37.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
26.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
19.0 100.00 100.00 100.00 100.00 100.00 100.00 100.0
13.2 55.20 52.40 61.90 64.20 58.20 57.50 58.2
9.5 4.80 4.80 8.60 10.50 6.00 6.30 6.8
4.75 0.30 0.30 0.30 0.60 0.80 0.80 0.5
2.36 0.00 0.00 0.00 0.00 0.00 0.00 0.0
1.18 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.60 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.300 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.150 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.075 0.00 0.00 0.00 0.00 0.00 0.00 0.0
Hot Bin 2 : '(-12mm + 6 mm ) 0
I.S. Sieve
Hot Bin
Size
mm Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Average
37.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
26.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
19.0 100.00 100.00 100.00 100.00 100.00 100.00 100.0
13.2 100.00 100.00 100.00 100.00 100.00 100.00 100.0
9.5 84.80 81.90 90.00 90.90 82.90 90.70 87.3
4.75 5.20 2.20 11.60 13.00 3.00 11.50 8.3
2.36 3.30 0.90 7.50 8.30 1.50 7.70 5.2
1.18 1.80 0.60 3.90 4.60 0.90 4.50 2.9
0.60 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.300 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.150 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.075 0.00 0.00 0.00 0.00 0.00 0.00 0.0
Hot Bin 1 : ( 6 mm down ) 0
I.S. Sieve
Hot Bin
Size
mm Sample 1 Sample 2 Sample 3 Sample 4 Average
37.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
26.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
19.0 100.00 100.00 100.00 100.00 100.00 100.00 100.0
13.2 100.00 100.00 100.00 100.00 100.00 100.00 100.0
9.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
4.75 95.40 94.40 96.70 97.20 96.70 97.50 96.3
2.36 75.10 73.90 76.50 79.20 76.90 80.90 77.1
1.18 45.10 44.10 49.70 50.10 50.00 53.30 48.7
0.60 28.60 28.80 34.60 33.30 34.60 35.00 32.5
0.300 21.00 21.60 26.30 24.40 25.90 21.50 23.5
0.150 17.50 18.00 20.80 19.40 20.90 16.40 18.8
0.075 15.20 15.50 17.80 15.20 17.10 13.30 15.7
Bag filter material 0
I.S. Sieve
11/2/2010 11/2/2010 Hot Bin
Size
mm Sample 1 Sample 2 Average
0.300 100.00 100.00 100.0
0.150 85.00 85.00 85.0
0.075 70.30 70.40 70.35
 RAJKOT JAMNAGAR VADINAR ROAD PROJECT

LARSEN & TOUBRO LIMITED - ECC DIVISION

BLENDING OF AGGREGATE FOR BITUMINOUS CONCRETE

(BC -GRADING 2)
Hot Bin 4 : (-24mm+ 18 mm ) 2%
Hot Bin 3 : (- 18mm+ 12 mm ) 18%
Type of
Hot Bin 2 :( -12mm + 6 mm ) 19%
aggregate
Hot Bin 1 : ( 6 mm down ) 62%
Bag Filter Material 0%

Individual percentage Blending percentage

Combined Specified Limit
I.S. Sieve
gradation of (Table-500-10
Size
Bag Filter Bag Filter Aggregate grading-1 of MORTH )
Hot Bin 4 Hot Bin 3 Hot Bin 2 Hot Bin 1 Lime Hot Bin 4 Hot Bin 3 Hot Bin 2 Hot Bin 1 Lime
Material Material

