Automation System

The history
1970-1982
1970-1982 DataChief
DataChief I,I, II
II and
and III
III
ƒƒCentralised
CentralisedAlarm,
Alarm,Monitoring
Monitoringand
andControl
Controlsystem
system
ƒƒDeliveries
Deliveriesto
to100
100vessels
vessels
ƒƒPioneers
Pioneers
1982-
1982- 1999
1999 DataChief
DataChief 7,
7, 1000
1000 and
and 2000
2000
ƒƒDistributed
DistributedAlarm,
Alarm,Monitoring
Monitoringand
andControl
Controlsystem
system
ƒƒMicroprocessor,
Microprocessor,colour
colourgraphics
graphics
ƒƒDeliveries
Deliveriestoto2000
2000vessels
vessels
1999
1999 -- 2006
2006 DataChief
DataChief C20
C20
ƒƒHighly
HighlyDistributed
DistributedAlarm
AlarmMonitoring
Monitoringand
andControl
Controlsystem
system
ƒƒNo
Nocentral
centralcomputer
computer
ƒƒHigh
Highspeed
speedredundant
redundantfield
fieldbus
bus
ƒƒDeliveries to 1500 vessels
Deliveries to 1500 vessels
2007
2007 ->
-> K-Chief
K-Chief 500
500
ƒƒUpdated
Updatedpresentation
presentationSW
SW
ƒƒNew
NewOperator
OperatorControl
ControlPanel
Panel
KONGSBERG May 27, 2008 1
The K-Chief automation concept

ƒ Alarm monitoring
ƒ Machinery control
ƒ Power management
ƒ Propulsion control
ƒ Cargo & ballast monitoring and control
ƒ Information management
ƒ Ship-shore communication
ƒ Remote diagnostics

KONGSBERG May 27, 2008 2

The K-Chief automation concept

A distributed automation concept build on common hardware and

software modules providing in operation quality and efficiency
ƒ High reliability
- Fully redundant and segregated network
- Redundancy available at all levels – from operators stations to power supplies
- Real time processing provides quick response for optimum operation
ƒ Ease of operation
- Intuitive user interface provides efficient and safe operation
ƒ Easy maintenance
- Common hardware technology allows for easy maintenance and repair
ƒ Cost optimisation
- High maintainability, reduced needs for spare, yields low life-cycle costs
- Reduced installation costs

KONGSBERG May 27, 2008 3

The K-Chief automation – scaleable to your needs

Individual systems

One solution

KONGSBERG May 27, 2008 4

Automation System
The K-Chief 500

ƒ Modular Functionality
– Modular hardware and software
– Software independent of hardware
– “LEGO” hardware by flexible DPU’s
– “LEGO” software by function modules

ƒ Modern technology
– Commercial “off-the-shelf” (COTS) technology
– Type approved computer (Intel Pentium)
– Windows XP operating system
– Distributed process control and signal processing
– Single board DPU’s “Intelligent junction boxes”
– Redundant Control Area Network (field bus; CAN)

KONGSBERG May 27, 2008 5

K-Chief 500 – key features
ƒ Individual systems & one solution
- From small alarm systems to highly integrated
alarm, monitoring and control systems
- Configurable from 16 to 20 000 I/O channels

ƒ Local processing provides a responsive system

- Time stamp of alarms and events > 10msec
- Advanced control functions provides improved
operational economy

ƒ Redundancy available at all levels

- Fully redundant and segregated network
- Operators stations
- Distributed process units
- Power supply
ƒ Built-in safety features
—Earth fault monitoring
—Built in self test (BIST)

KONGSBERG May 27, 2008 6

K-Chief 500 – Building blocks
ƒ Operator stations (OS)
- Multipurpose, self contained and process independent
- Alarm presentations
- Command control and transfer
- Trend systems and reports
- System configurations
- Standard and customised graphics Graphics
Graphics

ƒ Operator control panel

- 8,4” LCD screen with Touch with function keys, one key
button for each function
- Integrated engineers watch call status indication
- Group alarm indication, standard and customised
- Tracker ball for control of in mimic pictures
- Remote sound off AD-
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0293
- Internal self check with alarm
KONGSBERG May 27, 2008 7
K-Chief 500 – Building blocks

ƒ Midi operator stations (MOS-33)

– Local monitoring
– Local maintenance & troubleshooting
– Back-up for ROS

AD-
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0424

ƒ Extended alarm system

ƒ Watch Bridge Unit (WBU) for engine room alarms and
watch responsibility to and from the bridge;
- LED version AD-
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0278
- LCD version AD-
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0279
ƒ Watch Cabin Unit (WCU) for engine room alarms in the
engineer on duty's cabin and in public quarters;
- LED version
AD-
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0284
- LCD version
AD-
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0280

