GEA Ultra-Denco®

Technical data

C-Version Numerical Flow simulation –

Model sizes 50 100 150 Numerical Flow simulation Velocity / Pressure field / Turbulence

Cooling 1) high high

Total cooling duty kW 51.4 94.2 136.5

Nett sensible duty kW 50.1 86.0 121.4
Energy efficiency ratio (EER) 38.9 35.7 34.5
Sensible heat ratio (SHR) 1.00 0.94 0.92

Fans

Air flow m³/s 2.8 5.6 8.4

m³/h 10,080 20,160 30,240
low low
Ext. static Pa 20 20 20
■ Velocity field at the heat exchanger ■ Intensive research and computer aided
Sound pressure level 2) design by our team of experts at GEA has
resulted in wide ranging improvements
Downflow dB(A) 67 70 74 to our products.

Electrical data 3) Numerical Flow simulation – Sophisticated analysis using Computational

Fluid Dynamics (CFD) simulation has been
Power Input kW 1.32 2.64 3.96 0.5 s employed to give optimal airflow paths and
reduced pressure drops.
Humidifier
Return air is carefully guided over the cooling
Capacity Humidifier kg/h 8 15 15 coil using vanes to ensure even distribution
and maximum heat exchange.
Power Input kW 6.0 11.3 11.3
Positioning of internal components such
Heater

Electrical Heating kW 6 12 18
w w w.gea -air treatment .com as fans, coil, valves and pipework has been
optimised.

Cold-water data 4)
0s
Water flow m³/h 6.80 12.40 18.00
■ Evenly distributed airflow over the heat
Total Unit Pressure Drop kPa 39 46 65 exchanger as a result of air-guide vanes
and condensate drains
Weights and Dimensions (incl. Fan section)

Height mm 1,960 (2,510) 1,960 (2,510) 1,960 (2,510)

Width mm 1,335 1,995 2,650
Depth mm 900 900 900
Weights kg 350 (420) 600 (700) 800 (1,000)
Close Climate Control for IT Environments

Return-air conditions: 24 °C / 45 % relative humidity

GEA Ultra-Denco ®
1)

2)
Sound pressure level at distance of 2m, under free-field conditions, over a raised floor
3)
Data for “Coolin only” operation mode
4)
Water: 7/13 °C / 0 % glycol
We reserve the right to make technical modifications without prior notice,
in the interest of further technological development. Reliability with low power consumpstion

GEA Heat Exchangers / HVAC Systems

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification
GEA Ultra-Denco® Technical data

C-Version Numerical Flow simulation –

Model sizes 50 100 150 Numerical Flow simulation Velocity / Pressure field / Turbulence

Cooling 1) high high

Total cooling duty kW 51.4 94.2 136.5

Nett sensible duty kW 50.1 86.0 121.4
Energy efficiency ratio (EER) 38.9 35.7 34.5
Sensible heat ratio (SHR) 1.00 0.94 0.92

Fans

Air flow m³/s 2.8 5.6 8.4

m³/h 10,080 20,160 30,240
low low
Ext. static Pa 20 20 20
■ Velocity field at the heat exchanger ■ Intensive research and computer aided
Sound pressure level 2) design by our team of experts at GEA has
resulted in wide ranging improvements
Downflow dB(A) 67 70 74 to our products.

Electrical data 3) Numerical Flow simulation – Sophisticated analysis using Computational

Fluid Dynamics (CFD) simulation has been
Power Input kW 1.32 2.64 3.96 0.5 s employed to give optimal airflow paths and
reduced pressure drops.
Humidifier
Return air is carefully guided over the cooling
Capacity Humidifier kg/h 8 15 15 coil using vanes to ensure even distribution
and maximum heat exchange.
Power Input kW 6.0 11.3 11.3
Positioning of internal components such
Heater

Electrical Heating kW 6 12 18
w w w.gea -air treatment .com as fans, coil, valves and pipework has been
optimised.

Cold-water data 4)
0s
Water flow m³/h 6.80 12.40 18.00
■ Evenly distributed airflow over the heat
Total Unit Pressure Drop kPa 39 46 65 exchanger as a result of air-guide vanes
and condensate drains
Weights and Dimensions (incl. Fan section)

Height mm 1,960 (2,510) 1,960 (2,510) 1,960 (2,510)

Width mm 1,335 1,995 2,650
Depth mm 900 900 900
Weights kg 350 (420) 600 (700) 800 (1,000)
Close Climate Control for IT Environments

Return-air conditions: 24 °C / 45 % relative humidity

GEA Ultra-Denco ®
1)

2)
Sound pressure level at distance of 2m, under free-field conditions, over a raised floor
3)
Data for “Coolin only” operation mode
4)
Water: 7/13 °C / 0 % glycol
We reserve the right to make technical modifications without prior notice,
in the interest of further technological development. Reliability with low power consumpstion

GEA Heat Exchangers / HVAC Systems

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification
GEA Ultra-Denco® Technical data

C-Version Numerical Flow simulation –

Model sizes 50 100 150 Numerical Flow simulation Velocity / Pressure field / Turbulence

Cooling 1) high high

Total cooling duty kW 51.4 94.2 136.5

Nett sensible duty kW 50.1 86.0 121.4
Energy efficiency ratio (EER) 38.9 35.7 34.5
Sensible heat ratio (SHR) 1.00 0.94 0.92

Fans

Air flow m³/s 2.8 5.6 8.4

m³/h 10,080 20,160 30,240
low low
Ext. static Pa 20 20 20
■ Velocity field at the heat exchanger ■ Intensive research and computer aided
Sound pressure level 2) design by our team of experts at GEA has
resulted in wide ranging improvements
Downflow dB(A) 67 70 74 to our products.

