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SAND--82-0863
DE83 010292
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for the United States Department of Energy
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DISCLAIMER
SAND82-0863
R. P. Rechard
K. W. S c h u l e r
A p p l i e d Mechanics D i v i s i o n
Sandia N a t i o n a l L a b o r a t o r i e s
A l b u q u e r q u e , New M e x i c o 87185
HOTICE
PORTIONS OF THIS REPQRT ARE ILLEGIELE.
tt has been rcprosfuced from the best
available copy to permit the broadest
possible avatfability, - . -. _ . . - - .
ABSTRACT
Page
INTRODUCTION. ................. . 1
ANALYSIS. . . 17
T h e o r e t i c a l Model . . . .
N u m e r i c a l Model . . . . . .
.. .. .. . .. . . .. . 17
REFERENCES. . . . . . . . . . . . . . . . . . . . 41
APPENDIX A - Nomenclature . . . . . . . . . . . . . 43
iii
I L L U STR AT IO NS
Figure Page
1. T y p i c a l G e o t h e r m a l W e l l C o n s t r u c t i o n and
Casing Temperature P r o f i l e . ........... 3
2. I d e a l i z e d C o n d i t i o n s Causing Casing B u c k l i n g
w i t h Temperature Excursion. . . . . . . . . . . . 7
3. P r e l i m i n a r y GEOTEMP C a l c u l a t i o n s o f
Temperature C o n d i t i o n s D u r i n g Cementing . . . . . 9
4. P o s t u l a t e d B u c k l i n g F a i l u r e Modes: a) Local,
P l a s t i c Deformation, b) E u l e r b u c k l i n g ,
c ) E u l e r B u c k l i n g w i t h Subsequent Wall Contact,
and d ) H e l i c a l B u c k l i n g ............. 12
5. Q u a l i t a t i v e P l o t o f T e m p e r a t u r e Change V e r s u s
Unsupported Length D e p i c t i n g B u c k l i n g Regions . 14
6. D e f i n i t i o n o f Terms: a ) L i n e S k e t c h and
b ) F r e e Body Diagram. .............. 19
7. Locus D e l i n e a t i n g E u l e r B u c k l i n g R e g i o n : ?lot
o f T e m p e r a t u r e Change ( A T ) V e r s u s N o r m a l i z e d
Unsupported Length (L/D). ............ 21
8. Maximum S t r e s s ( u ) V e r s u s T e m p e r a t u r e Change
( A T ) f o r 1 3 - 3 / 8 i n c h 54.5 p p f C a s i n g Assuming
U n s u p p o r t e d L e n g t h s ( L / D ) o f 50, 100, and 200 . 25
9. Maximum D e f l e c t i o n V e r s u s T e m p e r a t u r e Change
( A T ) for 1 3 - 3 / 8 i n c h 54.5 p p f C a s i n g Assuming
U n s u p p o r t e d L e n g t h s ( L / D ) o f 50, 100, and 200 26
10. D e f o r m e d C a s i n g Shapes w i t h W a l l C o n s t r a i n t
P r e d i c t e d b y MARC and T h e o r e t i c a l M o d e l s ,at
a ) A T = 80'F, b ) MARC R e s u l t s a t A T = 300 F,
a n d c ) A n a l y t i c R e s u l t s a t AT = 300°F ...... 27
11. Maximum S t r e s s ( u ) V e r s u s A T f o r 1 3 - 3 / 8 i n c h
54.5 p p f C a s i n g f o r U n s u p p o r t e d L e n g t h ( L / D )
o f 100 w i t h Wall Contact: a ) A n a l y t i c Model,
b ) MARC Computer Code, and c ) C o n s t a n t S t r e s s
Addition. .................... 29
i v
.
c
INTRODUCTION
D r S l l i n g f o r g e o t h e r m a l e n e r g y b e g a n as e a r l y as t h e 1 9 2 0 ' s
i n t h e Geysers f i e l d i n n o r t h e r n C a l i f o r n i a , b u t a s e r i o u s
e f f o r t t o h a r n e s s g e o t h e r m a l e n e r g y f o r power g e n e r a t i o n was
n o t begun i n t h e U n i t e d S t a t e s u n t i l t h e 1 9 7 0 ' s . On a n a t i o n a l
scale, t h e r e i s t h e g e o l o g i c p o t e n t i a l t o d e v e l o p 20,000 MW o f
e l e c t r i c a l energy. The g e o t h e r m a l e n e r g y i n d u s t r y p e r f o r m a n c e
i n t h e l a s t 1 0 y e a r s and t h e g e o l o g i c p r o s p e c t s i n d i c a t e t h e
i n d u s t r y has t h e p o t e n t i a l f o r g r o w t h and can make a
c o n t r i b u t i o n i n s u p p l y i n g t h e e n e r g y needs o f t h e n a t i o n .
T h e r e a r e numerous s i m i l a r i t i e s b e t w e e n c o n v e n t i o n a l o i l
and gas w e l l s and g e o t h e r m a l w e l l s i n c o n s t r u c t i o n and
operation. However, i m p o r t a n t d i f f e r e n c e s do e x i s t ( w h e t h e r
f r o m d r y steam, d r y h o t r o c k , h o t w a t e r , o r g e o p r e s s u r i t e d
f l u i d reservoirs). F l u i d f l o w r a t e s a r e an o r d e r o f m a g n i t u d e
l a r g e r than i n the petroleum industry. The h i g h t e m p e r a t u r e s
e n c o u n t e r e d a f f e c t t h e d r i l l b i t , d r i l l i n g mud and t h e cement
performance. R e s e r v o i r c a l c u l a t i o n s m u s t i n c l u d e an e n e r g y
b a l a n c e as w e l l as a mass b a l a n c e . F i n a l l y , d i f f i c u l t geology,
c o r r o s i v e e n v i r o n m e n t s , and t h e r m a l s t r e s s e s i n d u c e d i n t h e
w e l l c a s i n g p r e s e n t t h e c a s i n g d e s i g n e r w i t h a new s e t o f
f a i l u r e modes t o c o n s i d e r .
Geothermal W e l l C o n s t r u c t i o n
2
GEOTHERMAL WELL SCHEMATIC
AND CASING TEMPERATURE
Q526'F 50°F
- 350°F-
100
I
I
200c
THE SURFACE
TEMPERATURE
INTERMEDIATE PROFILES
0 -UNDISTURBED
13-3/8 INCH FORMATION
BUTTRESS JOINTS
-CEMENT-SET
TEMPERATURE
I'
0 -0PERATINa CASING
TEMPERATURE
-SHUT-IN CASING
TEMPERATURE
5001
J
8001 L 100 200
TEMPERATUREOF
300 400 Ll
500
F i g u r e 1. T y p i c a l G e o t h e r m a l We1 1 C o n s t r u c t on and C a s i n g
Temperature P r o f i l e .
3
. z
4
-
--a s i n g Des&
Well C
* M e c h a n i c a l damage: d r i l l p i p e wear, w e l d i n g p r o b l e m s ,
t h r e a t damage, o r l e a k a g e and p e r f o r a t i o n ,
*Cement f a i l u r e s : v o i d s f r o m l o s t c i r c u l a t i o n zones' o r
cement t o o l p r o b l e m s , cement d i s s o l u t i o n and c o r r o s i o n
p e r m i t t i n g f l u i d movement b e t w e e n c a s i n g and f o r m a t i o n , or
poor high-temperature s l u r r y behavior,
T h i s t a b u l a t i o n p r e s e n t s p o s s i b l e f a i l u r e modes.
