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WIRE FEEDERS SPECIFICATIONS CAT. NO.

A446A

DP400/DP500/DM350
D-SERIES WIRE FEEDERS Digital Controlled DC Inverter
Power Sources Arc Welding Machines
ITEM DP400 DP500 DM350

Mode Pulse CV (Standard CV Ratings not shown) CV


Simple Operation and Perfect Welds from Arc Start to End
Number of Phases Three Phase Three Phase Single Phase
Identical Identical Rated Frequency 50/60 Hz 50/60 Hz
wire drive wire drive
mechanisms mechanisms Rated input Voltage (Auto Select) 208V / 230V 460V 460V 208V / 230V / 460V 230V / 460V
Input Voltage Range 187–253V 414–506V 414-506V 187–253V, 414–506V 207–253V, 414–506V
Rated Input kVA 21.4 23.6 23.8 16.3 11.6

Front Side Rated Input kW 19.7 21.5 22.2 13.8 8.6 Inverter
Rated Input Current 59.4A 29.6A 29.9 40.8A / 36.9A / 20.5A 45.2A / 25.3A
CM-741 CMRE-741
Semiautomatic Automatic / Robot Rated Output Current 400A 500A 350A 250A
Wire Feeder Retrofit Wire Feeder
AF-4001 Rated Load Voltage 34V 39V 31.5V 26.5V
OTC- DAIHEN Rated Output Current Range 30–400A 30-500A 30–350A 30–250A
Robot Wire Feeder
Rated Output Voltage Range
Max. No-Load Voltage 92V
12–38V
80V
12-45
99V
12–36V
65V
12–31V
Total Solutions from the
• All wire feeders feature 4-feed rolls for increased drive force for any wire
alloy including soft aluminum
OTC-DAIHEN wire feeders come set up
for hard wires and air cooled torches as
Rated Duty Cycle 50% (60% Standard CV) 100% @ 350A / 60% @ 500A 60% Single Source Provider
• All control circuits are built-in the power source offering incredible standard features. The following items Max. Program Storage 100 30
durability are available as options… Temperature Rise +320°F (+160°C)
• Fully enclosed wire drive mechanism keeps out dirt and grime • K5517A00 Aluminum Wire Kit Usable Temperature Range +14 ~ 104°F (+10~ +40°C
• Standard wire cover flap keeps dirt and grime away from the welding wire • K5439E00 Fully Enclosed Wire Reel
• Fully enclosed wire reel cover available as an option Cover External Dimensions (W x D x H)
(without handles)
9.8 in. x 25.2 in x 21.4 in.
(250 mm x 640 mm x 544 mm)
11.8 in. x 25.7 in. x 23.4 in.
(300 mm x 653mm x 595mm)
9.8 in x 25.2 in. x 21.6 in.
(250 mm x 640 mm x 544 mm)
DP400 and DP500
• Suitable for OTC-DAIHEN MIG guns or any other major brand • K5516A00 Water Cooled Hardware Kit PULSED MAG - PULSED MIG
Weight 99.2 lb (46 kg) 119 lb (54kg) 85.8 lb (39 kg) CO2 - MAG - MIG - FCAW
Specifications subject to change without notice.
DM350
CO2 - MAG
MIG - FCAW
ROBOTIC WELDING SOLUTIONS
Wire Feeders

OTC DAIHEN Arc Welding Existing Robot Retrofit Packages ITEM CM-741 CMRE-741 AF-4001
CM-741
Robot Package Style Semiautomatic Auto & Robot Retrofit OTC-DAIHEN Robots SEMIAUTOMATIC
Wire Feed Speed 866 in. / min. (22 m/min.) WIRE FEEDER
Usable Mild Steel .024 ~ 1/16 in. (0.6 ~ 1.6 mm)
Wire
Diameters Stainless Steel .030 ~ 1/16 in. (0.8 ~ 1.6 mm)

CMRE-741 Wire Feeder Hard Alum (AL/MG) .040, 3/64, 1/16 in. (1.0, 1.2, 1.6 mm)