Electrical data 3) Numerical Flow simulation – Sophisticated analysis using Computational

Fluid Dynamics (CFD) simulation has been
Power Input kW 1.32 2.64 3.96 0.5 s employed to give optimal airflow paths and
reduced pressure drops.
Humidifier
Return air is carefully guided over the cooling
Capacity Humidifier kg/h 8 15 15 coil using vanes to ensure even distribution
and maximum heat exchange.
Power Input kW 6.0 11.3 11.3
Positioning of internal components such
Heater

Electrical Heating kW 6 12 18
w w w.gea -air treatment .com as fans, coil, valves and pipework has been
optimised.

Cold-water data 4)
0s
Water flow m³/h 6.80 12.40 18.00
■ Evenly distributed airflow over the heat
Total Unit Pressure Drop kPa 39 46 65 exchanger as a result of air-guide vanes
and condensate drains
Weights and Dimensions (incl. Fan section)

Height mm 1,960 (2,510) 1,960 (2,510) 1,960 (2,510)

Width mm 1,335 1,995 2,650
Depth mm 900 900 900
Weights kg 350 (420) 600 (700) 800 (1,000)
Close Climate Control for IT Environments

Return-air conditions: 24 °C / 45 % relative humidity

GEA Ultra-Denco ®
1)

2)
Sound pressure level at distance of 2m, under free-field conditions, over a raised floor
3)
Data for “Coolin only” operation mode
4)
Water: 7/13 °C / 0 % glycol
We reserve the right to make technical modifications without prior notice,
in the interest of further technological development. Reliability with low power consumpstion

GEA Heat Exchangers / HVAC Systems

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification
GEA Ultra-Denco® Technical data

C-Version Numerical Flow simulation –

Model sizes 50 100 150 Numerical Flow simulation Velocity / Pressure field / Turbulence

Cooling 1) high high

Total cooling duty kW 51.4 94.2 136.5

Nett sensible duty kW 50.1 86.0 121.4
Energy efficiency ratio (EER) 38.9 35.7 34.5
Sensible heat ratio (SHR) 1.00 0.94 0.92

Fans

Air flow m³/s 2.8 5.6 8.4

m³/h 10,080 20,160 30,240
low low
Ext. static Pa 20 20 20
■ Velocity field at the heat exchanger ■ Intensive research and computer aided
Sound pressure level 2) design by our team of experts at GEA has
resulted in wide ranging improvements
Downflow dB(A) 67 70 74 to our products.

Electrical data 3) Numerical Flow simulation – Sophisticated analysis using Computational

Fluid Dynamics (CFD) simulation has been
Power Input kW 1.32 2.64 3.96 0.5 s employed to give optimal airflow paths and
reduced pressure drops.
Humidifier
Return air is carefully guided over the cooling
Capacity Humidifier kg/h 8 15 15 coil using vanes to ensure even distribution
and maximum heat exchange.
Power Input kW 6.0 11.3 11.3
Positioning of internal components such
Heater

Electrical Heating kW 6 12 18
w w w.gea -air treatment .com as fans, coil, valves and pipework has been
optimised.

Cold-water data 4)
0s
Water flow m³/h 6.80 12.40 18.00
■ Evenly distributed airflow over the heat
Total Unit Pressure Drop kPa 39 46 65 exchanger as a result of air-guide vanes
and condensate drains
Weights and Dimensions (incl. Fan section)

Height mm 1,960 (2,510) 1,960 (2,510) 1,960 (2,510)

Width mm 1,335 1,995 2,650
Depth mm 900 900 900
Weights kg 350 (420) 600 (700) 800 (1,000)
Close Climate Control for IT Environments

Return-air conditions: 24 °C / 45 % relative humidity

GEA Ultra-Denco ®
1)

2)
Sound pressure level at distance of 2m, under free-field conditions, over a raised floor
3)
Data for “Coolin only” operation mode
4)
Water: 7/13 °C / 0 % glycol
We reserve the right to make technical modifications without prior notice,
in the interest of further technological development. Reliability with low power consumpstion

GEA Heat Exchangers / HVAC Systems

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification
 New fan configuration brings optimised operating costs Filter Microprocessor control Greater operating cost savings using integrated free cooling Climate control: automatic pressurisation system (APS)

Up to 61 % reduction in power consumption Over 30 % reduction in power consumption Fan speed = 50 – 70 %