KONGSBERG May 27, 2008 8

K-Chief 500 – Building blocks

ƒ Distributed process units (DPU)

– Intelligent junction box, interface to sensors and
actuators
– Alarm detection and process control
– Time stamp of alarms and events
– Installed directly on engines and compressors

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0282 DPU RDi-32 / RDi-32a

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0283 DPU RDo-16

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0281 DPU Rai-16

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0289 DPU RAo-08

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0294 DPU Rai-10tc

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0327 Process Segment Star coupler PSS

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0296 dual Process Segment Controller dPSC

KONGSBERG May 27, 2008 9

Automation System
Integrated Alarm Monitoring & Control

ƒ Applications:
– Alarm and Monitoring
– Auxiliary Control
– Power Management
– Cargo Monitoring
– Cargo and Ballast Control
– HVAC Automation (Air Condition)
– Management Support

KONGSBERG May 27, 2008 10

K-Chief 500 – System architecture

Alarm & monitoring system

Functions & Features

- Alarm monitoring with colour graphic
presentation.
- Alarm groups, summary & history.
- Logging of alarms, events and
- Running hours & counters.
Exhaust Gas temperature monitoring.
- Performance monitoring.
- Trend monitoring.
- Extension Alarm System for bridge &
cabins for UMS operation.
- Engineer safety system.

KONGSBERG May 27, 2008 11

 K-Chief 500 – System architecture
Alarm, monitoring and control system
BRIDGE ACCOMONDATION
WBU WCU's
Fleet
21 Fleet
Adm.
21
OS 5 OS 6 Master Master
PC
" "

Features PDG

- Pump control incl. standby start Adm.

Network

- Valve control Process Network (Dual LAN)

- PID controllers ENGINE CARGO

- Compressor control
OS 1 OS 2 CONTROL CONTROL OS 3 OS 4
ROOM ROOM

- Purifier control
- Boiler control DUAL LAN
HUB
DUAL LAN

- Heeling control
HUB

- Sequential start/stop GLOBAL CAN (DUAL) GLOBAL CAN (DUAL)

- Restart sequence after black-out dP SC dP SC DPU DPU dP SC dP SC DPU DPU

- Power Management
LOS LOS LOS LOS
Alarm Sensors Alarm Sensors

- Cargo and Ballast Control

DPU DPU DPU DPU

DPU DPU
Local DPU DPU
Local
Operating Operating
DPU DPU Station DPU DPU Station
(LOS) (LOS)
DPU DPU DPU DPU

Process Power PROCESS PROCESS

Process Process
Control Management AREA Control Control AREA
MACHINERY (#1) (#2) CARGO

KONGSBERG May 27, 2008 12

 K-Chief 500 – Supports vessels’ redundancy

ƒ Redundancy
- Fully redundant controller area
network (CAN); fast, robust and
reliable
- Scaleable redundancy tailored
to vessels’ design
- dPSC provides full segmentation
with logical and galvanic isolation
- PSS provides star topology with
galvanic isolation
- A truly scaleable hierarchical and
segregated network
- Event based, local time stamp,
immediate transfer of data
- Instant and up to date
information available at any time
Extract of redundant propulsion

KONGSBERG May 27, 2008 13

 K-Chief 500

ƒ Mimic on Site

- Possible to modify
mimic picture when
the system is
running by
commissioning eng.
- Mimic editor
installed on OS
- Automatic update
to all computers
- The view is
displaying mimic
editor

KONGSBERG May 27, 2008 14

 K-Chief OS 500

ƒ List view
- Shaded lines
- Possible to sort on all columns

KONGSBERG May 27, 2008 15

 K-Chief 500

ƒ Short trend

- 24 hours history
- Log all changes
for all tags (I/O
and SW) the last
24 hours
- Possible to store
10 individual
hours with data
- Save screen dump
- No need for
selecting tags

KONGSBERG May 27, 2008 16

 K-Chief 500

ƒ Long trend

- Maximum 100 days

history
- Maximum 100 tags
to select for history
- Sample the data E.g
20min sample
intervall = 100 days
history

KONGSBERG May 27, 2008 17

 K-Chief 500

ƒ Pdf viewer

- Instruction manual
following SP
- Possible to add pdf
files to document
folder
- Not possible to
access file system
- Easy search and
zoom
- Printout facility if
suitable printer

KONGSBERG May 27, 2008 18

 K-Chief 500

ƒ Pop up dialogs for

control

- All control objects have

popup dialogs for control
- If more un-normal operation
shall be activated, the dialog
will expand to a larger dialog
when pressing expand button

KONGSBERG May 27, 2008 19

 K-Chief 500

ƒ Pop up dialogs for

displays

- New dialogs for user HMI

- Example beside is for
“System information display”