D-Series Power Source


Soft Aluminum 3/64, 1/16 in. (1.2, 1.6 mm)
AF-4001
Wire Feeder
Weight 28.6 lb (13 kg) 15.4 lb (7 kg) 8.8 lb (4 kg)
AX-Series
External Dimensions 8.5 x 21.4 x 13.6 inches
Controller N/A N/A
Get the total robotic welding solution by combining the (W x D x H) (215 x 543 x 350 mm)
D-Series with one of our AX-Series arc welding robots Specifications subject to change without notice.

offering seamless integration and advanced features Smaller & Lighter


such as Retract start, Synchro MIG & TIG, Feed Control For more information on brand products from DAIHEN INC. visit our 80 kHz IGBT
MIG, networking, arc data monitoring and much more. web site at daihen-usa.com, or send us E-mail at sales@daihen-usa.com Digital Inverters
The D-Series can also easily adapt to a multitude of
other manufacturers robots. Our universal interface
DAIHEN INC. (Headquarters) DAIHEN INC. (Service Center) DAIHEN INC. (Atlanta Branch)
D-Series AX-Series and retrofit wire feeder options make combining any
1400 Blauser Drive 5311 W. T. Harris Blvd., West 3800 Camp Creek Parkway
Power Source Robot D-Series Inverter welding machine a snap. Tipp City, OH 45371-2471 Charlotte, NC 28269 Building 1400, Suite 102
Call and ask how we can integrate a system for you. Ph: 937-667-0800 Ph: 704-597-8240 Atlanta, GA 30331
Fax: 937-667-0885 Fax: 704-333-9790 Ph: 404-349-4895 Fax: 404-349-4896

© Daihen Inc. Printed in U.S.A.