Comparison of power consumption between

Benefits from new unit configuration and component optimisation
an air-cooled chiller and a unit with a free-cooling function
Repositioning the fan into the raised floor reduces static regain losses and ■ C3-05 Controller as standard
save up to 61 % of power consumption when compared to a conventional Power consumption Outdoor-temperature plot throughout the year ■ Constant pressure in the
■ High-quality EU4 Z-Line filter (kWh/a) (h/°C) pressurised floor plenum, up
chilled water system. Larger filter surface areas with reduced pressure drops ■ Differential pressure switch in the
to the performance limit of
microprocessor control system provides an 50.000
permit longer maintenance intervals. A large, high performance 6-row the installed equipment
alarm when filter change is necessary.
cooling coil, manufactured by GEA, has been optimised by our engineers ■ Prevention of heat accumulation
40.000 and hotspots
to give minimal pressure drops. The design gives the choice of very high 20 Pa (constant)
■ Great energy-saving potential
duties at standard water temperatures or even greater efficiencies at Heat exchanger 30.000 20 Pa (constant) ■ EC fans always featured with APS
■ T3-04 control as sensor touch monitor,
elevated water temperatures. All components within the water circuit, such 20.000
free for options such as programming for
as cooling coil, valves and pipework have been specifically designed and the automatic pressurisation system (APS)
10.000
selected for the minimum possible waterside pressure drops. Because the Options and accessories
fans in this configuration only pull air over the unit the main cabinet is 0
not under pressure. This leads to increased air tightness and reduced -11 -9 – -7 -5 – -3 -1 – 1 3 – 5 7 – 9 11 – 13 15 – 17 19 – 21 23 – 25 27 – 29 31 ■ Support Frames ■ Building Management System Interfaces ■ Audible Alarm
■ Six-tube-row high-performance ■ Ceiling return ducts – LON ■ Water Detection System
possibility of air leakage. Service access exclusively from the front of the Control Valve ■ Horizontal air intake – BACNET ■ Smoke Detection System
heat exchanger developed by GEA ■ GLAC 1204 BD2
unit ensures simple maintenance procedures. ■ Designed for optimal pressure drops ■ GLFC 1204 BD2 ■ Electric Heating – MODBUS ■ Condensate pump
on the air and water sides ■ Filter Grade EU4 / G4 – ETHERNET ■ Filter Alarm
■ Chilled Water connection kit – Etc. ■ Many more features
These data are based on the following conditions:
Cooling duty: 350 kW; water temperature: inlet = 15 °C / outlet = 10 °C; operation throughout the entire year; location: Munich, Germany
Cost savings by GEA Ultra-Denco ®
Re-heater
Saving potential by optimised operation costs (Operation Costs in € )

Power consumption Current Additional Why choose a GEA Chiller with free cooling?
(kWh/a) Year Std. 1) duty 2) Ultra-Denco ®
Whenever cooling is required year round chillers with a free cooling GEA Lplus software
capability are the ideal solution. With the ever increasing load demands in
100,000
90,000
1
2
9,093
18,186
1,643
3,286
4,163
8,326 ■ Continuously modulating chilled water valve buildings, even in comfort applications, a free cooling chiller can be a most Designed to your requirements
80,000 3 27,279 4,928 12,488 ■ Selection between 2 and 3 port versions effective choice. Depending on the local climate conditions, the use of a free
70,000 4 36,372 6,571 16,651 ■ Electrical heating elements with
60,000 5 45,464 8,214 20,814 cooling, as opposed to a standard chiller can lead to very short payback
stainless-steel fins (clad with Incoloy ®)
50,000 6 54,557 9,857 24,977 ■ Low surface temperature ‘black heat’ times. Plan quickly and reliably
40,000 7 63,650 11,500 29,139 operation GEA Close Control HVAC systems have the advantage that all these
30,000 8 72,743 13,142 33,302
20,000 9 81,836 14,785 37,465 Humidifier The higher the water temperatures the more energy efficient the operation products can be designed in accordance with individual requirements.
10,000 10 90,929 16,428 41,628 of the chiller. Using higher water temperatures also allows the changeover GEA Lplus design software helps you here to implement your desired
0 107,357 41,628 Fans Chillers with free-cooling function
Standard unit Ultra Denco ®
to free cooling to be made earlier and remove the need for compressor system at the turn of a hand. Lplus provides configuration suggestions.
Cooling duty from 30 to 380 kW for systems
■ Power consumption for fans

Savings over with up to 4 scroll compressors, and from 300
operation. Common flow and return water temperatures for chillers are Lplus instantly calculates and outputs system subdivisions, arrangement
■ Additional refrigeration requirement conventional unit: 61.23% to 1,250 kW for machines with screw compressors. 6 °C and 12 °C. But if these temperatures are increased to 10 °C and 15 °C of the modules, and dimensions and weights. You can’t really plan faster
A master/slave control system from GEA enables then the chiller will operate much more efficiently than at the lower than that, and at the same time more reliably! This means that you gain
Fan duty
communications among up to 5 units, which
1)
temperatures. In addition when using higher water temperatures, because valuable time for other tasks.
2)
For cooling, as a result of higher fan power (EERCHILLER: 3,0) allows retrofitting to achieve greater required
cooling duties. free cooling will already have started at an outdoor temperature of 14 °C
With its integrated energy-calculation tool,
■ EC plug fans made of synthetic material and not at 11 °C as is the case with standard chiller operation, additional
Lplus software determines operational
with backward curved, 3-dimensional energy saving benefits can be enjoyed. costs. It also calculates forecast lifecycle costs –
■ Proportional electrode steam humidifier
blades in separate fan section
■ Microprocessor control with alarm simply and conveniently.
■ Minimisation of air-redirection losses Image brochure
and diagnosis unit
■ Energy-saving operation
Application brochures

Product brochures

Data & Facts and operation manuals

(available only as PDF)

You are on this level of our documentation structure. You can order printed
copies at no charge from the top 3 levels, from info@gea-airtreatment.com.
You can download all brochures as PDF files from the following Internet site:
www.gea-airtreatment.com

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification
 New fan configuration brings optimised operating costs Filter Microprocessor control Greater operating cost savings using integrated free cooling Climate control: automatic pressurisation system (APS)

Up to 61 % reduction in power consumption Over 30 % reduction in power consumption Fan speed = 50 – 70 %