KONGSBERG May 27, 2008 20

K-Chief 500
ƒ TFT- LCD panel
- 8,4” with touch. An option to
the CRP panel
- Easy way of changing mimic
picture and views
- Overview of alarm groups
KONGSBERG May 27, 2008
ƒ Control Room Panel (CRP)
- Control Room Panel to be used in
ECR and CCR, no backlight
- Roller ball and numeric keypad
- Alarm Ack and sound off
- Command transfer
21
 K-Chief 500

ƒ Operator panel to be
used on Bridge

- Panels with backlight that can

be used where it is required
(i.e. Bridge)
- A combination of two
modules
- The two panels have exact
the same buttons and I/O
together as the Control Room
Panel

KONGSBERG May 27, 2008 22

 K-Chief OS 500

ƒ Two Screen solution TFT2 TFT 1

- Possible to have 2 screen on

one OS

KONGSBERG May 27, 2008 23

K-Chief 500

ƒ K-Chief 500

- New Operator Panels

- History and trend functionality built-in
- New list views
- Dialogues for all control objects
- Process Mimic change on the fly
- Pdf-viewer built-in
- Dual LAN integration to K-Gauge
- Two screen solution
- No change in DPU HW/SW

KONGSBERG May 27, 2008 24

Automation Systems
Water ingress, Draft & Level Gauging

K-Gauge - fully integrated with

Kongsberg sensors and transmitters

KONGSBERG May 27, 2008 25

K-Chief OS 500
LAN integration to K-Gauge
Dual LAN

Tank
calculation Load
in OS Computer
OS OS
NCA DL-94
MSI

RCU

Dual CAN

LAN

LAN/ LAN/ LAN/

LON LON LON
DPU

DPU
GLK GLK GLK
DPU

DPU Ballast TK sensors RADAR + RADAR + RADAR +

Service TK sensors 3 x temp 3 x temp 3 x temp
1 x IG 1 x IG 1 x IG

KONGSBERG May 27, 2008 26

K-Chief OS 500
LAN integration to Tank system

KONGSBERG May 27, 2008 27

Automation System
The K-Chief 500
The modular concept of K-Chief 500 allows flexibility in system
architecture.

K-Chief
K-Chief 500
500
-- flexible
flexible installation
installation
ƒ No centralised processing

ƒ I/O and local processing in one unit

ƒ Extremely reliable DPU’s

ƒ No special maintenance skills required

ƒ Open system network solutions

ƒ From 16 to 20.000 signals

KONGSBERG May 27, 2008 28

Example image

KONGSBERG May 27, 2008 29

Example image

KONGSBERG May 27, 2008 30

K-Chief 500 - Alarm & monitoring
Standard graphics

AD-
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0352 System information display
AD-
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0349 Monitor & OCP dimmer display
AD-
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0341 Alarm summary display
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0340 Alarm history display
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0342 Autolog display
AD-
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0353 Tag details display
AD-
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0339 Selected points log display & configuration
AD-
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0336 Selected points bargraph display & configuration
AD-
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0337 Selected points trend display & configuration
AD-
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0345 Exhaust gas temp deviation
AD-
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0348 Misc, log display
AD-
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0406 Inhibit tags display
AD-
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0407 Offscan tags display
ROS
ROS

KONGSBERG May 27, 2008 31

K-Chief 500 - Alarm, monitoring & control
Standard graphics

AD-
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0330 Positioner handler
AD-
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0331 PID controller
AD-
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0332 Stand-by pump handler
AD-
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0333 Starter handler
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0335 Performance monitoring system
AD-
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0344 Counter display
AD-
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0350 OCP display

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0351 Ships display
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0347 Level correction display
AD-
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0346 General tank display
AD-
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0343 Cargo tank density
ROS
ROS

KONGSBERG May 27, 2008 32

K-Chief 500 - Alarm, monitoring & control
Example of customized graphics

AD-
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0356 Lub. oil service system
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0358 Fuel oil service system
AD-
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0357 Cooling fresh water system
AD-
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0359 Sea water system
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0355 Inert gas system
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0354 Ballast system
AD-
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0193 Generator control system
AD-
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0157 Power management system, one touch auto sequence
AD-
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0373 Heating, ventilation & air conditioning (HVAC)
AD-
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0417 Selected cargo pumps display

ROS
ROS

KONGSBERG May 27, 2008 33

 K-Chief 500 - Vessel applications

AD-
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0366 Ferries & Passenger vessels

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0367 Gas carrier

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03680 Chemical tanker

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0369 Oil tanker

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0370 Container vessel

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0371 Bulk carrier

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0372 Ro-Ro vessel

AD-
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0372 Small vessels

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