mm 100% 100% 100% 100% 100% 100% 2% 18% 19% 57% 2% 2% 100% Lower Upper

26.5 100.0 100.0 100.0 100.0 100.0 100 2.0 18.0 19.0 57.0 2.0 2.0 100.0 100 100

19.0 100.0 100.0 100.0 100.0 100.0 100 2.0 18.0 19.0 57.0 2.0 2.0 100.0 100 100

13.2 7.8 58.2 100.0 100.0 100.0 100 0.2 10.5 19.0 57.0 2.0 2.0 90.6 79 100

9.5 1.3 6.8 87.3 100.0 100.0 100 0.0 1.2 16.6 57.0 2.0 2.0 78.8 70 88

4.75 0.4 0.5 8.3 96.3 100.0 100 0.0 0.1 1.6 54.9 2.0 2.0 60.6 53 71

2.36 0.0 0.0 5.2 77.1 100.0 100 0.0 0.0 1.0 43.9 2.0 2.0 48.9 42 58

1.18 0.0 0.0 2.9 53.3 100.0 100 0.0 0.0 0.6 30.4 2.0 2.0 34.9 34 48

0.60 0.0 0.0 0.0 40.0 100.0 100 0.0 0.0 0.0 22.8 2.0 2.0 26.8 26 38

0.30 0.0 0.0 0.0 26.0 98.2 95.3 0.0 0.0 0.0 14.8 2.0 1.9 18.7 18 28

0.150 0.0 0.0 0.0 18.8 92.9 90.3 0.0 0.0 0.0 10.7 1.9 1.8 14.4 12 20

0.075 0.0 0.0 0.0 6.5 84.3 85.0 0.0 0.0 0.0 3.7 1.7 1.7 7.1 4 10

Combined Gradation for DBM II

100

UPPER
LIMIT
LOWER
90
LIMIT

80

70
% Passing

60

50

40

30

20

10

0 Sieve Size, mm
0.0 0.1 1.0 10.0 100.0

_______________________ ______________________
Contractor's Representative Engineer's Representative
 RAJKOT JAMNAGAR VADINAR ROAD PROJECT, (PROJECT I)
DBM MIX DESIGN WITH BIRAJA AGGREGATE & ESSAR BITUMEN, VADINAR (60/70)

Plant : 120 TPH, Marini Make

Location : 38.700 Km, 0.5 Km LHS

Aggregate Collection
Hot Mix Plant (Hot Bin Sample)
From
INDEX
Sr. No Description Page No.
1 Summary of Mix Design 1

2 Marshal Testing Data at Various Binder Content 2

3 Marshall Test Property Curves 3

4 All Passing Criteria Graph 4

5 Maximum Specific Gravity of Asphalt Mix 5

6 Blending Of Material 6-7

7 Marshal Testing Data ( At 4.9 % Bitumen Content) 8

8 Marshal Testing Data ( At 4.6 % Bitumen Content) 9

9 Marshal Testing Data ( At 4.3 % Bitumen Content) 10

10 Marshal Testing Data ( For Refusal Density at 4.6 % Bitumen content) 11

11 Sieve Analysis Report (Hot Bin Material ) 12 - 28

12 Specific Gravity & Water Absorption Report 29 - 33

14 Flakiness & Elongation Index 34

15 Los Angles Abrasion 35

16 Sand Equivalent test 36

17 Stripping test 37

18 Plasticity Index 38

19 Soundness by Sodium Sulphate 39

20 Aggregate Impact value 40

21 Bitumenous Test Report 41 - 43

23 MTC Of Bitumen 44
 LARSEN & TOUBRO LIMITED QUALITY
INFRASTRUCTURER OPERATING COMPANY MANAGEMENT
RAJKOT JAMNAGAR VADINAR ROAD PROJECT SYSTEM

Date of Sampling : 11/02/2010

Type of Material : Bitumen( 60/70) Date of testing : 12/02/2010
Collected From : HMP at 38.700 Km Material Tested For : DBM II