Comparison of power consumption between

Benefits from new unit configuration and component optimisation
an air-cooled chiller and a unit with a free-cooling function
Repositioning the fan into the raised floor reduces static regain losses and ■ C3-05 Controller as standard
save up to 61 % of power consumption when compared to a conventional Power consumption Outdoor-temperature plot throughout the year ■ Constant pressure in the
■ High-quality EU4 Z-Line filter (kWh/a) (h/°C) pressurised floor plenum, up
chilled water system. Larger filter surface areas with reduced pressure drops ■ Differential pressure switch in the
to the performance limit of
microprocessor control system provides an 50.000
permit longer maintenance intervals. A large, high performance 6-row the installed equipment
alarm when filter change is necessary.
cooling coil, manufactured by GEA, has been optimised by our engineers ■ Prevention of heat accumulation
40.000 and hotspots
to give minimal pressure drops. The design gives the choice of very high 20 Pa (constant)
■ Great energy-saving potential
duties at standard water temperatures or even greater efficiencies at Heat exchanger 30.000 20 Pa (constant) ■ EC fans always featured with APS
■ T3-04 control as sensor touch monitor,
elevated water temperatures. All components within the water circuit, such 20.000
free for options such as programming for
as cooling coil, valves and pipework have been specifically designed and the automatic pressurisation system (APS)
10.000
selected for the minimum possible waterside pressure drops. Because the Options and accessories
fans in this configuration only pull air over the unit the main cabinet is 0
not under pressure. This leads to increased air tightness and reduced -11 -9 – -7 -5 – -3 -1 – 1 3 – 5 7 – 9 11 – 13 15 – 17 19 – 21 23 – 25 27 – 29 31 ■ Support Frames ■ Building Management System Interfaces ■ Audible Alarm
■ Six-tube-row high-performance ■ Ceiling return ducts – LON ■ Water Detection System
possibility of air leakage. Service access exclusively from the front of the Control Valve ■ Horizontal air intake – BACNET ■ Smoke Detection System
heat exchanger developed by GEA ■ GLAC 1204 BD2
unit ensures simple maintenance procedures. ■ Designed for optimal pressure drops ■ GLFC 1204 BD2 ■ Electric Heating – MODBUS ■ Condensate pump
on the air and water sides ■ Filter Grade EU4 / G4 – ETHERNET ■ Filter Alarm
■ Chilled Water connection kit – Etc. ■ Many more features
These data are based on the following conditions:
Cooling duty: 350 kW; water temperature: inlet = 15 °C / outlet = 10 °C; operation throughout the entire year; location: Munich, Germany
Cost savings by GEA Ultra-Denco ®
Re-heater
Saving potential by optimised operation costs (Operation Costs in € )

Power consumption Current Additional Why choose a GEA Chiller with free cooling?
(kWh/a) Year Std. 1) duty 2) Ultra-Denco ®
Whenever cooling is required year round chillers with a free cooling GEA Lplus software
capability are the ideal solution. With the ever increasing load demands in
100,000
90,000
1
2
9,093
18,186
1,643
3,286
4,163
8,326 ■ Continuously modulating chilled water valve buildings, even in comfort applications, a free cooling chiller can be a most Designed to your requirements
80,000 3 27,279 4,928 12,488 ■ Selection between 2 and 3 port versions effective choice. Depending on the local climate conditions, the use of a free
70,000 4 36,372 6,571 16,651 ■ Electrical heating elements with
60,000 5 45,464 8,214 20,814 cooling, as opposed to a standard chiller can lead to very short payback
stainless-steel fins (clad with Incoloy ®)
50,000 6 54,557 9,857 24,977 ■ Low surface temperature ‘black heat’ times. Plan quickly and reliably
40,000 7 63,650 11,500 29,139 operation GEA Close Control HVAC systems have the advantage that all these
30,000 8 72,743 13,142 33,302
20,000 9 81,836 14,785 37,465 Humidifier The higher the water temperatures the more energy efficient the operation products can be designed in accordance with individual requirements.
10,000 10 90,929 16,428 41,628 of the chiller. Using higher water temperatures also allows the changeover GEA Lplus design software helps you here to implement your desired
0 107,357 41,628 Fans Chillers with free-cooling function
Standard unit Ultra Denco ®
to free cooling to be made earlier and remove the need for compressor system at the turn of a hand. Lplus provides configuration suggestions.
Cooling duty from 30 to 380 kW for systems
■ Power consumption for fans

Savings over with up to 4 scroll compressors, and from 300
operation. Common flow and return water temperatures for chillers are Lplus instantly calculates and outputs system subdivisions, arrangement
■ Additional refrigeration requirement conventional unit: 61.23% to 1,250 kW for machines with screw compressors. 6 °C and 12 °C. But if these temperatures are increased to 10 °C and 15 °C of the modules, and dimensions and weights. You can’t really plan faster
A master/slave control system from GEA enables then the chiller will operate much more efficiently than at the lower than that, and at the same time more reliably! This means that you gain
Fan duty
communications among up to 5 units, which
1)
temperatures. In addition when using higher water temperatures, because valuable time for other tasks.
2)
For cooling, as a result of higher fan power (EERCHILLER: 3,0) allows retrofitting to achieve greater required
cooling duties. free cooling will already have started at an outdoor temperature of 14 °C
With its integrated energy-calculation tool,
■ EC plug fans made of synthetic material and not at 11 °C as is the case with standard chiller operation, additional
Lplus software determines operational
with backward curved, 3-dimensional energy saving benefits can be enjoyed. costs. It also calculates forecast lifecycle costs –
■ Proportional electrode steam humidifier
blades in separate fan section
■ Microprocessor control with alarm simply and conveniently.
■ Minimisation of air-redirection losses Image brochure
and diagnosis unit
■ Energy-saving operation
Application brochures