U n f o r t u n a t e l y l i t t l e d e t a i l e d p u b l i c i n f o r m a t i o n e x i s t s on
geothermal w e l l c a s i n g f a i l u r e s . The a n a l y s t can o n l y
p o s t u l a t e t y p e s and f a i l u r e mechanisms and t h u s t h e d a n g e r
e x i s t s t h a t an i m p o r t a n t o r more l i k e l y f a i l u r e mechanism has
been o v e r l o o k e d .
I t s h o u l d b e n o t e d t h a t t h e f a i l u r e modes l i s t e d a r e n o t
independent. For--example, a cement f a i l u r e c o u l d c a u s e
i n s u f f i c i e n t l a t e r a l s u p p o r t and r e s u l t i n c a s i n g i n s t a b i l i t y
when h i g h i n t e r n a l p r e s s u r e s o c c u r r e d . The r e s u l t i n g l a t e r a l
d e f l e c t i o n c o u l d i n t u r n r e s u l t i n e x c e s s i v e d r i l l p i p e wear
d u r i n g t h e d r i l l i n g o p e r a t i o n and s u b s e q u e n t b u r s t o f t h e
casing during the production operation.
5
I n o i l o r gas w e l l c a s i n g d e s i g n , t h e major concern
addressed i s metal f a i l u r e from b u r s t , collapse, or tension.
However, t h e presence o f thermal loads i n geothermal w e l l
casing g r e a t l y increases the opportunity f o r casing
instability. C a s i n g s t a b i l i t y can b e i m p r o v e d by:
1) cementing t h e e n t i r e s t r i n g t o p r o v i d e l a t e r a l support o r
2 ) a p p l y i n g a t e n s i o n l o a d i n t h e uncemented s e c t i o n s . Fully
cementing t h e casing s t r i n g i s t h e usual choice.
Unfortunately, poor formation c o n d i t i o n s f r e q u e n t l y e x i s t i n
geothermal areas. The r e s e r v o i r i s u s u a l l y b e l o w h y d r o s t a t i c
p r e s s u r e a n d can b e h i g h l y f r a c t u r e d . Consequently, lost
c i r c u l a t i o n w h i l e d r i l l i n g w i t h mud o r c e m e n t i n g c a s i n g i s
common. I t i s t h u s i m p o s s i b l e t o e n s u r e a c o m p l e t e cement j o b
i n many i n s t a n c e s . F a i l u r e o f stage cementing t o o l s i n
g e o t h e r m a l w e l l s i s f r e q u e n t and a l s o c r e a t e s u n s u p p o r t e d
t u b u l a r s e c t i o n s ( S n y d e r , 1979). Buckling failures o f the
c a s i n g f r o m t h e r m a l e x p a n s i o n w h e r e cement f a i l u r e s h a v e
occurred i s the subject o f t h i s r e p o r t (Figure 2 ) .
TemDerature Environment
The t e m p e r a t u r e e n v i r o n m e n t i s i m p o r t a n t i n f o r m a t i o n f o r
the thermal analysis. f i g u r e 1 presents a hypothetical
temperature environment. The s u r f a c e and b o t t o m h o l e
t e m p e r a t u r e s a r e as s u r m i s e d b y t h e w e l l o p e r a t o r s i n The
G e y s e r s f i e l d (Pye, 1980; J e n k i n s and S n y d e r , 1979), but the
a c t u a l t e m p e r a t u r e p r o f i l e s t h r o u g h o u t t h e s t r a t i g r a p h y and
c a s i n g a r e unknown. I n F i g u r e 1 casing temperatures are
assumed t o v a r y l i n e a r l y . The u n d i s t u r b e d f o r m a t i o n p r o f i l e i s
shown w i t h one e l b o w . A f e w p r o f i l e s a v a i l a b l e f r o m The
Geysers f i e l d c o n t a i n two k i n k s : t h e second elbow o c c u r s
w i t h i n t h e f i r s t 500 f t ( 1 5 0 m ) .
For w e l l s completed i n low-pressure hot-water o r steam
r e s e r v o i r s , t h e c a s i n g s a r e t h o u g h t t o b e cemented a t a
t e m p e r a t u r e b e t w e e n 100-2OO'F (40-95°C). T h i s assumes t h e
6
i .
CEMENT SHEATH
ENLARGED HOL
PIPE DIAMETER
7
c a s i n g i s n o t p u r p o s e l y a l l o w e d t o h e a t up b e f o r e cementing.
Upon c o m p l e t i o n , t h e w e l l i s t e m p e r a t u r e c y c l e d between
p r o d u c i n g c o n d i t i o n s o f a p p r o x i m a t e l y 325-400°F (160-205°C) and
s h u t i n c o n d i t i o n s o f 425-450°F (220-235°C). The c y c l i n g i s
due t o a i r p o l l u t i o n s t a n d a r d s w h i c h l i m i t t h e v e n t i n g o f
geothermal w e l l s . C y c l i n g c a n o c c u r 2 t o 3 t i m e s p e r week i f
t h e s t e a m c o n t a i n s a p o l l u t a n t s u c h as h y d r o g e n s u l f i d e ( H 2 S ) .
When t h e w e l l r e q u i r e s r e m e d i a l w o r k , t h e casing temperature i s
r e d u c e d t o a r o u n d 100°F ( 4 0 ° C ) w i t h c o o l w a t e r . These a r e
approximate values only.
A temperature p r o f i l e i s very useful i n v i s u a l i z i n g t h e
t e m p e r a t u r e change t o w h i c h each t y p e o f c a s i n g i s s u b j e c t e d .
Accurate i n f o r m a t i o n o f t h i s t y p e would g r e a t l y a i d t h e design
and a n a l y s i s o f t h e c a s i n g i n t e g r i t y . As seen i n F i g u r e 1, t h e
c a s i n g can b e s u b j e c t e d t o l a r g e t e m p e r a t u r e changes.
C o n s e q u e n t l y l a r g e t h e r m a l s t r e s s e s must be a n t i c i p a t e d . It i s
seen t h a t t h e more s e v e r e t e m p e r a t u r e changes o c c u r n e a r t h e
s u r f a c e d u r i n g t h e c y c l i n g b e t w e e n p r o d u c t i o n and s h u t - i n .
However, t h e w h o l e c a s i n g s t r i n g can b e s u b j e c t e d t o l a r g e
t e m p e r a t u r e changes a f t e r c e m e n t i n g and whenever t h e w e l l m u s t
b e quenched.