SPECIFIC GRAVITY OF BITUMEN

Description/Trail No: Test - 1 Test - 2 MEAN

1. Wt.of Pygnometer gm 42.95

2. Wt.of Pygnometre + filled with water gm. 95.4

3. Wt.of Pygnometer + Bitumen gm 63.82

4. Wt.of Pygnometer + Bitumen + Water gm 95.99

5. Specific Gravity 1.029 1.029

Remarks:
Tested by: Approved by

Name RVTPL

Designation:…………………

Sign.: …… Sign.: ……………………

Date: … Date: ………………………

 LARSEN & TOUBRO LIMITED QUALITY
INFRASTRUCTURER OPERATING COMPANY MANAGEMENT
RAJKOT JAMNAGAR VADINAR ROAD PROJECT SYSTEM

Date of Sampling : 11/02/2010

Type of Material : Recycle Filler Date of testing : 12/02/2010

Collected From : HMP at 38.700 Km Material Tested For : DBM II

SPECIFIC GRAVITY TEST FOR RECYCLE FILLER

Description/Trail No: Test - 1 Test - 2 MEAN

1. Wt.of Pycnometer (gm ) 21.83

2. Wt.of Pycnometer+ Kerosene(gm ) 63.05

3. Wt.of Pycnometre + Lime (gm ) 35.82

4. Wt.of Pycnometre + Lime + Kerosene (gm ) 72.92

5. Specific Gravity 2.648

Specfic Gravityof Kerosene -0.78

Tested by: Approved by

Name RVTPL
Designation:…………………
Sign.: …… Sign.: ……………………
Date: … Date: ………………………
 LARSEN & TOUBRO LIMITED
INFRASTRUCTURER OPERATING
QUALITY MANAGEMENT
COMPANY SYSTEM
RAJKOT JAMNAGAR VADINAR ROAD
PROJECT
MIX DESIGN FOR DBM WITH CRUSHED AGGREGATE (HOT BIN - P1)
NOMINAL SIZE OF AGGREGATE : 25 MM (Grade II)
Source of Aggregare Beraja Cruhser located at 63.500 Km, 3.5 Km RHS
Source of Bitumen ESSAR OIL LIMITED, VADINAR
Grade of Bitumen 60/70
Hot Mix Plant Location Km 38.700, 0.5 Km LHS
PROPORTION OF HOT BIN AGGREGATE & BINDER
1) Hot Bin - 1 : (6 mm down) - 38 % 2) Hot Bin -2 : (-12mm + 6 mm) - 17 %
3) Hot Bin- 3 : (- 18mm + 12 mm) - 26 % 4) Hot Bin- 4 : (-24mm + 18 mm) - 15 %
5) Bag Filter Material: 4.0% 6) Bitumen : 4.6 % (By Wt. of Total Mix)
GRADING
Limit as Per Table
Tolerance as per
Sieve Size %Passing throogh IS sieves no. 500 -10 (Gr -2)
Table 500-13
of MORT& H
37.5mm 100 100 0
26.5mm 100 90 - 100 +8
19.0mm 92.7 71 - 95 +8
13.2mm 68.5 56 - 80 +7
4.75mm 44.8 38 - 54 +6
2.36mm 32.2 28 - 42 +5
0.300mm 12.8 7 - 21 +4
0.075mm 5.3 2-8 +2
PHYSICAL TEST OF AGGREGATES ( Table 500-8 )
Description Result Limit
1. Cleanliness of corse aggregate (passing 75 micron ) 0.70% Max. 5%
2. Flakiness & Elongation Index 24.8% Max.30%
3. Los Angles Abrasion 12% Max.35%
4. Aggregate Impact value 8.40% Max.27%
5. Soundness by Sodium Sulphate 2.55% Max.12%
6. Sand Equivalent test 77.90% Min.50%
7. Stripping test (Retained Coating ) 100% 95% Min.
8. Water Absorption (Corse Aggregate ) 0.77% Max. 2%
9. Plasticity Index Non plastic Max. 4%
MARSHALL TEST DATA AT VARIOUS BINDER CONTENT
BINDER CONTENT Limit As Per MORT&H Table No 500-11 &
Description
4.30% 4.60% 4.90% 500-12

Density ( gm/cc ) 2.527 2.524 2.532 No limit

Stability( kg ) at 600C after 30
1607 1693 1644 Min 900
minutes
Flow ( mm ) 2.7 3.1 3.3 2 -4

Air Voids ( % ) 5.1 4.7 4 3-6

VMA (% ) 15.32 15.7 15.7 Min.13%

VFB ( % ) 66.9 70 74.8 65 - 75

Retained Stability at 60 C0
86.9% 91.0% 90.6% Min.75%
after 24 hours
REFUSAL DENSITY DATA ( AT 4.6 % BINDER CONTENT )

Description 75 Blows 100 Blows 200 Blows 300 Blows 400 Blows 500 Blows

Density
2.522 2.529 2.533 2.545 2.559 2.559
( gm/cc )
Air Voids
4.8 4.5 4.4 3.9 3.4 3.4
(%)

For L & T For RVTPL

 LARSEN & TOUBRO LIMITED
QUALITY MANAGEMENT
INFRASTRUCTURE OPERATING COMPANY
SYSTEM
RAJKOT JAMNAGAR VADINAR ROAD PROJECT

MAXIMUM SPECIFIC GRAVITY OF ASPHALT MIX

Material : DBM MIX Date of Sampling : 9/02/2010

Location : LAB Trial Date of Testing- 15/2/2010
Bitumen Content : 4.5%

DESCRIPTION Sample No - 1

1. Weight of Empty flask (gm) = (A) 869

2. Weight of Flask + Mix (gm) = (B) 1674

3. Weight of Flask + Mix + Water (gm) = (C) 3650

4. Weight of Flask + Water (gm) = (D) 3148

5. GMM = (B - A) / (B - A) - (C - D) 2.657

Aggregate - 95.5%

Bitumen - 4.5%

Specfic Gravity of Bitumen -1.022

Effected Specfic Gravity of Aggregate (Gse ) - 2.874

Tested by: Approved by

Name:………………… RVTPL

Designation:……………… Designation:………………

Sign.: ……………… Sign.: ……………………….....

Date: ……………… Date: …………………………..