Product brochures

Data & Facts and operation manuals

(available only as PDF)

You are on this level of our documentation structure. You can order printed
copies at no charge from the top 3 levels, from info@gea-airtreatment.com.
You can download all brochures as PDF files from the following Internet site:
www.gea-airtreatment.com

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification
 New fan configuration brings optimised operating costs Filter Microprocessor control Greater operating cost savings using integrated free cooling Climate control: automatic pressurisation system (APS)

Up to 61 % reduction in power consumption Over 30 % reduction in power consumption Fan speed = 50 – 70 %

Comparison of power consumption between

Benefits from new unit configuration and component optimisation
an air-cooled chiller and a unit with a free-cooling function
Repositioning the fan into the raised floor reduces static regain losses and ■ C3-05 Controller as standard
save up to 61 % of power consumption when compared to a conventional Power consumption Outdoor-temperature plot throughout the year ■ Constant pressure in the
■ High-quality EU4 Z-Line filter (kWh/a) (h/°C) pressurised floor plenum, up
chilled water system. Larger filter surface areas with reduced pressure drops ■ Differential pressure switch in the
to the performance limit of
microprocessor control system provides an 50.000
permit longer maintenance intervals. A large, high performance 6-row the installed equipment
alarm when filter change is necessary.
cooling coil, manufactured by GEA, has been optimised by our engineers ■ Prevention of heat accumulation
40.000 and hotspots
to give minimal pressure drops. The design gives the choice of very high 20 Pa (constant)
■ Great energy-saving potential
duties at standard water temperatures or even greater efficiencies at Heat exchanger 30.000 20 Pa (constant) ■ EC fans always featured with APS
■ T3-04 control as sensor touch monitor,
elevated water temperatures. All components within the water circuit, such 20.000
free for options such as programming for
as cooling coil, valves and pipework have been specifically designed and the automatic pressurisation system (APS)
10.000
selected for the minimum possible waterside pressure drops. Because the Options and accessories
fans in this configuration only pull air over the unit the main cabinet is 0
not under pressure. This leads to increased air tightness and reduced -11 -9 – -7 -5 – -3 -1 – 1 3 – 5 7 – 9 11 – 13 15 – 17 19 – 21 23 – 25 27 – 29 31 ■ Support Frames ■ Building Management System Interfaces ■ Audible Alarm
■ Six-tube-row high-performance ■ Ceiling return ducts – LON ■ Water Detection System
possibility of air leakage. Service access exclusively from the front of the Control Valve ■ Horizontal air intake – BACNET ■ Smoke Detection System
heat exchanger developed by GEA ■ GLAC 1204 BD2
unit ensures simple maintenance procedures. ■ Designed for optimal pressure drops ■ GLFC 1204 BD2 ■ Electric Heating – MODBUS ■ Condensate pump
on the air and water sides ■ Filter Grade EU4 / G4 – ETHERNET ■ Filter Alarm
■ Chilled Water connection kit – Etc. ■ Many more features
These data are based on the following conditions:
Cooling duty: 350 kW; water temperature: inlet = 15 °C / outlet = 10 °C; operation throughout the entire year; location: Munich, Germany
Cost savings by GEA Ultra-Denco ®
Re-heater
Saving potential by optimised operation costs (Operation Costs in € )

Power consumption Current Additional Why choose a GEA Chiller with free cooling?
(kWh/a) Year Std. 1) duty 2) Ultra-Denco ®
Whenever cooling is required year round chillers with a free cooling GEA Lplus software
capability are the ideal solution. With the ever increasing load demands in
100,000
90,000
1
2
9,093
18,186
1,643
3,286
4,163
8,326 ■ Continuously modulating chilled water valve buildings, even in comfort applications, a free cooling chiller can be a most Designed to your requirements
80,000 3 27,279 4,928 12,488 ■ Selection between 2 and 3 port versions effective choice. Depending on the local climate conditions, the use of a free
70,000 4 36,372 6,571 16,651 ■ Electrical heating elements with
60,000 5 45,464 8,214 20,814 cooling, as opposed to a standard chiller can lead to very short payback
stainless-steel fins (clad with Incoloy ®)
50,000 6 54,557 9,857 24,977 ■ Low surface temperature ‘black heat’ times. Plan quickly and reliably
40,000 7 63,650 11,500 29,139 operation GEA Close Control HVAC systems have the advantage that all these
30,000 8 72,743 13,142 33,302
20,000 9 81,836 14,785 37,465 Humidifier The higher the water temperatures the more energy efficient the operation products can be designed in accordance with individual requirements.
10,000 10 90,929 16,428 41,628 of the chiller. Using higher water temperatures also allows the changeover GEA Lplus design software helps you here to implement your desired
0 107,357 41,628 Fans Chillers with free-cooling function
Standard unit Ultra Denco ®
to free cooling to be made earlier and remove the need for compressor system at the turn of a hand. Lplus provides configuration suggestions.
Cooling duty from 30 to 380 kW for systems
■ Power consumption for fans