An a c c u r a t e c e m e n t - s e t temperature i s essential t o t h e
t h e r m a l s t r e s s a n a l y s i s because t h i s i s t h e t e m p e r a t u r e t h e
c a s i n g becomes c o n s t r a i n e d . The GEOTEMP c o m p u t e r p r o g r a m
(Wooley, 1980; M i t c h e l l , 1982) b e i n g developed under c o n t r a c t
t o S a n d i a w i l l be h e l p f u l i n more c a r e f u l l y d e f i n i n g t h e
temperature regime o f t h e w e l l casing. P r e l i m i n a r y GEOTEMP
t e m p e r a t u r e c a l c u l a t i o n s a r e shown i n F i g u r e 3. Radial
t e m p e r a t u r e s a t 200 f t ( 6 0 m) depth under t h r e e geothermal
f l u i d flow c o n d i t i o n s are depicted f o r a Geysers w e l l . The
c e m e n t i n g c o n d i t i o n s a r e l o w e r t h a n g e n e r a l l y assumed b y
operators. V e r i f i c a t i o n o f t h e GEOTEMP p r o g r a m i s n o t
c o m p l e t e , b u t t h e t e m p e r a t u r e d i f f e r e n c e shown c o u l d b e
s i g n i f i c a n t and needs t o b e more c a r e f u l l y e x a m i n e d .
c
100 1 I t I I
20 INCH
13 3/8 INCH
n
B 5/8 INCH
5 u
-
Y
90 t
A
06 h INJECTION COOLING 250 gal/rnin
-
0 3 h SHUT IN AFTER INJECTION
A 5 h CONDITIONING 400 gal/rnin
2 h CEMENTING
n 10' I I I I
r (FEET)
RADIAL TEMPERATURES AT 200 FOOT DEPTH
9
.
c a s i n g i s n o t p u r p o s e l y a l l o w e d t o h e a t up b e f o r e cementing.
Upon c o m p l e t i o n , t h e w e l l i s t e m p e r a t u r e c y c l e d between
p r o d u c i n g c o n d i t i o n s o f a p p r o x i m a t e l y 325-400°F (160-205°C) and
s h u t i n c o n d i t i o n s o f 425-450°F (220-235°C). The c y c l i n g i s
due t o a i r p o l l u t i o n s t a n d a r d s w h i c h l i m i t t h e v e n t i n g o f
geothermal wells. C y c l i n g c a n o c c u r 2 t o 3 t i m e s p e r week i f
t h e s t e a m c o n t a i n s a p o l l u t a n t s u c h as h y d r o g e n s u l f i d e (H2S).
When t h e w e l l r e q u i r e s r e m e d i a l w o r k , the casing temperature i s
r e d u c e d t o a r o u n d 100°F (40'C) with cool water. These a r e
approximate values only.
A temperature p r o f i l e i s very useful i n v i s u a l i z i n g the
t e m p e r a t u r e change t o w h i c h each t y p e o f c a s i n g i s s u b j e c t e d .
Accurate i n f o r m a t i o n o f t h i s type would g r e a t l y a i d t h e design
and a n a l y s i s o f t h e c a s i n g i n t e g r i t y . As seen i n F i g u r e 1, the
c a s i n g can be s u b j e c t e d t o l a r g e t e m p e r a t u r e changes.
C o n s e q u e n t l y l a r g e t h e r m a l s t r e s s e s must be a n t i c i p a t e d . It i s
seen t h a t t h e m o r e s e v e r e t e m p e r a t u r e c h a n g e s o c c u r n e a r t h e
s u r f a c e d u r i n g t h e c y c l i n g b e t w e e n p r o d u c t i o n and s h u t - i n .
However, t h e w h o l e c a s i n g s t r i n g c a n b e s u b j e c t e d t o l a r g e
t e m p e r a t u r e c h a n g e s a f t e r c e m e n t i n g and whenever t h e w e l l m u s t
b e quenched.
An a c c u r a t e c e m e n t - s e t temperature i s essential t o the
t h e r m a l s t r e s s a n a l y s i s because t h i s i s t h e t e m p e r a t u r e t h e
c a s i n g becomes c o n s t r a i n e d . The GEOTEMP c o m p u t e r p r o g r a m
(Wooley, 1980; M i t c h e l l , 1982) b e i n g developed under c o n t r a c t
t o S a n d i a w i l l b e h e l p f u l i n more c a r e f u l l y d e f i n i n g t h e
temperature regime o f t h e w e l l casing. P r e l i m i n a r y GEOTEMP
t e m p e r a t u r e c a l c u l a t i o n s a r e shown i n F i g u r e 3. Radial
t e m p e r a t u r e s a t 200 f t . (60 m ) depth under t h r e e geothermal
f l u i d f l o w c o n d i t i o n s are d e p i c t e d f o r a Geysers w e l l . The
c e m e n t i n g c o n d i t i o n s a r e l o w e r t h a n g e n e r a l l y assumed b y
operators. V e r i f i c a t i o n o f t h e GEOTEMP p r o g r a m i s n o t
c o m p l e t e , b u t t h e t e m p e r a t u r e d i f f e r e n c e shown c o u l d b e
s i g n i f i c a n t a n d n e e d s t o b e more c a r e f u l l y e x a m i n e d .
10
W h i l e f a i l u r e s i n cemented s t r i n g s s u c h as c o m p r e s s i o n
a n d / o r t e n s i o n f a i l u r e s and c o n n e c t i o n f a i l u r e s a r e o f c o n c e r n ,
o p e r a t o r s have expressed g r e a t e r concern over c a s i n g buck1 i n g
i n p a r t i a l l y cemented s t r i n g s (Pye, 1980; Kumataka, 1981,
Snyder, 1979). As r e g a r d s p a r t i a l l y c e m e n t e d s t r i n g s , w o r k i n
t h e a r c t i c o i l f i e l d s h a s shown t h a t t h e cement a n d l o r
f o r m a t i o n s u p p o r t needed t o a v o i d b u c k l i n g f r o m s u b s i d e n c e i s
q u i t e s m a l l ( W i l s o n e t al., 1980). ( B o t h s u b s ' i d e n c e and
thermal stress loads are s t r a i n c o n t r o l l e d . ) , Because l i t t l e
l a t e r a l s u p p o r t i s necessary, b u c k l i n g i s l i m i t e d t o areas
where f o r m a t i o n c o n d i t i o n s cause e n l a r g e d h o l e s t o f o r m w i t h
s u b s e q u e n t v o i d s i n t h e cement s h e a t h s u c h t h a t a c o m p l e t e l y
unsupported s e c t i o n occurs ( F i g u r e 2).
Casing i n s t a b i l i t y f a i l u r e s from a thermal l o a d i n
p a r t i a l l y c e m e n t e d s t r i n g s can b e d i v i d e d i n t o f o u r
categories. The f a i l u r e t y p e i s d e p e n d e n t on t h e u n s u p p o r t e d
c a s i n g l e n g t h and i n t e r n a l - e x t e r n a l pressure i n t e r a c t i o n
( F i g u r e 4). The c a t e g o r i e s a r e :
%
.Local p l a s t i c deformation,
~ E u l e rb u c k 1 i n g ,
C o n s t r a i n e d E u l e r b u c k l i n g f o l l o w e d by plas.tic deformation
o r c o l l a p s e due t o o v a l a t i o n ,
' .
*He1 i c a l b u c k l i n g .
I t i s i m p o r t a n t t o emphasize t h e d i f f e r e n c e between
s t a n d a r d c o l u m n b u c k l i n g u n d e r an a p p l i e d . l o a d a
b u c k l i n g f r o m t h e r m a l f a r c e s where s u p p o r t o f - a f o l l o w e r a x i a l
load i s not required. Rather than c a t a s t r o p h i c f a i l u v e from a
. 5
c r i t i c a l t e m p e r a t u r e change, t h e c a s i n g s l o w l y d e f o r m s
e l a s t i c a l l y i n t o t h e d e f o r m e d shape f o r l a r g e + u n s u p p o r t e d
lengths. Thus c o l u m n " b e n d i n g " i s a more a p p r o p r i a t e
d e s c r i p t i o n o f t h e phenomenon. The p i p e s t r i n g i n s t a b i l i t y
m a n i f e s t s i t s e l f as a l a t e r a l d e f l e c t i o n .