 LARSEN & TOUBRO LIMITED
QUALITY MANAGEMENT
INFRASTRUCTURER OPERATING COMPANY
RAJKOT JAMNAGAR VADINAR ROAD PROJECT SYSTEM

MARSHAL TESTING DATA OF REFUSAL DENSITY OF DBM ( AT 4.6% Bitumen Content )

Location: Q/C Lab @ km 38.000 Effective Sp. Gr. of Agg.(Gse): 2.867 Date of Casting: 02/03/2010
Bitumen Type: (60/70), Essar Oil Limited , Vadinar Bulk Sp. Gr. of Agg.(Gsb): 2.856 Date of testing: 03/03/2010
Nos. of compaction blows: 75 blows on each side Sp. Gr. of Bitumen: 1.029

1) Hot Bin 1 : ( 6 mm down ) - 38 % 2) Hot Bin 2 : (-12mm + 6 mm ) - 17 % Mixing temperature: 160 - 165oC

Proportion (Hot Bin) 3) Hot Bin 3 :( - 18mm+ 12 mm ) - 26 % 4) Hot Bin 4 : ( -24mm+ 18 mm ) - 15 % Compaction temperature: 146 - 150oC

5) Bag Filter Material: 4.0% 6) Bitumen : 4.6 % (By Wt. of Total Mix ) Proving Ring Correction factor: 6.222

% Wt in gms Wt in gms Wt in Volume A.S.T.M

SlNo. No of Blows
Bitumen ( Air Dry ) ( Air Sat ) Water ( C.C ) GMB GMM VA
1 1265 1266 765 501 2.525
2 75 Nos. 4.6 1268 1269 767 502 2.526
3 1272 1273 767 506 2.514
2.522 2.649 4.8

4 1269 1270 769 501 2.533

5 100 Nos. 4.6 1274 1275 770 505 2.523
6 1276 1283 779 504 2.532
2.529 2.649 4.5

7 1268 1269 768 501 2.531

8 200 Nos 4.6 1276 1277 772 505 2.527
9 1275 1276 774 502 2.540
2.533 2.649 4.4

10 1274 1275 773 502 2.538

11 300 Nos. 4.6 1276 1277 775 502 2.542
12 1262 1263 769 494 2.555
2.545 2.649 3.9

13 1277 1278 779 499 2.559

14 400 Nos. 4.6 1276 1277 778 499 2.557
15 1262 1263 770 493 2.560
2.559 2.649 3.4

16 1269 1270 776 494 2.569

17 500 Nos. 4.6 1278 1279 779 500 2.556
18 1274 1275 776 499 2.553
2.559 2.649 3.4

FOR L & T ECCD

 LARSEN & TOUBRO LIMITED QUALITY
INFRASTRUCTURER OPERATING COMPANY MANAGEMENT
RAJKOT JAMNAGAR VADINAR ROAD PROJECT SYSTEM

MARSHAL TESTING DATA ( AT 4.6% Bitumen Content )

Location: Q/C Lab @ km 38.000 Effective Sp. Gr. of Agg.(Gse): 2.867 Date of Casting: 24/02/2010
Bitumen Type: (60/70), Essar Oil Limited, Vadinar Bulk Sp. Gr. of Agg.(Gsb): 2.856 Date of testing: 25/02/2010
Nos. of compaction blows: 75 blows on each side Sp. Gr. of Bitumen: 1.029

1) Hot Bin 1 : ( 6 mm down ) - 38 % 2) Hot Bin 2 : (-12mm + 6 mm ) - 17 % Mixing temperature: 160 - 165oC

Proportion (Hot Bin) 3) Hot Bin 3 :( - 18mm+ 12 mm ) - 26 % 4) Hot Bin 4 : ( -24mm+ 18 mm ) - 15 % Compaction temperature: 146 - 150oC

5) Bag Filter Material: 4.0% 6) Bitumen : 4.6 % (By Wt. of Total Mix ) Proving Ring Correction factor: 6.222

% Wt in gms Wt in gms Wt in Volume A.S.T.M Proving ring Correction Corrected Flow

SlNo.
Bitumen ( Air Dry ) ( Air Sat ) Water ( C.C ) GMB GMM VA VG VMA VFB reading Factor Stability(kg) ( mm )

Stability Test Data at 60 C After 30 Minute (Sl no 1 - 3 )

0

1 1262 1263 762 501 2.519 260 1.04 1682 3.1

2 4.6 1259 1260 761 499 2.523 255 1.04 1650 3.1
3 1258 1259 762 497 2.531 270 1.04 1747 3.2
2.524 2.649 4.70 84.32 15.7 70.0 1693 3.1

Stability Test Data at 600C After 24 Hours (Sl no 4 - 6 )

4 1269 1270 768 502 2.528 225 1.04 1456 3.5
5 4.6 1270 1271 767 504 2.520 240 1.04 1553 3.5
6 1273 1274 770 504 2.526 250 1.04 1618 3.2
2.525 2.649 4.70 84.3 15.7 70.0 1542 3.4