Savings over with up to 4 scroll compressors, and from 300
operation. Common flow and return water temperatures for chillers are Lplus instantly calculates and outputs system subdivisions, arrangement
■ Additional refrigeration requirement conventional unit: 61.23% to 1,250 kW for machines with screw compressors. 6 °C and 12 °C. But if these temperatures are increased to 10 °C and 15 °C of the modules, and dimensions and weights. You can’t really plan faster
A master/slave control system from GEA enables then the chiller will operate much more efficiently than at the lower than that, and at the same time more reliably! This means that you gain
Fan duty
communications among up to 5 units, which
1)
temperatures. In addition when using higher water temperatures, because valuable time for other tasks.
2)
For cooling, as a result of higher fan power (EERCHILLER: 3,0) allows retrofitting to achieve greater required
cooling duties. free cooling will already have started at an outdoor temperature of 14 °C
With its integrated energy-calculation tool,
■ EC plug fans made of synthetic material and not at 11 °C as is the case with standard chiller operation, additional
Lplus software determines operational
with backward curved, 3-dimensional energy saving benefits can be enjoyed. costs. It also calculates forecast lifecycle costs –
■ Proportional electrode steam humidifier
blades in separate fan section
■ Microprocessor control with alarm simply and conveniently.
■ Minimisation of air-redirection losses Image brochure
and diagnosis unit
■ Energy-saving operation
Application brochures

Product brochures

Data & Facts and operation manuals

(available only as PDF)

You are on this level of our documentation structure. You can order printed
copies at no charge from the top 3 levels, from info@gea-airtreatment.com.
You can download all brochures as PDF files from the following Internet site:
www.gea-airtreatment.com

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification
 New fan configuration brings optimised operating costs Filter Microprocessor control Greater operating cost savings using integrated free cooling Climate control: automatic pressurisation system (APS)

Up to 61 % reduction in power consumption Over 30 % reduction in power consumption Fan speed = 50 – 70 %

Comparison of power consumption between

Benefits from new unit configuration and component optimisation
an air-cooled chiller and a unit with a free-cooling function
Repositioning the fan into the raised floor reduces static regain losses and ■ C3-05 Controller as standard
save up to 61 % of power consumption when compared to a conventional Power consumption Outdoor-temperature plot throughout the year ■ Constant pressure in the
■ High-quality EU4 Z-Line filter (kWh/a) (h/°C) pressurised floor plenum, up
chilled water system. Larger filter surface areas with reduced pressure drops ■ Differential pressure switch in the
to the performance limit of
microprocessor control system provides an 50.000
permit longer maintenance intervals. A large, high performance 6-row the installed equipment
alarm when filter change is necessary.
cooling coil, manufactured by GEA, has been optimised by our engineers ■ Prevention of heat accumulation
40.000 and hotspots
to give minimal pressure drops. The design gives the choice of very high 20 Pa (constant)
■ Great energy-saving potential
duties at standard water temperatures or even greater efficiencies at Heat exchanger 30.000 20 Pa (constant) ■ EC fans always featured with APS
■ T3-04 control as sensor touch monitor,
elevated water temperatures. All components within the water circuit, such 20.000
free for options such as programming for
as cooling coil, valves and pipework have been specifically designed and the automatic pressurisation system (APS)
10.000
selected for the minimum possible waterside pressure drops. Because the Options and accessories
fans in this configuration only pull air over the unit the main cabinet is 0
not under pressure. This leads to increased air tightness and reduced -11 -9 – -7 -5 – -3 -1 – 1 3 – 5 7 – 9 11 – 13 15 – 17 19 – 21 23 – 25 27 – 29 31 ■ Support Frames ■ Building Management System Interfaces ■ Audible Alarm
■ Six-tube-row high-performance ■ Ceiling return ducts – LON ■ Water Detection System
possibility of air leakage. Service access exclusively from the front of the Control Valve ■ Horizontal air intake – BACNET ■ Smoke Detection System
heat exchanger developed by GEA ■ GLAC 1204 BD2
unit ensures simple maintenance procedures. ■ Designed for optimal pressure drops ■ GLFC 1204 BD2 ■ Electric Heating – MODBUS ■ Condensate pump
on the air and water sides ■ Filter Grade EU4 / G4 – ETHERNET ■ Filter Alarm
■ Chilled Water connection kit – Etc. ■ Many more features
These data are based on the following conditions:
Cooling duty: 350 kW; water temperature: inlet = 15 °C / outlet = 10 °C; operation throughout the entire year; location: Munich, Germany
Cost savings by GEA Ultra-Denco ®
Re-heater
Saving potential by optimised operation costs (Operation Costs in € )

Power consumption Current Additional Why choose a GEA Chiller with free cooling?
(kWh/a) Year Std. 1) duty 2) Ultra-Denco ®
Whenever cooling is required year round chillers with a free cooling GEA Lplus software
capability are the ideal solution. With the ever increasing load demands in
100,000
90,000
1
2
9,093
18,186
1,643
3,286
4,163
8,326 ■ Continuously modulating chilled water valve buildings, even in comfort applications, a free cooling chiller can be a most Designed to your requirements
80,000 3 27,279 4,928 12,488 ■ Selection between 2 and 3 port versions effective choice. Depending on the local climate conditions, the use of a free
70,000 4 36,372 6,571 16,651 ■ Electrical heating elements with
60,000 5 45,464 8,214 20,814 cooling, as opposed to a standard chiller can lead to very short payback
stainless-steel fins (clad with Incoloy ®)
50,000 6 54,557 9,857 24,977 ■ Low surface temperature ‘black heat’ times. Plan quickly and reliably
40,000 7 63,650 11,500 29,139 operation GEA Close Control HVAC systems have the advantage that all these
30,000 8 72,743 13,142 33,302
20,000 9 81,836 14,785 37,465 Humidifier The higher the water temperatures the more energy efficient the operation products can be designed in accordance with individual requirements.
10,000 10 90,929 16,428 41,628 of the chiller. Using higher water temperatures also allows the changeover GEA Lplus design software helps you here to implement your desired
0 107,357 41,628 Fans Chillers with free-cooling function
Standard unit Ultra Denco ®
to free cooling to be made earlier and remove the need for compressor system at the turn of a hand. Lplus provides configuration suggestions.
Cooling duty from 30 to 380 kW for systems
■ Power consumption for fans

