Motorola WIMAX Installation Standards

WiMAX Installation
sta at o
Standards
Motorola Confidential Proprietary

Agenda
Overview
A. Equipments and Materials Needed for Installation
A.1 Indoor Equipment and Materials
A.2 Outdoor Equipment and Materials
A.3 Ancilliaries
B IInstallation
B. t ll ti StStandards
d d
B.1 Installation Checklist
B.2 Installations Standards
CDMA 2007-09 Investment View – Aug 25 2006 2

Motorola Confidential Proprietary Motorola Confidential Proprietary.
Objective:
j
•Educate installers and riggers on Motorola standards
of WiMAX installations
•Identify the components of WiMAX Indoor BTS
•Prevent and limit future installation rectification
•Provide safety tips to equipment and personnel

Equipment and Materials needed for Installations
A.1
A 1 Indoor Equipment and Materials
A.2 Outdoor Equipment and Materials
A.3 Ancilliaries

Equipments and Materials needed for installations
A.1 Indoor Equipments and Materials
19’ Rack ( Canopy , Transmission and New Rack )
BCU II
PDU
DAP Surge suppressor and mounting
DC Cable ( for BCU to PDU , PDU to Rectifier )
Royal cord power cable 3.5 mm2 BCU to PDU
Royal cord power cable 8 mm2 (2core) PDU to Rectifier
Fiber Optics Cables
Labellers (BCU color coded fiber clip, cable and rectifier tag)
Ground Cables

A.2 Outdoor Equipments and Materials
DAP Vx RF Head Modules
GPS unit and mounting brackets
DC and Fiber Optics Cables
Grounding cables
A.3 Ancilliaries
Electrical Tapes
Rubber Tapes
Cable Conduit Guides
Grounding Kits
Cable Gland
Sealant
Cable Tie
Labels
U-bolts
Breakers

Equipment and Materials needed for installations
Mounting Bracket and DAP Antenna
Antenna
Bracket
RF Head

GPS Antenna

GPS SURGE SUPPRESSOR

U-Bolts,connectors,lugs,breakers and labels

Equipment and Materials Needed for Installations
RJ 45 connectors, terminal lug and labels

Cables
FIBER GPS DC RECTIFIER
R-GPS
GROUND DC ANTENNA TRANSMISSION

Installation Standards
B.1 Installation Checklist
B.2 Installation Standard

Installation Standards Checklist
WiMAX Installations Checklist
A. Antenna and Feeder Checklist
A1. Antenna mounted according to Site detailed design
A2. Antenna height checked according to Site detailed design
A3. Azimuth checked according to Site detailed design
A4. Mechanical tilting angle checked according to Site detailed design
A5. Electrical tilting angle checked according to Site detailed design
A6. Antenna mounting clamps checked, all screw tightened
A7. Antenna Grounding(should be tapped on the nearest ground bus bar)
A8. BS Van feeder cable entry(porthole) properly sealed with sealant
A9. Guide Conduit properly installed and sealed

Installation checklist continuation…
B. Optical and feeder cable installations
B1.Cables installed according to Site Specific Documents
( no sharp bend for the fiber )
B2.Cables secured correctly
B3.Cables labeled correctly
B4.Antenna and cable connector checked and tightened at both ends
B5.All external connectors checked for correct water sealing
B6 Antenna jumper cable connectors checked and tightened at both ends
B7. Guide conduits properly installed and sealed
C. GPS and Surge Suppressor Installation
C1.GPS antenna securely mounted and not obstructed
C2.GPS tightened correctly according to specification
C3. GPS antenna cable and Surge suppressor cable installed and terminated
correctly.
C4.Surge Suppressor mounted according to orientations
C5.GPS and Surge Suppressor properly terminated to the nearest ground bus
bar.

Installation checklist continuation…
D. BTS installation
D1. Cabinet Installation
D1a. BCU installed according to Site Detailed Design
D1b.BCU fixed, mounted and adjusted
D2. Cabinet External Cabling
D2a.BCU chassis connected to main grounding bus bar
D2b.Power cables to BCU (vice versa)connected and marked
D2c.Cables secured and groom tidy on cable tray
D2d.Transmission cable securely connected and labelled
correctly (BCU to TXM and vice versa)

Installation Standard are divided into :
Indoor Equipment
BCU II
Mounting Racks Type
BCU Unit
BCU DC Power connections
BCU Fiber Optics connections
Outdoor Equipment
DAP
Antenna Assembly
Sectoring and Antenna Orientation
GPS
Antenna
Surge Suppressor
Installation Sample
Indoor cable run
Outdoor cable run
Cable Conduit
Weatherproofing
Porthole
DAP
GPS grounding
Equipment Labels
Transmission
E1 type
FE type
Conduit Guides

Installation Standards - Indoor Equipment

Installation Standards – Indoor Equipment BCU II
Motorola BCU II Indoor can only be installed and fitted to :