11
7 I
LONG
SHORT UNSUPPORTED
UNSUPPORTED LENGTH
b) EULER BUCKLING
H
c) EULER BUCKLING WITH
SUBSEQUENT WALL CONTACT d) HELICAL BUCKLING
(PLASTIC DEFORMATION OR
COLLAPSE DUE TO OVALATION
POSSIBLE)
12
. c
13
QUALITATIVE DESCRIPTION OF
VARIOUS BUCKLING MODES
1
I-
<I FAILURE ZONE
FAILURE WITHOUT
BUCKLING ZONE WALL CONTACT
HELICAL
I- BUCKLING ZONE
NO ADVERSE DEFORMATION
UNSUPPORTED LENGTH, L
F i g u r e 5. Q u a l i t a t i v e P l o t o f T e m p e r a t u r e Change V e r s u s
U n s u p p o r t e d L e n g t h D e p i c t i n g Buck1 i n g R e g i o n s .
14
laboratory t e s t s of thermally-induced buckling should a l s o be
conducted t o enhance the understanding o f the phenomenon.
This report q u a n t i t a t i v e l y d e f i n e s t h e Euler buckling
regime f o r a c a s i n g with f i x e d ends with a n d without subsequent
h o l e wall c o n t a c t .
15 ::
ANALY S IS
-4 - -
T h e o r --
e t i c a l Model
6
-----
ASsumptions. The down h o l e e f f e c t s o f i m p r o p e r c e m e n t i n g
may be m a n i f e s t e d i n many ways. However, w i t h o u t d e t a i l e d
f i e l d o r l a b o r a t o r y d a t a on g e o t h e r m a l c a s i n g b e h a v i o r o r
casing failures, t h e r e i s l i t t l e need t o s h a r p l y f o c u s on one
s u b j e c t area. T h e r e f o r e a s i m p l e a n a l y t i c and n u m e r i c a l model
i s p r e s e n t e d i n o r d e r t o g a i n i n s i g h t i n t o t h e problem. The
a n a l y s i s assumed:
, 1) t h e c a s i n g was i n i t i a l l y v e r t i c a l ( b o d y f o r c e s
i g n o r e d ) and c e m e n t i n g above and b e l o w t h e u n s u p p o r t e d
casing provided fixed-end conditions,
2) c o m p l i c a t i o n s f r o m c o u p l i n g s s u c h as c h a n g e s i n moment
o f i n e r t i a ( I ) a n d weakness i n b e n d i n g w e r e
un i m p o r t a n t ,
3) c a s i n g s t r e s s e s r e m a i n e d i n t h e e l a s t i c r e g i o n and t h e
m o d u l u s o f e l a s t i c i t y ( E ) was i n d e p e n d e n t of
t e m p e r a t u r e a n d e q u a l t o 2 9 x l o 6 p s i (200 GPa),
4) t h e l i n e a r t h e r m a l e x p a n s i o n c o e f f i c i e n t ( a ) was
c o n s t a n t a n d e q u a l t o 6.5 x 10-6'F ( 1 . 2 x lO-5'C),
5) c o m p l i c a t i o n s due t o c a s i n g n e s t i n g w e r e n e g l i g i b l e ,
6) t h e i n t e r n a l and e x t e r n a l t i t b u l a r p r e s s u r e s w e r e e q u a l ,
7) c r o s s - s e c t i o n a l shape c h a n g e s ( o v a l a t i o n ) due t o
l a t e r a l and b e n d i n g f o r c e s w e r e u n i m p o r t a n t .
A s s u m p t i o n s 5, 6, and 7 w e r e j u s t i f i e d b y t h e f o l l o w i n g
facts: F i r s t , casing nesting i s r a r e l y considered i n actual
design applications. Second, c a s i n g o v a l a t i o n problems a t t h e
w a l l c o n t a c t were t h o u g h t m i n o r i f s t r e s s e s remained below
yield. The n u c l e a r r e a c t o r i n d u s t r y h a s been a d d r e s s i n g t h i s
17
p r o b l e m t o some e x t e n t . F i n a l l y f o r low pressure, h o t water,
o r steam r e s e r v o i r s , the casing i n t e r n a l pressure i s l i k e l y t o
be l e s s than e x t e r n a l f o r m a t i o n pressures; hence n e g l e c t i n g
internal-external p r e s s u r e i n t e r a c t i o n was f e l t j u s t i f i e d *
( L u b i n s k i e t a1 ., 1962; H a m m e r l i n d l , 1978; J e n k i n s and Snyder,
1979).
These a s s u m p t i o n s p e r m i t t e d t h e a p p l i c a t i o n o f E u l e r beam
theory. The o u t l i n e o f t h e e q u a t i o n d e v e l o p m e n t i s p r e s e n t e d
i n the following section. More d e t a i l e d d e r i v a t i o n s a r e
p r e s e n t e d i n A p p e n d i x B.
M = MR - Py + V X = EIy"
There a r e f o u r boundary c o n d i t i o n s :
x = o , y = o
x = 0, y' = 0
x = R , y = e
x = R, y ' = 0
The f i r s t t w o b o u n d a r y c o n d i t i o n s e s t a b l i s h t h e e q u a t i o n :
where
18
DEFINITION OF TERMS
HOLE WALL
~
4 ENDS
a)
F i g u r e 6. D e f i n i t i o n of Terms: a ) L i n e S k e t c h and b ) F u l l
Body D i a g r a m .
19
The f o u r t h b o u n d a r y c o n d i t i o n e s t a b l i s h e s a r e l a t i o n s h i p
V, and P ( o r K ) .
b e t w e e n MR, There a r e t h r e e s p e c i a l cases
as seen f r o m t h e f o l l o w i n g e q u a t i o n :
MR V
y' = p (K s i n KR) - (1 - cos K R ) (3)
The t h r e e c a s e s a r e :
3) M = 0 a..d 1 - cos K R = 0
R
MR
y = p (1 - COS K X ) (4)
where
K = 2n/L
2
AT^^ =
4n 1
-2 (5)
L Aa
21
T h r e e t y p i c a l c a s i n g s w e r e examined: 9-5/8 i n c h 36 p p f , 9 - 5 / 8
i n c h 40 p p f , and 1 3 - 3 / 8 i n c h 54.5 p p f ( 2 4 4 mm 54 kg/m, 244 mm
6 0 kg/m, and 340 mm 8 0 k g l m ) . L i t t l e d i f f e r e n c e between t h e
casings exists. The moment o f i n e r t i a ( I ) d e c r e a s e s s l i g h t l y
f o r t h e 9-5/8 i n c h 40 p p f ( 2 4 4 mm 60 k g / m ) p i p e b e c a u s e t h e
o u t s i d e diameter remains constant. This explains the s l i g h t
decrease i n AT^^ f o r t h i s supposedly s t r o n g e r pipe. It i s
i m p o r t a n t t o n o t e from e q u a t i o n ( 5 ) t h a t l a r g e r diameter p i p e
w i l l increase t h e c r i t i c a l b u c k l i n g temperature whether or n o t
the pipe strength increases.