Savings over with up to 4 scroll compressors, and from 300
operation. Common flow and return water temperatures for chillers are Lplus instantly calculates and outputs system subdivisions, arrangement
■ Additional refrigeration requirement conventional unit: 61.23% to 1,250 kW for machines with screw compressors. 6 °C and 12 °C. But if these temperatures are increased to 10 °C and 15 °C of the modules, and dimensions and weights. You can’t really plan faster
A master/slave control system from GEA enables then the chiller will operate much more efficiently than at the lower than that, and at the same time more reliably! This means that you gain
Fan duty
communications among up to 5 units, which
1)
temperatures. In addition when using higher water temperatures, because valuable time for other tasks.
2)
For cooling, as a result of higher fan power (EERCHILLER: 3,0) allows retrofitting to achieve greater required
cooling duties. free cooling will already have started at an outdoor temperature of 14 °C
With its integrated energy-calculation tool,
■ EC plug fans made of synthetic material and not at 11 °C as is the case with standard chiller operation, additional
Lplus software determines operational
with backward curved, 3-dimensional energy saving benefits can be enjoyed. costs. It also calculates forecast lifecycle costs –
■ Proportional electrode steam humidifier
blades in separate fan section
■ Microprocessor control with alarm simply and conveniently.
■ Minimisation of air-redirection losses Image brochure
and diagnosis unit
■ Energy-saving operation
Application brochures

Product brochures

Data & Facts and operation manuals

(available only as PDF)

You are on this level of our documentation structure. You can order printed
copies at no charge from the top 3 levels, from info@gea-airtreatment.com.
You can download all brochures as PDF files from the following Internet site:
www.gea-airtreatment.com

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification
 New fan configuration brings optimised operating costs Filter Microprocessor control Greater operating cost savings using integrated free cooling Climate control: automatic pressurisation system (APS)

Up to 61 % reduction in power consumption Over 30 % reduction in power consumption Fan speed = 50 – 70 %

Comparison of power consumption between

Benefits from new unit configuration and component optimisation
an air-cooled chiller and a unit with a free-cooling function
Repositioning the fan into the raised floor reduces static regain losses and ■ C3-05 Controller as standard
save up to 61 % of power consumption when compared to a conventional Power consumption Outdoor-temperature plot throughout the year ■ Constant pressure in the
■ High-quality EU4 Z-Line filter (kWh/a) (h/°C) pressurised floor plenum, up
chilled water system. Larger filter surface areas with reduced pressure drops ■ Differential pressure switch in the
to the performance limit of
microprocessor control system provides an 50.000
permit longer maintenance intervals. A large, high performance 6-row the installed equipment
alarm when filter change is necessary.
cooling coil, manufactured by GEA, has been optimised by our engineers ■ Prevention of heat accumulation
40.000 and hotspots
to give minimal pressure drops. The design gives the choice of very high 20 Pa (constant)
■ Great energy-saving potential
duties at standard water temperatures or even greater efficiencies at Heat exchanger 30.000 20 Pa (constant) ■ EC fans always featured with APS
■ T3-04 control as sensor touch monitor,
elevated water temperatures. All components within the water circuit, such 20.000
free for options such as programming for
as cooling coil, valves and pipework have been specifically designed and the automatic pressurisation system (APS)
10.000
selected for the minimum possible waterside pressure drops. Because the Options and accessories
fans in this configuration only pull air over the unit the main cabinet is 0
not under pressure. This leads to increased air tightness and reduced -11 -9 – -7 -5 – -3 -1 – 1 3 – 5 7 – 9 11 – 13 15 – 17 19 – 21 23 – 25 27 – 29 31 ■ Support Frames ■ Building Management System Interfaces ■ Audible Alarm
■ Six-tube-row high-performance ■ Ceiling return ducts – LON ■ Water Detection System
possibility of air leakage. Service access exclusively from the front of the Control Valve ■ Horizontal air intake – BACNET ■ Smoke Detection System
heat exchanger developed by GEA ■ GLAC 1204 BD2
unit ensures simple maintenance procedures. ■ Designed for optimal pressure drops ■ GLFC 1204 BD2 ■ Electric Heating – MODBUS ■ Condensate pump
on the air and water sides ■ Filter Grade EU4 / G4 – ETHERNET ■ Filter Alarm
■ Chilled Water connection kit – Etc. ■ Many more features
These data are based on the following conditions:
Cooling duty: 350 kW; water temperature: inlet = 15 °C / outlet = 10 °C; operation throughout the entire year; location: Munich, Germany
Cost savings by GEA Ultra-Denco ®
Re-heater
Saving potential by optimised operation costs (Operation Costs in € )