Stability at 60 oC after 24 Hrs. 1542

Retained Stability = = x 100 = 91.0 %
Stability at 60 oC after 30 Minutes 1693

FOR L & T ECCD

 LARSEN & TOUBRO LIMITED QUALITY
INFRASTRUCTURER OPERATING COMPANY MANAGEMENT
RAJKOT JAMNAGAR VADINAR ROAD PROJECT SYSTEM

MARSHAL TESTING DATA ( AT 4.3% Bitumen Content )

Location: Q/C Lab @ km 38.000 Effective Sp. Gr. of Agg.(Gse): 2.867 Date of Casting: 24/02/2010
Bitumen Type: (60/70), Essar Oil Limited,Vadinar Bulk Sp. Gr. of Agg.(Gsb): 2.856 Date of testing: 25/02/2010
Nos. of compaction blows: 75 blows on each side Sp. Gr. of Bitumen: 1.029

1) Hot Bin 1 : ( 6 mm down ) - 38 % 2) Hot Bin 2 : (-12mm + 6 mm ) - 17 % Mixing temperature: 160 - 165oC

Proportion (Hot Bin) 3) Hot Bin 3 :( - 18mm+ 12 mm ) - 26 % 4) Hot Bin 4 : ( -24mm+ 18 mm ) - 15 % Compaction temperature: 146 - 150oC

5) Bag Filter Material: 4.0% 6) Bitumen : 4.3 % (By Wt. of Total Mix ) Proving Ring Correction factor: 6.222

% Wt in gms Wt in gms Wt in Volume A.S.T.M Proving ring Correction Corrected Flow

SlNo. Bitumen ( Air Dry ) ( Air Sat ) Water ( C.C ) GMB GMM VA VG VMA VFB reading Factor Stability(kg) ( mm )

Stability Test Data at 60 C After 30 Minute (Sl no 1 - 3 )

0

1 1248 1249 755 494 2.526 240 1.04 1553 2.6

2 4.3 1251 1251 754 497 2.517 245 1.04 1585 2.5
3 1246 1247 756 491 2.538 260 1.04 1682 3.1
2.527 2.662 5.07 84.7 15.32 66.91 1607 2.7

Stability Test Data at 600C After 24 Hours (Sl no 4 - 6 )

4 1279 1246 740 506 2.528 230 1.04 1488 3.2
5 4.3 1281 1257 750 507 2.527 205 1 1276 2.9
6 1276 1258 752 506 2.522 220 1.04 1424 2.8
2.525 2.662 5.13 84.6 15.4 66.62 1396 3.0

Stability at 60 oC after 24 Hrs. 1396

Retained Stability = = x 100 = 86.86
Stability at 60 oC after 30 Minutes 1607

FOR L & T ECCD

 LARSEN & TOUBRO LIMITED QUALITY
INFRASTRUCTURER OPERATING COMPANY MANAGEMENT
RAJKOT JAMNAGAR VADINAR ROAD PROJECT SYSTEM

MARSHAL TESTING DATA ( AT 4.9% Bitumen Content )

Location: Q/C Lab @ km 38.000 Effective Sp. Gr. of Agg.(Gse): 2.867 Date of Casting: 24/02/2010
Bitumen Type: (60/70), Essar Oil Limited, Vadinar Bulk Sp. Gr. of Agg.(Gsb): 2.856 Date of testing: 25/02/2010
Nos. of compaction blows: 75 blows on each side Sp. Gr. of Bitumen: 1.029

1) Hot Bin 1 : ( 6 mm down ) - 38 % 2) Hot Bin 2 : (-12mm + 6 mm ) - 17 % Mixing temperature: 160 - 165oC

Proportion (Hot Bin) 3) Hot Bin 3 :( - 18mm+ 12 mm ) - 26 % 4) Hot Bin 4 : ( -24mm+ 18 mm ) - 15 % Compaction temperature: 146 - 150oC

5) Bag Filter Material: 4.0% 6) Bitumen : 4.9 % (By Wt. of Total Mix ) Proving Ring Correction factor: 6.222

% Wt in gms Wt in gms Wt in Volume A.S.T.M Proving ring Correction Corrected Flow

SlNo. Bitumen ( Air Dry ) ( Air Sat ) Water ( C.C ) GMB GMM VA VG VMA VFB reading Factor Stability(kg) ( mm )

Stability Test Data at 60 C After 30 Minute (Sl no 1 - 3 )

0

1 1258 1259 761 498 2.526 240 1.04 1553 3.2

2 4.9 1256 1257 758 499 2.517 255 1.04 1650 3.5
3 1248 1248 759 489 2.552 255 1.09 1729 3.2
2.532 2.636 4.0 84.3 15.7 74.8 1644 3.3

