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Inspection Report
Parts & Service
Revision : 01/2010
Equipment:
PANX 934 S/n 5019073 R/H 01330/46
OBJECTIVE:
FINDING:
Decanter
Throughput 10 m³/h
Main motor 55 A
Damplate size 137/142
Inspection Report
Parts & Service
Revision : 01/2010
3. Inlet zone
1. Inlet tube in good condition.
2. Discharge bushing in good condition.
5. Decanter frame
1. Decanter frame condition, clean.
2. Decanter cover need new gasket.
3. Liquid outlet funnel need new gasket
4. Vibration dampers still in good condition.
5. All screws still in good condition.
8. Decanter panel
1. Panel in good condition. Need new tagging for all indicator lamp.
2. All indicator lamp and ammeter functioning.
Inspection Report
Parts & Service
Revision : 01/2010
12. Recommendation
To change new cover gasket to avoid oil leak during operation.
To change new gasket for liquid outlet funnel.
To change new gear box cover. The existing cover already in bad
condition
To install new tagging at decanter panel.
Inspection Report
Parts & Service
Revision : 01/2010
1. Flushing
During start up when ampere reaches 50A, open hot water feed 5m³/h. EVERY 4
hours, we highly recommend mill to do MANUAL flushing, open hot water 10m³/h for
10 minutes.
During STOPPING, close sludge valve and open hot water 5m³/h until machine slow
down. Close water valve before motor stop to prevent water back pressure and pour
onto the electrical motor.
2. Greasing
Grease the main bearing every 150 hours. Qty 10 gram (10 strokes)
Grease the conveyor bearing every 300 hours. Qty 100 gram (67 strokes)
Type of grease SKF LGHF2
3. Check the motor V-belt (4 pcs) tension every 2000 hours (strongly recommended
to check every week). Please keep one set stock.
4. Check the 2.5 kNm gearbox flat belt tensioning every 2000 hours (strongly
recommended to check every week). Please keep one set stock.
5. Check the level of gear oil inside the 2.5 kNm gearbox every 3 month. We request the
mill 1 container (4 ltr) of gear oil in the store to top up.
6. Every 2 months, remove the grease from grease outlet at bearing housing. If you do
not remove this grease, your motor V-belt will snap and need replacement frequently.
7. Casing
Open the 10 screws on drum cover and check inside the casing for solid deposits
(every 300 hours). There is an opening at the big end side of casing that the liquid
can flow out into the light phase compartment. If this opening is block by solid
Inspection Report
Parts & Service
Revision : 01/2010
deposits, the drum touches the liquid level and motor requires more power. The amp
will increase and motor might burn or V-belt snap.
8. Feed tube
Take off the V-belt guard at motor side and dismantle the feed tube. Before pulling out
the feed tube, please mark the position so that when you assemble the feed tube It is
in the same position as before. If there are worn out marks, the same worn out marks
place in the same position to avoid further damage to other rotation which may result
feed tubes broken into two pieces.
9. Safety switches
During start up or decanter STOP due to safety switches being activated, DO NOT
start decanter before the causes investigated.
Overload switch
Once the light lid up at overload switch at control panel, open the gear box
cover. Try to rotate the drum by hand. If the drum is difficult to rotate, open
decanter cover. Rotate drum by hand and at the same time open hot water to
cleanup the sludge inside the drum (strongly recommended to pull out all dam
plates). You have to get rid of the sludge inside the drum until the drum is able
to be rotated with one hand.
Then close the decanter cover (do not put the gearbox cover yet) and start up
the decanter. Once decanter reaches maximum speed, open the hot water
valve.
Thermistor
Motor operating at high temperature thus motor need to cool down at least 1
hour before start up again. Else motor burn.
Thermal trip
Motor operating over its allowable maximum current. Reset push button on
overload relay below delta connector inside control panel (K2).
Cover open
Push pin inside the slot.
Remote emergency switch
Release emergency stop by pulling out the knob.
11. Vibration
Inspection Report
Parts & Service
Revision : 01/2010
If decanter vibration is too high or strange sound please inform mill in charge (max
vibration 18 mm/s).
Pre-cleaner system
Recommendation
To check all pressure gauge condition and make sure inlet pressure 3 bar
and outlet 1 bar.
Inspection Report
Parts & Service
Revision : 01/2010
Note:
The pre-cleaner used for the removal of fine sand and particles from sludge.
It is normally installed before decanter or separator to provide pre-treatment
and protect the equipment against excessive wear. There will definitely be
considerable savings in maintenance cost as a result of lower wear and tear
on the equipment. The most important requirement for efficient sand removal
in any desanding system is the pressure drop.
The maximum inlet pressure should not exceed 4.5 bars. The separating
efficiency does not increase proportionally with high inlet pressure.
The timers setting also one of the most important things to pre-cleaner
system. Pre-cleaner must run with correct timers (discharge sequence) to
make sure sand cannot go through to decanter feed tank when the dirt
receiver full. Pre-cleaner cannot run with too short or too long discharge
interval. The timers will be set according to sand built up inside the dirt
receiver (see sight glass).
The others thing we need to take care is the pre-cleaner pump. A good pre-
cleaner pump must meet the following criteria
Inspection Report
Parts & Service
Revision : 01/2010
VC tank Sludge
Tank
1st stage
precleaner
1st stage
Sludge tank
Inspection Report
Parts & Service
Revision : 01/2010
Appendix 1
Decanter panel, new tagging for indicator lamp Flow meter ingood condition
and push button.
Inspection Report
Parts & Service
Revision : 01/2010
Appendix 2
Inspection Report
Parts & Service
Revision : 01/2010
Appendix 3
Inspection Report
Parts & Service
Revision : 01/2010