Power consumption Current Additional Why choose a GEA Chiller with free cooling?
(kWh/a) Year Std. 1) duty 2) Ultra-Denco ®
Whenever cooling is required year round chillers with a free cooling GEA Lplus software
capability are the ideal solution. With the ever increasing load demands in
100,000
90,000
1
2
9,093
18,186
1,643
3,286
4,163
8,326 ■ Continuously modulating chilled water valve buildings, even in comfort applications, a free cooling chiller can be a most Designed to your requirements
80,000 3 27,279 4,928 12,488 ■ Selection between 2 and 3 port versions effective choice. Depending on the local climate conditions, the use of a free
70,000 4 36,372 6,571 16,651 ■ Electrical heating elements with
60,000 5 45,464 8,214 20,814 cooling, as opposed to a standard chiller can lead to very short payback
stainless-steel fins (clad with Incoloy ®)
50,000 6 54,557 9,857 24,977 ■ Low surface temperature ‘black heat’ times. Plan quickly and reliably
40,000 7 63,650 11,500 29,139 operation GEA Close Control HVAC systems have the advantage that all these
30,000 8 72,743 13,142 33,302
20,000 9 81,836 14,785 37,465 Humidifier The higher the water temperatures the more energy efficient the operation products can be designed in accordance with individual requirements.
10,000 10 90,929 16,428 41,628 of the chiller. Using higher water temperatures also allows the changeover GEA Lplus design software helps you here to implement your desired
0 107,357 41,628 Fans Chillers with free-cooling function
Standard unit Ultra Denco ®
to free cooling to be made earlier and remove the need for compressor system at the turn of a hand. Lplus provides configuration suggestions.
Cooling duty from 30 to 380 kW for systems
■ Power consumption for fans

Savings over with up to 4 scroll compressors, and from 300
operation. Common flow and return water temperatures for chillers are Lplus instantly calculates and outputs system subdivisions, arrangement
■ Additional refrigeration requirement conventional unit: 61.23% to 1,250 kW for machines with screw compressors. 6 °C and 12 °C. But if these temperatures are increased to 10 °C and 15 °C of the modules, and dimensions and weights. You can’t really plan faster
A master/slave control system from GEA enables then the chiller will operate much more efficiently than at the lower than that, and at the same time more reliably! This means that you gain
Fan duty
communications among up to 5 units, which
1)
temperatures. In addition when using higher water temperatures, because valuable time for other tasks.
2)
For cooling, as a result of higher fan power (EERCHILLER: 3,0) allows retrofitting to achieve greater required
cooling duties. free cooling will already have started at an outdoor temperature of 14 °C
With its integrated energy-calculation tool,
■ EC plug fans made of synthetic material and not at 11 °C as is the case with standard chiller operation, additional
Lplus software determines operational
with backward curved, 3-dimensional energy saving benefits can be enjoyed. costs. It also calculates forecast lifecycle costs –
■ Proportional electrode steam humidifier
blades in separate fan section
■ Microprocessor control with alarm simply and conveniently.
■ Minimisation of air-redirection losses Image brochure
and diagnosis unit
■ Energy-saving operation
Application brochures

Product brochures

Data & Facts and operation manuals

(available only as PDF)

You are on this level of our documentation structure. You can order printed
copies at no charge from the top 3 levels, from info@gea-airtreatment.com.
You can download all brochures as PDF files from the following Internet site:
www.gea-airtreatment.com

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification
GEA Ultra-Denco® Technical data

C-Version Numerical Flow simulation –

Model sizes 50 100 150 Numerical Flow simulation Velocity / Pressure field / Turbulence

Cooling 1) high high

Total cooling duty kW 51.4 94.2 136.5

Nett sensible duty kW 50.1 86.0 121.4
Energy efficiency ratio (EER) 38.9 35.7 34.5
Sensible heat ratio (SHR) 1.00 0.94 0.92

Fans

Air flow m³/s 2.8 5.6 8.4

m³/h 10,080 20,160 30,240
low low
Ext. static Pa 20 20 20
■ Velocity field at the heat exchanger ■ Intensive research and computer aided
Sound pressure level 2) design by our team of experts at GEA has
resulted in wide ranging improvements
Downflow dB(A) 67 70 74 to our products.

Electrical data 3) Numerical Flow simulation – Sophisticated analysis using Computational

Fluid Dynamics (CFD) simulation has been
Power Input kW 1.32 2.64 3.96 0.5 s employed to give optimal airflow paths and
reduced pressure drops.
Humidifier
Return air is carefully guided over the cooling
Capacity Humidifier kg/h 8 15 15 coil using vanes to ensure even distribution
and maximum heat exchange.
Power Input kW 6.0 11.3 11.3
Positioning of internal components such
Heater

Electrical Heating kW 6 12 18
w w w.gea -air treatment .com as fans, coil, valves and pipework has been
optimised.

Cold-water data 4)
0s
Water flow m³/h 6.80 12.40 18.00
■ Evenly distributed airflow over the heat
Total Unit Pressure Drop kPa 39 46 65 exchanger as a result of air-guide vanes
and condensate drains
Weights and Dimensions (incl. Fan section)

Height mm 1,960 (2,510) 1,960 (2,510) 1,960 (2,510)

Width mm 1,335 1,995 2,650
Depth mm 900 900 900
Weights kg 350 (420) 600 (700) 800 (1,000)
Close Climate Control for IT Environments

Return-air conditions: 24 °C / 45 % relative humidity

GEA Ultra-Denco ®
1)

2)
Sound pressure level at distance of 2m, under free-field conditions, over a raised floor
3)
Data for “Coolin only” operation mode
4)
Water: 7/13 °C / 0 % glycol
We reserve the right to make technical modifications without prior notice,
in the interest of further technological development. Reliability with low power consumpstion

GEA Heat Exchangers / HVAC Systems

09/2010 – PR-2010-0041-GB · Subject to modification 09/2010 – PR-2010-0041-GB · Subject to modification