Stability Test Data at 600C After 24 Hours (Sl no 4 - 6 )

4 1260 1261 765 496 2.540 225 1.04 1456 3.6
5 4.9 1255 1256 763 493 2.546 220 1.09 1492 3.9
6 1262 1263 758 505 2.499 235 1.04 1521 4.1
2.528 2.636 4.1 84.2 15.8 74.2 1490 3.9

Stability at 60 oC after 24 Hrs. 1490

Retained Stability = = x 100 = 90.63%
Stability at 60 oC after 30 Minutes 1644

FOR L & T ECCD

 RAJKOT JAMNAGAR VADINAR ROAD PROJECT

LARSEN & TOUBRO LIMITED - ECC DIVISION

BLENDING OF AGGREGATE FOR BITUMINOUS CONCRETE

(BC -GRADING 2)
Hot Bin 4 : (-24mm+ 18 mm ) 10%
Hot Bin 3 : (- 18mm+ 12 mm ) 10%
Type of
Hot Bin 2 :( -12mm + 6 mm ) 30%
aggregate
Hot Bin 1 : ( 6 mm down ) 44%
Bag Filter Material 2%

Individual percentage Blending percentage

Combined Specified Limit
I.S. Sieve
gradation of (Table-500-10
Size
Bag Filter Bag Filter Aggregate grading-1 of MORTH )
Hot Bin 4 Hot Bin 3 Hot Bin 2 Hot Bin 1 Lime Hot Bin 4 Hot Bin 3 Hot Bin 2 Hot Bin 1 Lime
Material Material

mm 100% 100% 100% 100% 100% 100% 10% 10% 30% 44% 2% 0% 96% Lower Upper

19.0 100.00 100.00 100.00 100.00 100.0 100 10.0 10.0 30.0 44.0 2.0 0.0 96.0 100 100

12.5 5.40 43.23 100.00 100.00 100.0 100 0.5 4.3 30.0 44.0 2.0 0.0 80.9 90 100

4.75 0.68 0.92 7.75 96.53 100.0 100 0.1 0.1 2.3 42.5 2.0 0.0 47.0 44 74

2.36 0.00 0.00 4.87 79.35 100.0 100 0.0 0.0 1.5 34.9 2.0 0.0 38.4 28 58

0.30 0.00 0.00 0.00 23.95 100.0 96.9 0.0 0.0 0.0 10.5 2.0 0.0 12.5 5 21

0.075 0.00 0.00 0.00 6.57 61.2 88.4 0.0 0.0 0.0 2.9 1.2 0.0 4.1 2 10

Combined Gradation for DBM II

100

JMF Upper

90 JMF Lower
Combined

80

70
% Passing

60

50

40

30

20

10

0 Sieve Size, mm
0.0 0.1 1.0 10.0 100.0

_______________________ ______________________
Contractor's Representative Engineer's Representative
 RAJKOT JAMNAGAR VADINAR ROAD PROJECT

LARSEN & TOUBRO LIMITED - ECC DIVISION

BLENDING OF AGGREGATE FOR BITUMINOUS CONCRETE

(BC -GRADING 2)
Hot Bin 4 : (-24mm+ 18 mm ) 4%
Hot Bin 3 : (- 18mm+ 12 mm ) 13%
Type of
Hot Bin 2 :( -12mm + 6 mm ) 19%
aggregate
Hot Bin 1 : ( 6 mm down ) 62%
Bag Filter Material 0%

Individual percentage Blending percentage

Combined Specified Limit
I.S. Sieve
gradation of (Table-500-10
Size
Bag Filter Bag Filter Aggregate grading-1 of MORTH )
Hot Bin 4 Hot Bin 3 Hot Bin 2 Hot Bin 1 Lime Hot Bin 4 Hot Bin 3 Hot Bin 2 Hot Bin 1 Lime
Material Material

mm 100% 100% 100% 100% 100% 100% 4% 13% 19% 62% 0% 2% 100% Lower Upper

26.5 100.00 100.00 100.00 100.00 100.0 100 4.0 13.0 19.0 62.0 0.0 2.0 100.0 100 100

19.0 100.00 100.00 100.00 100.00 100.0 100 4.0 13.0 19.0 62.0 0.0 2.0 100.0 100 100