The r a n g e o f a p p l i c a b i l i t y o f e q u a t i o n ( 5 ) c a n be e s t i m a t e d
b y n o t i n g t h a t A I S C ( 1 9 8 0 ) recommends t h e s l e n d e r n e s s r a t i o
( K L / r ) r e m a i n above r ( 2 E / a )ll2. T h i s c r i t e r i o n was
9 Y
e s t a b l i s h e d b e c a u s e c o l u m n f a i l u r e modes s u c h as l o c a l i z e d
p l a s t i c d e f o r m a t i o n o r k i n k i n g became i m p o r t a n t f o r s m a l l e r
values. The above c r i t e r i o n e s t a b l i s h e s a minimum l e n g t h o f
22 f t ( 6 . 8 m ) o r 27.5 D f o r E u l e r b u c k l i n g o f N-80 9 - 5 / 8 i n c h
40 p p f ( 2 4 4 mm 6 0 k g l m ) c a s i n g .
Maximum s t r e s s b e f o r e w a l l c o n t a c t . Figure 7 indicates
when E u l e r b u c k l i n g w i l l i n i t i a t e . Whether t h e b u c k l i n g
r e s u l t s i n p l a s t i c d e f o r m a t i o n s must be examined f r o m t h e
stress standpoint. The t o t a l s t r e s s (at) a f t e r bending a t a
maximum f i b e r i s e q u a l t o t h e a x i a l s t r e s s (a,) plus the
maximum b e n d i n g s t r e s s ( a b ) m a x ( o v a l a t i o n s t r e s s e s
neglected ) :
‘t = lT a + (‘b)max
where
u = Pcr/A = E ~ A T= c~ o n~s t a n t
a
( ‘b )max = M Rr o /I
22
t h e r m a l d i s p l a c e m e n t ( s ( T ) ) m u s t e q u a l t h e sum o f t h e a x i a l
load displacement ( s ( P ) ) and t h e c a s i n g d e f l e c t i o n d i s p l a c e m e n t
( s ( y ) ) ( B o l e y and Weiner, 1960):
The d i s p l a c e m e n t s a r e e x p r e s s e d as:
6 ( P ) = PcrL/AE = constant
(11)
=($) 2
L
MR =
lr
[a(AT - AT^^)] 1 / 2 (14)
A s s e m b l i n g t h e e x p r e s s i o n s f o r u a and ( a b ) m a x and
inserting i n t o (6) yields:
at = EaATcr
f
4Lr0
1 + --51--T-' [ a ( AT-AT,,
~ ( r o ri) +
) 3 I2 1 ( 15)
23
E q u a t i o n ( 1 5 ) i s p l o t t e d f o r 13-3/8 i n c h 54.5 p p f ( 3 4 0 mm
80 k g / m ) c a s i n g w i t h L / D = 50, 100, 200 i n F i g u r e 8. The u p p e r
r a n g e o f a p p l i c a b i l i t y f o r f i g u r e 8 i s when t h e s t e e l r e a c h e s
i t s y i e l d p o i n t ( 8 0 k s i ( 5 5 0 MPa) f o r N-80 c a s i n g ) o r t h e
c a s i n g d e f l e c t s enough t o c o n t a c t t h e h o l e s i d e s . The l a t t e r
c o n d i t i o n i s addressed below. F i g u r e 9 p l o t s maximum
d e f l e c t i o n ( y m a x ) v e r s u s t e m p e r a t u r e change ( A T ) and e n a b l e s
one t o p r e d i c t when w a l l c o n t a c t w o u l d o c c u r .
--- --------------
Maximum stress after w a l l c o n t----
act. Case 2 o f t h e b o u n d a r y
c o n d i t i o n s l e a d s t o t h e r e s u l t t h a t M R = -Mb ( F i g u r e 6).
The d e f o r m e d c a s i n g shape i s n o t c o m p a t i b l e w i t h t h e s e end
moments. Hence c a s e 3, a concentrated shear l o a d ( V ) acting a t
the p o i n t o f contact, was u s e d t o m a t h e m a t i c a l l y d e s c r i b e t h e
c a s i n g a t w a l l contact.* The shape o f t h e c a s i n g b e t w e e n
points and " b t l i n F i g u r e 6 i s :
V
Y = p ( X - Z i i ; s i n 2Kx)
N o t e t h a t t h e e n d moment ( M R ) i s r e p l a c e d w i t h t h e s h e a r
force (V). U n t i l wall contact, t h e c o l u m n shape i s d e s c r i b e d
b y a cosine f u n c t i o n (equation 2). An i n s t a n t a n e o u s change i n
c a s i n g shape i s r e q u i r e d . An i m p o r t a n t c o n s e q u e n c e i s t h a t
s t r e s s v a l u e s a r e n o t c o m p a t i b l e when w a l l c o n t a c t o c c u r s u s i n g
t h e t w o d i f f e r e n t shapes. E q u a t i o n s ( 4 ) and ( 1 6 ) a l o n g w i t h
computer r e s u l t s t o be d i s c u s s e d l a t e r a r e p l o t t e d i n F i g u r e
loa.
A s o l u t i o n t o the predicament (subject t o confirmation by
n u m e r i c a l a n a l y s i s ) was t o assume t h e c o l u m n shape a f t e r
c o n t a c t was t h e same as b e f o r e . The o n l y d i f f e r e n c e was t h a t
i t was " s p l i t . " T h i s a s s u m p t i o n r e q u i r e d i m a g i n a r y end moments
. i T X m o s h E o ( 1 9 5 9 ) d i s c u s s e s t h e c a s e o f a f i x e d e n d beam
u n i f o r m l y l o a d e d w i t h f o u n d a t i o n c o n t a c t b u t n o r e f e r e n c e was
f o u n d d i s c u s s i n g a x i a l l y - l o a d e d members w i t h w a l l c o n t a c t .
24
F
c
TEMPERATURE CHANGE, AT ( O R
25
GEOTHERMAL WELL CASING
EULER BUCKLING
MAXIMUM DEFLECTION
I I I
F i g u r e 9. Maximum D e f l e c t i o n V e r s u s T e m p e r a t u r e Change ( A T )
f o r 1 3 - 3 / 8 i n c h 54.5 p p f C a s i n g Assuming
U n s u p p o r t e d L e n g t h s ( L / D ) o f 50, 100, a n d 200.
26
COMPARISON OF DEFORMED
CASING SHAPES
AT AT EQUAL 80 OF*
10
l a W 6 I C H Mdppf CA6lG
0. UNSUPPORTEO L€NGTn.UD=lOO
HOLE QAP. 010=060 (6.60 NCMS)
6
w 7
6-
-
---
0
___
NARCRESULTS
y,=(lIZ) -
(1 corn Ka), K=Wl
yr=(o/U (a 41121o.ln 2x11) ,
gz 6 - ,g=-
0 6-
- a)
5
g
t:
n
3.