DP400 / DP500 Advancing the Science of GMAW Applications DM350

DP400 / DP500 ULTRA HIGH QUALITY PULSE & CV GMAW DM350 CV GMAW WITH REDUCED SPATTER
• DP400 rated 400A, 50% duty cycle • Large 7 segment digital LED numeric display Synchro Short-Pulse Control Synchro
Synchro
DP500 rated 500A, 60% duty cycle / 350A, 100% duty cycle • Function key for advanced programming for Hard Wire Applications 60+ IPM
Short-Pulse
Short-Pulse • 350 Amp @ 60% duty cycle
Allows
• 100 Job memory • Cooling fan control: High, Low, and Off Allowsthe
theuse
useofofaavery
veryshort
short • 30 program memory
• Digital CAN buss interface with OTC DAIHEN robots • Very stable pulsed arc as low as 25 amp and rigid arc length enabling
and rigid arc length enabling • Digital CAN buss interface with OTC - DAIHEN robots
very
• Smaller & lighter 80 kHz IGBT digital inverter • Digital Turbo start and digital burn-back control improves veryhigh
hightravel
travelspeeds
speedswith
with • Smaller & lighter 80 kHz IGBT digital inverter
minimal
minimal spatter andconsis-
• Three phase automatic input voltage selection arc starting spatter and consis- • Single & three phase automatic voltage selection
tent
• Factory optimized pulse waveforms • Consistent arc length despite changes in wire extension tentdroplet
droplettransfer
transfer • High speed digital reactor drastically reduces spatter
• Adjustable pulse waveform via function key • Industrial HMI (Key Pad) operation panel • Cooling fan: High, Low, and Off
• Synergic or individual control of voltage and wire feed speed • Optional pre-set modes available for a variety of wire alloys • Industrial HMI (Key Pad) operation panel
• Wave Pulse function for TIG like welds on aluminum • Tool-Free Dinse twist lock connectors for secondary output • Synergic or individual control of voltage and current
(wire feed speed)
Digital Meters are Easy to Read in Dim Areas
Both Current and Voltage are displayed during welding, with the average current and voltage being displayed after welding is terminated. • Combination of digital start and digital burn-back control func-
Additionally, Digital Diagnostics or error codes are displayed to assist troubleshooting. Conventional
Conventional tion improves arc starting
Pulsed
PulsedGMAW
GMAW • Large 7 segment digital LED numeric display
Welding Condition Memory Operators Can Easily Set • Simple push buttons for JOB storage/call-up, and process
Storage Function (100 conditions) Conditions Reduced
Welding Memory Play Back Function of Precise setting of Amps and Volts can be Reducedarc arclength
length programming
Conventional
Conventional machinescan-
welding conditions can be accessed by accurately achieved to 1.0 Amp and 0.1 machines • Function key for advanced programming
can-
one-touch control to repeat or recall weld Volt, in addition to other parameters. not
conditions. notcontrol
controlthe
theintrinsic
intrinsicshort
short • Consistent arc length despite changes in wire extension
circuiting DM350 Key Pad Operation Panel
circuitingspikes
spikesthat
thatoccur
occur • Tool-Free Dinse twist lock connectors for secondary output
with
with a reduced arclength,
Arc Characteristics Synchro Short-Pulse Waveform a reduced arc length,
Function Key thereby
therebycreating
creatingexcessive
Hard to soft arc characteristics can be (A) Current control at pulse period short-circuit
Front Panel Control allows setting of spe- chosen for a variety of applications. excessive
spatter
spatter withirregular
with
cial functions by the operator without hav- time irregulardroplet
droplet
size
ing to go inside the Welding Power
A Variety of Functions (B) Instantaneous short-circuit current control sizeand
andtransfer.
transfer. Newly Developed Digital Reactor Instantaneous Arc Starting
Source.
Touch panel control for various user- (C) Automatic digital reactor control
Increased
Increasedarc arclength
friendly functions to achieve high quality
welding. length
TheThe use of alonger
use of a
Choice of Welding Modes longerarc
arc
length
lengthminimizes
minimizesspatter,
Setting of weld conditions such as weld- Optional Modes
wire type and wire diameter are easily
spatter,
however
howeverthe thearc
arcbecomes
Software is available for exotic alloys or
accomplished by the Touch Panel and special applications.
becomes
softer
softer and tendstotodrag
and tends
reading the LED indications. dragcre-
cre-
DP400 Key Pad Operation Panel ating
ating inconsistent beadpro-
1/8” (3.2 mm) Mild Steel Fillet Weld with .045” (1.2 mm) inconsistent bead pro-
E70S-3 Mild Steel Wire at 64 in./min. files
filesand
andpenetration
penetration

Constant Penetration Control Newly Developed T-MAC System Supports Precisely controlled output current and waveform
for Hard Wire Applications Multiple Arc Length Characteristic Controls are very effective for reducing spatter.

Simply switch it on and it keeps the depth of penetration Tailor Made Arc Control
at a constant level even when tip-to-work distance fluc- Complete digitalization delivers four (4) types of arc Wave Pulse
tuates as shown. (Not applicable for aluminum.) length control for every welding process. Select the for Aluminum
Conventional GMAW machines typically incorporate welding process on the front panel and the microcom- D SERIES HARDWARE OPTIONS
only constant voltage (CV) characteristics. When tip-to- puter automatically selects the ideal • Wave Pulse utilizes a superimposed low frequency pulse
work distance fluctuates amperage will fluctuate causing arc length control. for hard and soft aluminum
changes in penetration. • The most obvious benefit is the TIG bead appearance as
shown in the weld photo below Analog Digital
Remote Pendant Remote Pendant
• Wave frequency is adjustable from 0.5 to 30 Hz Takes priority over the Provides the ability to set
• Proven to reduce porosity and crack susceptibility HMI key pad on the all welding parameters
power source for setting from this unit or the front
weld current (WFS), arc
panel of the power
voltage, and wire inching.
source. 10 ft. cable with
10 ft. cable with optional
extensions. optional extensions.

16 gauge (1.6 mm) A5052 Aluminum Plate Butt


Welded With 3/64” (1.2 mm) A5356 Aluminum Wire
Superimposed low frequency pulse waveform
(DM350 pendants shown)

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