13.2 10.12 59.63 100.00 100.00 100 100 0.4 7.8 19.0 62.0 0.0 2.0 91.2 100 100

12.5 5.40 43.23 100.00 100.00 100.0 100 0.2 5.6 19.0 62.0 0.0 2.0 88.8 90 100

9.5 1.45 7.78 86.87 100.00 100.0 100 0.1 1.0 16.5 62.0 0.0 2.0 81.6 70 88

4.75 0.68 0.92 7.75 96.53 100.0 100 0.0 0.1 1.5 59.9 0.0 2.0 63.5 44 74

2.36 0.00 0.00 4.87 79.35 100.0 100 0.0 0.0 0.9 49.2 0.0 2.0 52.1 28 58

1.18 0.00 0.00 2.72 54.80 100.0 100 0.0 0.0 0.5 34.0 0.0 2.0 36.5 34 48

0.60 0.00 0.00 0.00 41.52 100.0 100 0.0 0.0 0.0 25.7 0.0 2.0 27.7 26 38

0.30 0.00 0.00 0.00 23.95 100.0 96.9 0.0 0.0 0.0 14.8 0.0 1.9 16.8 5 21

0.150 0.00 0.00 0.00 18.23 91.8 90.3 0.0 0.0 0.0 11.3 0.0 1.8 13.1 12 20

0.075 0.00 0.00 0.00 6.57 61.2 88.4 0.0 0.0 0.0 4.1 0.0 1.8 5.8 2 10

Combined Gradation for DBM II

100

JMF Upper

90 JMF Lower
Combined

80

70
% Passing

60

50

40

30

20

10

0 Sieve Size, mm
0.0 0.1 1.0 10.0 100.0

_______________________ ______________________
Contractor's Representative Engineer's Representative
 RAJKOT JAMNAGAR VADINAR ROAD PROJECT

LARSEN & TOUBRO LIMITED - ECC DIVISION

GRADATION OF INDIVIDUAL AGGREGATE COLLECTED FROM HMP (Hot Bin)

FOR BC Grade-II
Hot Bin 4 : (-24mm+ 18 mm )
I.S. Sieve
Hot Bin
Size
mm Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Average
37.5 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.0
26.5 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.0
19.0 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.0
13.2 10.20 10.20 8.90 9.30 8.40 7.30 11.50 13.70 10.40 11.30 10.1
12.5 4.50 6.80 4.80 5.50 5.4
9.5 1.50 2.80 2.10 2.60 1.20 0.90 0.70 1.40 0.60 0.70 1.5
4.75 0.30 0.70 0.90 1.00 0.90 0.30 0.7
2.36 0.00 0.00 0.00 0.00 0.00 0.00 0.0
1.18 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.60 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.300 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.150 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.075 0.00 0.00 0.00 0.00 0.00 0.00 0.0
Hot Bin 3 : (- 18mm+ 12 mm ) 0
I.S. Sieve
Hot Bin
Size
mm Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Average
37.5 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.0
26.5 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.0
19.0 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.00 100.0
13.2 55.20 52.40 61.90 64.20 54.60 57.50 64.20 67.50 59.20 59.6
12.5 44.50 45.10 40.10 43.2
9.5 4.80 4.80 8.60 10.50 5.90 6.30 7.70 9.50 11.90 7.8
4.75 0.30 0.30 0.30 0.60 0.50 0.80 0.10 1.40 4.00 0.9
2.36 0.00 0.00 0.00 0.00 0.00 0.00 0.0
1.18 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.60 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.300 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.150 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.075 0.00 0.00 0.00 0.00 0.00 0.00 0.0
Hot Bin 2 : '(-12mm + 6 mm ) 0
I.S. Sieve
Hot Bin
Size
mm Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Sample 6 Average
37.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
26.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
19.0 100.00 100.00 100.00 100.00 100.00 100.00 100.0
13.2 100.00 100.00 100.00 100.00 100.00 100.00 100.0
12.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
9.5 84.80 81.90 90.00 90.90 82.90 90.70 86.9
4.75 5.20 2.20 11.60 13.00 3.00 11.50 7.8
2.36 3.30 0.90 7.50 8.30 1.50 7.70 4.9
1.18 1.80 0.60 3.90 4.60 0.90 4.50 2.7
0.60 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.300 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.150 0.00 0.00 0.00 0.00 0.00 0.00 0.0
0.075 0.00 0.00 0.00 0.00 0.00 0.00 0.0
Hot Bin 1 : ( 6 mm down ) 0
I.S. Sieve
Hot Bin
Size
mm Sample 1 Sample 2 Sample 3 Sample 4 Average
37.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
26.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
19.0 100.00 100.00 100.00 100.00 100.00 100.00 100.0
13.2 100.00 100.00 100.00 100.00 100.00 100.00 100.0
12.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
9.5 100.00 100.00 100.00 100.00 100.00 100.00 100.0
4.75 96.40 95.80 96.90 95.90 96.70 97.50 96.5
2.36 79.00 78.90 79.80 79.10 78.40 80.90 79.4
1.18 54.90 54.90 55.20 55.60 54.90 53.30 54.8
0.60 42.80 43.00 42.30 42.90 43.10 35.00 41.5
0.300 23.50 26.90 22.80 23.60 25.40 21.50 24.0
0.150 18.10 17.80 18.90 19.00 19.20 16.40 18.2
0.075 6.40 6.60 6.50 6.50 6.70 6.70 6.6
Bag filter material 0
I.S. Sieve
Hot Bin
Size
mm Sample 1 Sample 2 Average
0.300 100.00 100.00 100.0
0.150 91.30 92.30 91.8
0.075 56.40 66.00 61.2
 L&T RAJKOT JAMNAGAR VADINAR ROAD PROJECT
LARSEN & TOUBRO LIMITED - ECC DIVISION