4-
fCP
2-
Af *?aO F WAS AT NECESSARY FOR
WALL CONTACT ~ P R E D I C MBY MARC) -
1- j=,/5°
O- 200 400 600 800
LENGTH (INCHES)
COMPARISON OF DEFORMED
CASING SHAPES
10, I
YARC RESULTS
0 AT=lOOeF
A AT = 200.F
~ ~ = a o o * ~
ANALYTIC RESULTS (AT=SOO*F)
b)
LENGTH (INCHES)
COMPARISON OF DEFORMED
CASING SHAPES
10,
1 15 W 6 INCH 64.5 ppf CASING
UNSUPPORTED LENGTH. U D = 100
HOLE QAP. o/O=O.SO (6.60 INCHES)
1
YARC RESULT
~ ~ = a o o * ~
ANALYTIC RESULT AT AT= S O O T
-.
LENGTH (INCHES)
F i g u r e 10. D e f o r m e d C a s i n g Shapes w i t h W a l l C o n s t r a i n t
P r e d i c t e d by MARC and T h e o r e t i c a l M o d e l s a t
a ) A T = 80°F, b ) M A R C r e s u l t s a t A T o 300°F,
a n d c ) A n a l y t i c R e s u l t s a t A T = 30OoF.
27
(MR) e x i s t e d equal t o Pe/2. The m a t h e m a t i c a l model was
s i m i l a r t o t h a t used p r i o r t o t h e w a l l c o n t a c t w i t h t h e
e x c e p t i o n o f a v a r i a b l e column l e n g t h ( 2 ) .
Figure 6 depicts t h e v a r i a b l e length (2). It i s the length
between t h e f i x e d end and t h e p o i n t o f w a l l c o n t a c t . The
l e n g t h ( 2 ) s h o r t e n s as t h e c a s i n g segment a g a i n s t t h e w a l l
l e n g t h e n s due t o i n c r e a s e d d e f o r m a t i o n . An e x p r e s s i o n f o r
was f o u n d f r o m t h e c o n d i t i o n t h a t t h e - t h e r m a l d i s p l a c e m e n t
(6(T)) e q u a l e d t h e sum o f t h e a x i a l l o a d d i s p l a c e m e n t ( s ( P ) )
and t h e beam d e f l e c t i o n d i s p l a c e m e n t ( a ( y ) ) . . U s i n g t h e same
d i s p l a c e m e n t e x p r e s s i o n s as b e f o r e ( e q u a t i o n s ( l o ) , (ll),
and
(12)) resulted in:
The t o t a l s t r e s s ( a b ) a t a maximum f i b e r i n t h e c a s i n g
e q u a l s t h e a x i a l s t r e s s ( u a ) p l u s t h e maximum b e n d i n g s t r e s s
( “b )ma x ( e q u a t i o n 6 ) where:
ua = EaATcr (7)
= M r /I
(“b)max R o
and
MR = P e / 2 = T
2E I e / = 22
The e x p r e s s i o n f o r t h e maximum s t r e s s i s t h u s :
2 2
at = EaATcr + 1 Eero/2R (19)
28
ANALYTIC MODEL OF
EULER BUCKLING WITH SUBSEQUENT
WALL CONTACT
I I
-
loo isa/8INCH s 4 . s p p f CASING
UNSUPPORTED LENGTH, L/D = 100
90 - HOLE GAP, */D
0 0.25 (5.34 INCH)
Q 80- 0 OIO (6.69 INCH)
A 0.71 (10.03 INCH)
m 1.00 0
(13.58 INCH)
0
0
- a)
&'.
i
I
i 400
-- 90 -
UNSUPPORTED LENGTH, LID =lo0
HOLE GAP, */D
0 0.26 (3.34 INCH)
- b)
cn 5 0 -
F i g u r e 11.
,-
29
g e n e r a l l y lowers t h e stress i f t h e distance t o the hole wall
(e/D) i s l e s s t h a n 0.50 and t e m p e r a t u r e c h a n g e s ( A T ) a r e w i t h i n
t h e n o r m a l 200-3OO'F (95-15O'C) range.
--
Numerical Model k
i
c
The a n a l y s i s o f c a s i n g b u c k l i n g i s d i f f i c u l t f o r a s t a t i c I
1
f i n i t e e l e m e n t code t o h a n d l e . I n addition, t h e numerical
model f o r m u l a t i o n r e q u i r e s a s l i d i n g i n t e r f a c e c a p a b i l i t y t o 1
1
simulate wall contact. The n u m e r i c a l model d e v e l o p e d used t h e i
I
t h i n - w a l l e d beam e l emen t ( E u l e r t h e o r y ) w i t h c i r c u l a r
cross-section and t h e f r i c t i o n gap e l e m e n t f r o m t h e MARC f i n i t e
element program (1979). As a c h e c k , a n o t h e r model was a l s o r u n
u s i n g a s t a n d a r d beam-column e l e m e n t w i t h an i d e n t i c a l
moment-of-inertia area r a t i o ( I / A ) . The r e s u l t i n g s t r e s s e s
were p r a c t i c a l l y i d e n t i c a l u n t i l n e a r t h e y i e l d p o i n t .
A s s u m---
ptions. The n u m e r i c a l model l i m i t a t i o n s a r e s i m i l a r
t o t h o s e o f t h e a n a l y t i c model. C o m p l i c a t i o n s due t o c a s i n g
n e s t i n g and c r o s s - s e c t i o n a l shape changes ( o v a l a t i o n ) due t o
l a t e r a l and b e n d i n g f o r c e s w e r e n o t i n c l u d e d . Casing
i n s t a b i l i t y from internal-external p r e s s u r e i n t e r a c t i o n was
neglected, F i n a l l y , o n l y 13-3/8 i n c h 54.5 p p f ( 3 4 0 mm 8 0 k g l m )
c a s i n g 100 d i a m e t e r s l o n g was e x a m i n e d . High temperature
changes were a n t i c i p a t e d n e a r t h e s u r f a c e i f w e l l shutdown
o c c u r r e d and t h u s l a r g e d i a m e t e r p i p e was t h o u g h t a p p r o p r i a t e .
The u n s u p p o r t e d l e n g t h s e l e c t e d was a r b i t r a r y . For t h i s
i n i t i a l investigation, i n e l a s t i c a n a l y s i s above t h e y i e l d p o i n t
was o m i t t e d ( 8 0 k s i ( 5 5 2 MPa) f o r N-80 c a s i n g ) .
D i s c u .-s s i o--
n. The n u m e r i c a l model b u c k l e d (became
numerically unstable) a t A T e~
q u a~l t o 58°F ( 1 4 ° C ) . This
v a l u e compares p o o r l y w i t h t h e a n a l y t i c a l l y c o m p u t e d 72°F (22'C)
c r i t i c a l t e m p e r a t u r e change AT^,). However, A T i s a s t r o n g
function o f the eccentricity i n i t i a l l y introduced i n the casing
model.
I t was n o t p o s s i b l e t o p l o t t h e e n t i r e s t r e s s p a t h i n one
run. The c a s i n g w o u l d n e v e r r e g a i n s t a b i l i t y a f t e r b u c k l i n g
30
even though t h e l o a d i n g was t e m p e r a t u r e ( s t r a i n ) c o n t r o l l e d ;
hence i t was n e c e s s a r y t o e s t a b l i s h the c a s i n g d e f o r m a t i o n a t
wall c o n t a c t and then proceed w i t h t h e c a l c u l a t i o n s . Force
e q u i l i b r i u m o c c u r r e d a t A T equal t o 7 8 ° F ( 2 6 ° C ) which i n d i c a t e d
w a l l con t a c t .