1. Canopy Rack
2. Transmission Rack
3. New Installed 19’ Rack

Mounting Rack Type
--- Canopy 19’ Rack
CANOPY UNIT
SMARTBRO UNIT

Mounting Rack Type
--- Transmission 19’ Rack
ECI XDM TXM UNITS
TELLABS TXM UNITS

Mounting Rack Type
--- Canopy Rack with Transmission
Canopy Unit
Smart Bro
Transmission

Mounting Rack Type
--- Transmission Rack with 3G Flex BTS

BCU Unit
Motorola Base Control Unit BCU II composed of the ff:
1-Controller Card
2-Modem Cards
1-I/O Board for Interface with Integral Surge Protection
RF-GPS Module
Cooling Fan
Internal Power Supply
***optional 24hr HSO for Back Up timing

BCU Unit
C i iincludes
Casing l d I/O board,RF-GPS
b d RF GPS module,
d l
Cooling Fan,Power Supply
4x Type Modem
Site Controller Card

Filler Panel Card

BCU Unit
BCU Unit with 2x Type modem on board
2x Type modem

BCU DC Power Connection

Power Distribution Units
Connection Photos

OLD PDU

BCU DC connections

BCU Fiber Optics Connections

Fiber Optics Connections
4.
2.
5.
3.
1.

Fiber Optics Connections

Installation Standards -Outdoor Equipment

Installation Standards- Outdoor Equipment DAP
Antenna Assembly

Installation Standards - Outdoor Equipment DAP
RF head and DAP

How to join bracket and antenna

Bracket points against Antenna points
2 3 3 2 1
1

Inserting bracket to DAP

Joining Ubolt and bracket adaptor

DAP (Diversified Access Point)
Composed of 3 different hardware:
1. RF Filter
Main
RFU
Antenna
Div
RFU
Antenna
2. RF Head
Main
Div
Fiber
Power
3. Antenna
Standard Gain
High Gain

How to connect RF filter and RF head
RF Filter
RF Head
Antenna

Close up view

Things needed to join 3 main components of DAP

1. Connectors (4pcs)
2. Rubber Tape (1)
3. Electrical Tape (1)
Things
g needed to join
j DAP to Indoor BCU II
1. DC cables (1)
2. Fiber cables(1)
3. Rubber Tape
4. Electrical Tape

Steps
1. Connect all the connectors (4pcs) to
RF Filter,RF head and Antenna 3.
4.
2.
Note : It is strongly recommended to weatherproof all connections prior to mounting the DAP in
each sector locations.

Steps continuation…..
5.
6. Connect Fiber and DC cables with

correct labels for each sector locations
7.

Steps Continuation…..
8.Connect DC cables



Grounding Points for DAP

Installation Standards- Outdoor Equipment GPS
GPS Surge Suppressor
GPS ANTENNA
CABLE GROUNDING
INDOOR BCU II
NOTE : Always terminate GPS surge suppressor with correct orientation

Installation Standards- Outdoor Equipment GPS
GPS continuation……
GPS mounted in cable ladder

Installation Standards
Installation Samples

Installation Standards-Installation Samples
Indoor cable run

BCU to Rectifier Cable Run
BUSBAR
GROUND NEW PDU
RECTIFIER
PDU and BCU II
BCU II

Cable Grooming
Complete and OK

Outdoor cable

BCU Installations
COMPLETE and OK
Cables are securely tied up and labelled

BCU Installations
Not OK
LOOSE R-GPS CABLES

NO SECTOR LABELS
LOOSE TXM CABLES

DC and Fiber Optics Cable Run
Cable

DC and Fiber Optics Cable Run
NOT OK

Porthole Weatherproofing
Complete and OK
Completely sealed
Cable gland present
Cable working as one

Porthole Weatherproofing
NOT OK
NO CABLE GLAND
INSUFFICIENT SEALANT
NO CABLE UNITY

DAP Weatherproofing
Complete and OK
DOUBLE TIEWRAP AND
COMPLETELY COVERED RUBBER
TAPE AND ELECTRICAL TAPE (END
TO END)

DAP Weatherproofing
NOT OK
Insufficient tapes and tie wraps

Complete and OK

NOT OK
None shrinkable tube
Reversely installed
Faceplate must be
For correct orientation
Unsecure mounting

GPS Antenna
Complete and OK
Clear view sky

Mounted Firmly

Pole mounted
Complete and OK
GPS terminated ground to nearest bus bar
GPS terminated with mounting pole
(pole mounted and angular mounted)
Angular mounted

GPS Antenna
Not OK
Installed in obstructed location
floating ground bus bar

OK NOT OK
Grooming of cables
Clean and groomed cables
Label marks
Label inside glass panels

Cable layout OK
Layout of cables in unity from antenna to portholes

Cable Grooming
OK

GPS grounding

Cable Grooming
Not OK
Ground cables
Cable layout on cable tray

Equipment Labels

Equipment Labels

DAP and BCU II labels
DAP side with color coded Tie Wrap and Sticker

RFU 1 - Red
RFU2 - Blue
RFU3 -Yellow
RFU4 - Green (not applicable for 3 sector DAP)
BCU II side with color coded tie wrap and fiber clip
RFU 1 - Red
RFU2 - Blue
RFU3 -Yellow
RFU4 - Green (not applicable for 3 sector DAP)

WiMAX label standard

Transmission

Installation Standards-Transmission
FE Transmission
ECI XDM Txm Unit Tellabs Txm Unit

Installation Standards - Transmission
E1 Transmission

Transmission

Transmission

Transmission
Steps procedure
1. 4
2. 5.
3.
6.

