Professional Documents
Culture Documents
Under
Government of India
Ministry of Labour & Employment
Directorate General of Employment & Training
New Delhi-110001
GENERAL INFORMATION
Rebate allowed in Apprenticeship Training : One year and six months for trainees
completed Broad Based Basic Training in
Production and Manufacturing Sector
under Centre of Excellence Scheme and
Advanced module of Centre of
Excellence Scheme in CNC Machining.
Course Outline :
b) Project
Each apprentice shall under take a project in any of the areas depending on
his/her interest and facilities available in the establishment. The duration of the
project shall be two Weeks.
Syllabus for the trade of CNC Programmer cum Operator
under
Apprenticeship Training Scheme
List of the members present in trade committee meeting held on 13th January 2007 at
ITI, Aundh, Pune, Maharashtra
1) Safety Precautions:-
Safe handling of tools, equipment & CNC Machines & Personal safety tool as per
company product requirement. Machining types of CNC Machines advantages &
Limitation of CNC computer numerical control applications.
Future of CNC technology (Advance Knowledge), up date technology or latest CNC
Systems :- CNC interpolation, open loop & close loop control systems with feed
back devices co-ordinate systems & points mode knowledge.
CNC Machines-Turning –Milling Type Axes nomenclature Review
assignment/practical/test
2) CNC Control Hardware & Operating Software :-
NC Vs CNC systems, the CNC Machine control unit organization.
CNC software organization computers & information processing of the CNC system.
CNC machine working principle.
Zero offset & tool offset in SIEMENS CNC TURNING.
Tool Nose Radius Compensation (TNRC) & Addressed Letter G& M code
knowledge.
3) Cutting tool materials for CNC turning & it’s applications component materials &
cutting oil selection.
ISO codes for Carbide indexible inserts & tool holders for Turning
Tooling systems for CNC Turning centers, need for removal of chuck/
frequency.
Cutting parameters selection & process planning.
Tools layout & process sheet preparation Using sub programs & cycles in the main
programs.
Blue print programming/direct dimension programming Review, assignment/test
4) Planning for CNC operation:- Geometry & wear offset correction knowledge
Job feature identification & process selection process sequencing tool path planning
work-piece zero points.
Stock removal cycle in CNC Turning of OD/ID operation tooling systems for CNC
turning & tooling strategies for turning machines.
Drilling/ Boring Cycle in CNC Turning
5) Grooving/Treading tools, processes & tool selection
Programming for grooving/threading of OD/ID in CNC turning
Trouble shooting in CNC turning tool wear patterns & optimization of cutting
parameters factors affecting turned part quality/productivity Tapping rigid tapping on
CNC turning
TPM knowledge productive trouble shooting CNC preventive maintenance
Sub program with repetition, sub program macro call eccentric turning etc
Patterns & optimization of cutting parameters.
Factors affecting turning part quality productivity.
TPM – Knowledge, Productive trouble
Shooting, CNC preventive maintenance
9) Cutting tool materials for CNC Turning & it’s applications component materials &
cutting oil selection. ISO codes for Carbide indexible inserts & Tools holders for
turning.
Tooling systems for CNC Turning centers need for removal of chuck/ frequency.
Cutting parameters selection & process planning.
Tools layout & process sheet preparation Using sub programs & cycles in the main
programs.
13) Safety Precaution :- safe handling tool equipment & CNC mill with FANUC control
machines & personal safety tools as per company product requirement. Machining
types of CNC Machines, advantage & Limitations of CNC applications. Future of
CNC technology (Advantage Knowledge) up date technology or latest CNC
Systems:- CNC interpolation co-ordinate systems & points
15) Cutting tool materials for CNC Milling & it’s applications component materials &
cutting oil selection. ISO codes for Carbide indexible inserts & Tools holders for
milling. Milling machines, tool holder, removal & pull stud knowledge.
Tooling systems for CNC Turning centers need for removal of chuck/ frequency.
Cutting parameters selection & process planning.
Tools layout & process sheet preparation Using sub programs & cycles in the main
programs.
Blue print programming/direct dimension programming Review, assignment/test
19) Safety precautions- Safe handling of tools, equipment & CNC machines & personal
safety tools as per company product requirement.
Machining types of CNC Machines advantages & Limitation of CNC & its
applications.
Future of CNC technology (Advance Knowledge) up date technology or latest.
CNC Systems-
CNC interpolation, co-ordinate systems & points made knowledge.
CNC Machines – Milling type, AXES nomenclature, Review, assignment /
practice/test
21) Cutting tool materials for CNC milling & it’s applications component materials &
cutting oil selection. ISO codes for Carbide indexible inserts & tools holders for
Milling.
Tooling systems for CNC Milling centers, tool holder removal & pull stud knowledge
Cutting parameters selection & process planning.
Tools layout & process sheet preparation Using sub programs & cycles in the main
programs. Review, assignment/practice , test.
Blue print programming/direct dimension programming.
Job feature identification & process selection process sequencing tool path planning
work-piece zero points. Machining parameters for Milling polar co-ordinate & direct
dimension programming Drilling/ Boring Cycle in CNC Milling.
23) Grooving tools, processes tool selection programming for grooving on OD/ID in
CNC Milling. Helical interpolation milling & its advantages & limitations in CNC
Milling.Machining of rectangular/circular pockets. Drilling, Milling patterns rigid
tapping in CNC Milling.
TPM- knowledge, productive trouble shooting, CNC preventive maintenance