3D MODELING FOR NUCLEAR REACTOR

IDEA: USE OF 3D MODELLING FOR NUCLEAR REACTOR CONSTRUCTION

APPLICABILITY:

• All nuclear power plants

• RAPP 7 & 8

3D – MODEL OF NUCLEAR REACTOR

BENEFITS OF 3D MODELLING:

1. 3D design technology offers many benefits during the construction of the

plant. A large cost savings resulting from using 3D design software is the

reduction in rework labor and materials.

2. Field rework labor can cost as much as 12% of total construction labor

when using manual methods of design.

3. Due to better visualization of the project and completion of interference

checks prior to construction.

4. 3D plant design systems also provide a means to determine job

sequencing and craft work, leading to compressed construction

schedules. Using the 3D models to convey the plant layout and design

visually improves construction sequencing. Off-site fabricators can also

get a clearer understanding of their work from the 3D models, minimizing

the possible errors made in reading traditional isometric and orthographic

views.

5. 3D design programs include databases of the plant design that can

produce bills of material and material take-offs automatically. This

provides more accurate procurement of parts and materials needed for the

construction of the plant. This reduces the amount of material surpluses,

and thus reduces the project expenditures.

6. During the conceptual design phase of a project, 3D design processes can

be used to facilitate the economic analysis of alternative plans before

project costs are committed. As much as 80% of project costs are

committed during a conceptual design phase (EPC -Project).

7. By using 3D design processes, designers can complete designs sooner.

They can also change the design more efficiently when evaluating design

alternatives. The design plans created using 3D design software are

easier to interpret and more accurately communicated. This contributes to

 improved quality and timeliness of a project. Design changes can be made

quickly, and all components are updated automatically.

8. All of the physical plant drawings can be easily produced from the original

model. Another benefit gained when using 3D design is the ability to

communicate design information to non-technical personnel.

9. These benefits include improved quality, consistency and standardization

of the design, constructability analysis, automated interference checking,

improved overall efficiency, and enhanced project control and

coordination.

10. While developing 3D models can be more expensive on an hourly basis

than producing similar 2D drawings, the time saved in other areas of

design can provide 5% to 10% in overall engineering cost savings.

11. 3D design usually reduces errors and generates higher quality designs

than 2D methods. The 3D software incorporates specifications and code

requirements in a database which helps to avoid expensive mistakes by

recognizing errors and designs not meeting specifications.

12. 3D models can be combined with analysis tools to test the design for

mechanical stress, hydraulic analysis, thermal stress, and other factors.

13. The larger and more complex a system is, the greater the potential

savings from using 3D design software. The 3D models help check and fix

interference between different design areas, such as piping, electricity,

and HVAC. The ability to use 3D design software to evaluate spatial

details makes future maintenance easier.

 14. 3D design also helps streamline the hazard and operability review

(HAZOP) process. Due to the enhanced visualization offered by a 3D

model, the time it takes to review a plant can be reduced by one-third. The

3D models improve the quality of the review and the operability

assessment.

15. The use of 3D design software in the design, engineering, and

construction of a plant can potentially reduce costs and construction

schedule, and increase quality and efficiency.

16. The 3D models can help communicate the design to both technical and

non-technical personnel.

17. The increased visualization of the project design can help reduce field

rework and minimize material and labor costs.

18. Creative use of the model after construction to support operation and

maintenance activities can also offer significant benefits.

19. Scheduling and cost analyses are facilitated with 3D plant design systems.

For nuclear power plants the design and construction information must be

maintained throughout the life of the plant including decommissioning.

Computerized databases centralize all design information and allow quick access

by all parties to design and construction drawings, equipment specifications, and

inspection and testing data. The benefits of 3D -modeling systems are that they

improve productivity through concurrent engineering, procurement and

construction; allow drawings to be revised and accessed electronically; facilitate

accurate determination of material quantities; and facilitate efficient procurement

and construction management.

Such integrated systems can be used to develop 3-D models of:

• Engineered Piping and In-Line Piping Components Such As Valves and

Strainers,

• Raceways,

• Structural Steel,

• Concrete,

• Heating, Air Conditioning and Ventilation Components,

• Equipment (Tanks, Pumps, Heat Exchangers, Etc.),

• Piping Supports,

• Piping and Instrumentation Diagrams, And

• Embedded Parts and Plates

BENEFITS TO CONTRACTOR:

1. 3-D computer models can be linked to the schedule to provide ‘4-D

modeling’.

2. Exact quantity of Concrete, reinforcement, formwork. Steel liners &

embedded parts can be calculated.

3. Equipment Planning will be easy.

4. Piping works inside reactor will be very easy.

5. Project completion mile stone / days work can be planned easily.

6. Project status can be evaluated easily.

7. Work understanding is better.

8. Procurement / material planning is easy.

9. Specific deliverables at any stage can be extracted from the computer

assisted design drawing model, including piping system isometric

drawings, general arrangement drawings, and materials quantities, and

the overall installation plan can be more easily visualized.

10. For nuclear power plants, the system can also be expanded to track the

inspections, tests, analyses and acceptance criteria that must be applied

during construction to meet regulatory requirements.

11. Considerable Time saving will be there.