Guide Conduit Installation
Conduit connector
end tip for Porthole
DAP
Conduit with Fiber

connector for DAP
Guide Conduit
Installation Tips
Mounting of DAP to Antenna Mounting Pole Bracket

Use firm ropes,pulley and use 2-1-1 pull up strategy
2 lifter,1 guide,1 receiver
GPS cable torque
Avoid excessive twist between GPS antenna and cable
Fiber Optics
Never mistaken and treat that these are ordinary cables that are subject to
excessive bending, twist and never step on it once laid down on the ladder or floors
Transmission
Crimp lock LAN cables if only assured colorcodes are arranged and end tips are in
lock-in positions

Preventive Maintenance
DAP Vx RF Head Assembly:

Questions???


Motorola WIMAX Installation Standards

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WiMAX Installation

Motorola Confidential Proprietary

CDMA 2007-09 Investment View – Aug 25 2006 2

Motorola Confidential Proprietary

Motorola Confidential Proprietary

CDMA 2007-09 Investment View – Aug 25 2006 5

CDMA 2007-09 Investment View – Aug 25 2006 6

Mounting Bracket and DAP Antenna

CDMA 2007-09 Investment View – Aug 25 2006 7

CDMA 2007-09 Investment View – Aug 25 2006 8

CDMA 2007-09 Investment View – Aug 25 2006 9

CDMA 2007-09 Investment View – Aug 25 2006 10

RJ 45 connectors, terminal lug and labels

CDMA 2007-09 Investment View – Aug 25 2006 11

GROUND DC ANTENNA TRANSMISSION

CDMA 2007-09 Investment View – Aug 25 2006 12

Motorola Confidential Proprietary

CDMA 2007-09 Investment View – Aug 25 2006 14

CDMA 2007-09 Investment View – Aug 25 2006 15

CDMA 2007-09 Investment View – Aug 25 2006 16

CDMA 2007-09 Investment View – Aug 25 2006 17

Motorola Confidential Proprietary

Motorola BCU II Indoor can only be installed and fitted to :

CDMA 2007-09 Investment View – Aug 25 2006 19

CDMA 2007-09 Investment View – Aug 25 2006 20

CDMA 2007-09 Investment View – Aug 25 2006 21

CDMA 2007-09 Investment View – Aug 25 2006 22

CDMA 2007-09 Investment View – Aug 25 2006 23

CDMA 2007-09 Investment View – Aug 25 2006 24

Site Controller Card

CDMA 2007-09 Investment View – Aug 25 2006 25

BCU Unit with 2x Type modem on board

CDMA 2007-09 Investment View – Aug 25 2006 26

CDMA 2007-09 Investment View – Aug 25 2006 27

CDMA 2007-09 Investment View – Aug 25 2006 28

CDMA 2007-09 Investment View – Aug 25 2006 29

CDMA 2007-09 Investment View – Aug 25 2006 30

CDMA 2007-09 Investment View – Aug 25 2006 31

CDMA 2007-09 Investment View – Aug 25 2006 32

Fiber Optics Connections

CDMA 2007-09 Investment View – Aug 25 2006 33

Motorola Confidential Proprietary

CDMA 2007-09 Investment View – Aug 25 2006 35

RF head and DAP

CDMA 2007-09 Investment View – Aug 25 2006 36

CDMA 2007-09 Investment View – Aug 25 2006 37

Bracket points against Antenna points

CDMA 2007-09 Investment View – Aug 25 2006 38

Inserting bracket to DAP

CDMA 2007-09 Investment View – Aug 25 2006 39

Joining Ubolt and bracket adaptor

CDMA 2007-09 Investment View – Aug 25 2006 40

CDMA 2007-09 Investment View – Aug 25 2006 41

How to connect RF filter and RF head

CDMA 2007-09 Investment View – Aug 25 2006 42

CDMA 2007-09 Investment View – Aug 25 2006 43

Things needed to join 3 main components of DAP

CDMA 2007-09 Investment View – Aug 25 2006 44

CDMA 2007-09 Investment View – Aug 25 2006 45

6. Connect Fiber and DC cables with

CDMA 2007-09 Investment View – Aug 25 2006 46

CDMA 2007-09 Investment View – Aug 25 2006 47