MARSHALL TEST DATA AT VARIOUS BITUMEN CONTENT FOR DBM GRADE-II

Location: Q/C Lab @ km 38.000 Effective Sp. Gr. of Agg.(Gse): 2.867 Date of sampling: 09/02/2010
Bitumen Type: (60/70), Essar Oil Limited Bulk Sp. Gr. of Agg.(Gsb): 2.856 Date of testing: 13/02/2010
Nos. of compaction blows: 75 blows on each side Sp. Gr. of Bitumen: 1.029

1) Hot Bin 1 : ( 6 mm down ) - 38 % 2) Hot Bin 2 : (-12mm + 6 mm ) - 17 % Mixing temperature: 160 - 165oC

Proportion (Hot Bin) 3) Hot Bin 3 :( - 18mm+ 12 mm ) - 26 % 4) Hot Bin 4 : ( -24mm+ 18 mm ) - 15 % Compaction temperature: 146 - 150oC

5) Bag Filter Material: 4.0% Proving Ring Correction factor: 6.222

Sample %Bitumen %Agg by Wt. of specimen (gm) Bulk Density of Air voids VMA VFB Stability(kgf) Flow
Volume of
No. by total wt. total wt. of In Air In Water SSD Gmm
Specimen compacted mix (%) (%) (%) Dial Gauge Correction (mm)
Load Corrected Load
of mix mix Reading Factor

1 1221.0 737 1223 486.0 2.512 230.0 1431.1 1.09 1559.9 2.1

2 3.5 96.5 1219.0 736 1220.0 484.0 2.519 235.0 1462.2 1.04 1520.7 2.0

3 1220 736 1221 485.0 2.515 240.0 1493.3 1.09 1627.7 1.9

Average 2.515 2.698 6.8 15.0 54.9 1569 2.0

4 1223.0 735.0 1224.0 489.0 2.501 240.0 1493.3 1.09 1627.7 2.3

5 4.0 96.0 1220.0 740.0 1222.0 482.0 2.531 245.0 1524.4 1.09 1661.6 2.4

6 1221.0 739.0 1223.0 484.0 2.523 260.0 1617.7 1.09 1763.3 2.4

Average 2.518 2.676 5.9 15.4 61.6 1684 2.4

7 1228.0 743.0 1229.0 486.0 2.527 250.00 1555.5 1.09 1695.5 3.0

8 4.5 95.5 1232.0 746.0 1233.0 487.0 2.530 255.00 1586.6 1.09 1729.4 3.1

9 1229.0 745.0 1230.0 485.0 2.534 250.00 1555.5 1.09 1695.5 3.0

Average 2.530 2.654 4.7 15.4 69.7 1707 3.0

10 1233.0 745.0 1234.0 489 2.521 240.00 1493.3 1.09 1627.7 3.4

11 5.0 95.0 1234.0 747.0 1234.0 487 2.534 245.00 1524.4 1.09 1661.6 3.5

12 1231.0 744.0 1232.0 488 2.523 240.00 1493.3 1.09 1627.7 3.4

Average 2.526 2.632 4.0 16.0 74.8 1639 3.4

13 1252.0 756.0 1253.0 497 2.519 225.0 1400.0 1.09 1525.9 4.0

14 5.5 94.5 1250 753 1251 498 2.510 230.0 1431.1 1.09 1559.9 4.1

15 1248 753 1249 496 2.516 225.0 1400.0 1.09 1525.9 3.8

Average 2.515 2.610 3.6 16.8 78.3 1537 4.0

______________________ ______________________
Contractor's Representative Engineer's Representative
 Combind Grading of aggregate
100
100.0
100.0
90

80

73.6
70
% Passing

combin
60 d
upper
lower
50 51.6

40

37.6
30

20

10
12.8
7.5
0 Sieve Size, mm
0.0 0.1 1.0 10.0 100.0