Snyder (1979) c l a i m e d thermal b u c k l i n g i n an unsupported
h o l e i s n o t s t r a i n c o n t r o l l e d . F u r t h e r m o r e , he h y p o t h e s i z e d
sudden h o r i z o n t a l movement c o u l d c a u s e c r a c k i n g o f
work-hardened, h i g h g r a d e s t e e l . A t f i r s t g l a n c e , t h e
i n s t a b i l i t y p r o b l e m w i t h MARC (1979) a p p e a r s t o s u p p o r t t h e
sudden horizontal displacement viewpoint.
However, t h e r a t e o f t e m p e r a t u r e i n c r e a s e w o u l d have t o b e
v e r y h i g h ( h i g h s t r a i n r a t e ) f o r t h e above h y p o t h e s e s t o be
t r u e . T h e a n a l y t i c s o l u t i o n (Figure 8 ) suggests l a r g e
h o r i z o n t a l movement i s n o t p o s s i b l e unless c a s i n g s t r e s s h a s
i n c r e a s e d well beyond AT^^ b e f o r e b u c k l i n g . T h e d i f f i c u l t i e s
w i t h t h e MARC model may have been d u e t o t h e a r t i f i c i a l
t e m p e r a t u r e i n c r e a s e r a t e , b u t t h e l a r g e computer time r e q u i r e d
t o r u n t h e model p r e c l u d e d t h e use o f s m a l l e r r a t e s .
I t i s worth m e n t j o n i n g t h a t i n t h e C e r r o P r i e t o geothermal
f i e l d , Baja, C a l i f o r n i a , t h e i n i t i a l t e m p e r a t u r e r i s e t o
p r o d u c t i o n t e m p e r a t u r e s is c a r e f u l l y monitored t o ensure s t r a i n
c o n t r o l . T h e p r o c e d u r e r e q u i r e s 30-60 days ( S n y d e r , 1979).
T h i s r a t e w o u l d b e impractical if many temperature c y c l e s were
required.
As i p d i c a t e d e a r l i e r , t h e s p l i t - c o s i n e b e l l approximation
( 4 ) , t h e t h e o r e t i c a l curve ( 1 6 ) , and t h e MARC d i s p l a c e m e n t
v a l u e s f p r t h e deformed c a s i n g s h a p e a t t h e time of wall
c o n t a c t w i t h a h o l e gap ( e / D ) equal t o 0.50 a r e compared i n
F i g u r e 10. F i g u r e 10b p l o t s t h e MARC deformed s h a p e s f o r
t e m p e r a t u r e changes ( A T ) o f 100, 200, and 300°F ( 3 8 , 93, and
149°C) and a l s o e q u a t i o n ( 1 6 ) a t A T = 30OoF. A t AT e q u a l t o
300"F, t h e d i f f e r e n c e i n s h a p e between e q u a t i o n ( 1 6 ) a n d MARC
i s g r e a t and w o u l d presumably get worse a t h i g h e r t e m p e r a t u r e
changes .
31
For the numerical calculations, the casing contact length
w i t h t h e w a l l was q u i t e s m a l l . A t A T = 300°F and e / D = 0.75,
MARC p r e d i c t e d a c o n t a c t l e n g t h o f 1 0 p e r c e n t o f t h e t o t a l
l e n g t h u s i n g a t o l e r a n c e o f 0.05 i n c h e s (1.27 mm). This
compares w i t h 47 p e r c e n t f r o m a n a l y t i c c a l c u l a t i o n s .
-. .
F i g u r e 1Oc shows t w o shape p r e d i c t i o n s a t A T e q u a l t o 300°F
(149°C) developed f r o m e q u a t i o n ( 4 ) and ( 1 6 ) u s i n g t h e f r e e ,
u n s u p p o r t e d l e n g t h ( R ) d e t e r m i n e d f r o m MARC r a t h e r t h a n
analytically. The r a i s e d - c o s i n e e q u a t i o n ( 4 ) c o i n c i d e d w i t h
t h e MARC d a t a when t h e n u m e r i c a l v a l u e o f R was used. Equation
( 1 6 ) p r e d i c t e d s l i g h t l y more c u r v a t u r e .
I f t h e n u m e r i c a l l y d e t e r m i n e d R i s used i n t h e e x p r e s s i o n
f o r s t r e s s ( a b ) ( e q u a t i o n 19), a v a l u e o f 64 k s i ( 4 4 1 MPa) i s
p r e d i c t e d when e/D = 0.50 and A T = 300°F ( 1 4 9 ° C ) . The maximum
s t r e s s c a l c u l a t e d n u m e r i c a l l y was 72.5 k s i ( 5 0 0 MPa)
(Figure l l b ) . Thus, t h e t h e o r e t i c a l e q u a t i o n s p r o v i d e a good
shape a n d s t r e s s v a l u e p r e d i c t i o n i f t h e l e n g t h ( R ) i s known.
I n m a k i n g c o m p a r i s o n s b e t w e e n e q u a t i o n ( 4 ) and ( 1 6 ) , r e c a l l
t h a t equation (4) d i c t a t e s ut occurs a t t h e w a l l contact w h i l e
equation (16) d i c t a t e s ut occurs a t the quarter p o i n t o f t h e
free length. The MARC model showed a t g r a d u a l l y s h i f t i n g f r o m
t h e w a l l c o n t a c t p o i n t a t A T e q u a l t o 78°F ( 2 6 ° C ) t o t h e
q u a r t e r p o i n t a t 300°F ( 1 4 9 ° C ) when e/D e q u a l s t o 0.50. The
s h i f t o f ut t o the quarter p o i n t occurred w i t h smaller
c h a n g e s i n A T as e d e c r e a s e d i n m a g n i t u d e .
Figure l l b plots at v e r s u s AT f o r MARC v a l u e s . The
analytic calculations from Figure l l a are p l o t t e d f o r
comparison. The a n a l y t i c a n d n u m e r i c a l s o l u t i o n s compare
f a v o r a b l y when t h e w a l l d i s t a n c e ( e / D ) i s 0.50. A t a h o l e gap
s i z e o f 0.25, t h e a n a l y t i c s o l u t i o n shows a d i p b e l o w t h e EaAT
stress line. T h i s i s u n r e a l i s t i c and i n d e e d t h e n u m e r i c a l
s o l u t i o n does n o t c r o s s t h e EaAT l o w e r l i m i t . The n u m e r i c a l
r e s u l t s i n d i c a t e t e m p e r a t u r e changes u p t o 310°F (154°C) c o u l d
b e t o l e r a t e d f o r e/D = 0.75.
32
Addition o f &onstant Stress
AU = ae + b
T h e M A R C a n a l y s i s and c o n s t a n t s t r e s s change a s s u m p t i o n a r e
compared i n F i g u r e l l c . Note t h a t t h e s i m p l i f i c a t i o n i s v a l i d
as l o n g as t h e c a s i n g c o n t a c t l e n g t h r e m a i n s s m a l l and t h e h o l e
gap ( e ) i s s m a l l .
----
Analysis Summary-
33
A d e s c r i p t i o n o f t h e d e f o r m e d c a s i n g as a s p l i t c o s i n e b e l l
( e q u a t i o n 4 w i t h MR = P e / 2 ) was c o n t r a s t e d w i t h t h e n u m e r i c a l
results. T h e s p l i t - c o s i n e f o r m u l a p r o v i d e d a good
a p p r o x i m a t i o n o f t h e d e f o r m e d shape. The s h a p e d e s c r i p t i o n was
e x c e l l e n t if t h e n u m e r i c a l l y d e t e r m i n e d w a l l c o n t a c t l e n g t h was
used. The e x p r e s s i o n f o r t h e maximum c a s i n g s t r e s s was
i d e n t i c a l t o t h a t derived i n the theoretical formulation. Only
the expression f o r the length differed.
34
RESULT IMPLICATIONS
T h e r m a l l y-
---- I n d u c e d E u l e r Buck1 i n g
---1-_1_
L o o k i n g a t F i g u r e 8, N-80 1 3 - 3 / 8 i n c h 54.5 p p f ( 3 4 0 mm 80
kglm) casing w i t h a y i e l d stress (U ) o f a b o u t 75 k s i
Y
( 5 1 7 MPa) a t 500°F ( 2 6 0 ° C ) * and 1 0 0 d i a m e t e r u n s u p p o r t e d l e n g t h
w o u l d s l i g h t l y e x c e e d y i e l d c o n d i t i o n s i f a 300°F ( 1 5 0 ° C )
t e m p e r a t u r e e x c u r s i o n f r o m cement c o n s t r a i n e d c o n d i t i o n s o f
100-200°F (40-95°C) occurred. These c o n d i t i o n s r o u g h l y
correspond t o t y p i c a l i n t e r m e d i a t e c a s i n g i n geothermal w e l l s
(Figure 1). The i n t r o d u c t i o n o f a s m a l l t e n s i l e s t r e s s w o u l d
e a s i l y reduce t h e s t r e s s t o below y i e l d . Consequently, simple I
E u l e r b u c k l i n g s h o u l d n o t c a u s e a s e r i o u s p r o b l e m i f AT i s l e s s
t h a n 275°F ( 1 3 5 ° C ) f o r u n s u p p o r t e d l e n g t h s ( L / D ) above 100.
Note, however, t h a t t h e r e was n o a l l o w a n c e f o r a d e s i g n
factor. Application o f either direct tension or internal
p r e s s u r e d u r i n g t h e c e m e n t i n g p r o c e s s w o u l d e s t a b l i s h an a x i a l
t e n s i l e l o a d a l t h o u g h t h e m i c r o a n n u l u s b e t w e e n t h e c a s i n g and
cement w o u l d b e e n l a r g e d u s i n g i n t e r n a l p r e s s u r e . Operators
have a v o i d e d t h e r m a l w e l l c a s i n g f a i l u r e s i n p a r t i a l l y cemented
s t e a m i n j e c t i o n w e l l s b y u s i n g N-80 o r P-110 g r a d e c a s i n g
( H o l l i d a y , 1969). T h i s tends t o c o n f i r m t h e low p r o b a b i l i t y o f
p r o b l e m s w i t h N-80 c a s i n g .
The u s e o f l a r g e r d i a m e t e r p i p e w o u l d i n c r e a s e t h e c r i t i c a l
buckling temperature b u t n o t s i g n i f i c a n t l y . This i s
* One i s s a f e i n a s s u m i n g n o s i g n i f i c a n t r e d u c t i o n i n u l i i m a t e
c a s i n g s t r e n g t h o c c u r s f o r t e m p e r a t u r e r i s e s b e l o w 660 F
( 3 5 0 ° C ) , b u t t h e y i e l d s t r e n g t h d e f i n i t e l y d e c r e a s e s w i t h an
increase i n temperature. M a n u f a c t u r e r s g e n e r - a l l y do n o t make
t e n s i l e t e s t s a t e l e v a t e d t e m p e r a t u r e s and t h u s s t a t i s t i c a l l y
r e l i a b l e information i s lacking. K a r l s s o n (1978) suggests
t h e u s e o f D I N St. 45.8. The maximum p o s s i b l e r e d u c t i o n i n
y i e l d s t r e n g t h f r o m t h i s f o r m u l a f o r t h e above c o n d i t i o n s i s
19 p e r c e n t . The a b o v e r e d u c t i o n o f 6 p e r c e n t c o r r e s p o n d s t o
t h e minimum o b t a i n e d f r o m s e v e r a l p r i v a t e t e s t s .
35
d e m o n s t r a t e d b y F i g u r e 7 w h e r e commonly u s e d c a s i n g d i a m e t e r s
p l o t on t o p o f each o t h e r . I n addition, the behavior after
b u c k l i n g m i g h t b e i m p a i r e d b e c a u s e t h e minimum u n s u p p o r t e d
l e n g t h f o r Euler b u c k l i n g t o occur would increase.
I t has been t a c i t l y assumed t h a t s t r e s s e s a b o v e y i e l d
constituted failure. This i s a reasonable f a i l u r e c r i t e r i o n
b e c a u s e p e r m a n e n t d e f o r m a t i o n c o u l d h i n d e r r e m e d i a l w o r k on t h e
well. P l a s t i c d e f o r m a t i o n was p e r m i t t e d a t P r u d h o e Bay
(Goodman, 1 9 7 8 ) w h e r e p e r m a f r o s t thaw p r o d u c e d s t r a i n
c o n t r o l l e d compressive f o r c e s , but the usually successful
c e m e n t j o b p r e c l u d e d t h e b u c k l i n g f a i l u r e mode.
The c a s i n g l o a d s a l o n g t h e w a l l c o n t a c t a r e i m p o r t a n t as
concerns c a s i n g c o l l a p s e . The t h e o r e t i c a l a r g u m e n t ( e q u a t i o n
1 6 ) d i c t a t e s an end r e a c t i o n ( V ) a t t h e w a l l s e p a r a t i o n p o i n t .
The e n d r e a c t i o n i n c r e a s e s w i t h h o l e gap s i z e . A t AT = 300°F
and e / D = 0.75, an end r e a c t i o n o f 1 1 9 0 0 l b ( 5 2 . 9 k N ) was
calculated numerically. U s i n g t h i s v a l u e as a p o i n t l o a d on a
cylinder, one c a l c u l a t e s v a l u e s b e t w e e n 51.9 and 77.2 ksi
(358-532 MPa). The mean i s s l i g h t l y b e l o w t h e 7 5 k s i ( 5 1 7 MPa)
y i e l d point. But t h e c a s i n g has d e f i n i t e l y r e a c h e d y i e l d a t
t h e quarter p o i n t ( x / R = 1/4). T h e r e f o r e , y i e l d i s more l i k e l y
t o occur a t the free-length quarter p o i n t f i r s t r a t h e r than a t
the wall contact.
A g a i n r e f e r r i n g t o F i g u r e 8, t h e importance o f b u c k l i n g
changes d r a m a t i c a l l y f o r weaker K-55 casing. The c a s i n g w o u l d
n o r m a l l y y i e l d a t A T = 295°F ( 1 4 5 ° C ) w i t h f u l l l a t e r a l s u p p o r t
assuming u = 55 k s i ( 3 8 0 MPa), b u t s i m p l e E u l e r b u c k l i n g
Y
w o u l d p r o d u c e s t r e s s e s above y i e l d w i t h o n l y a 155°F ( 7 0 ° C )
t e m p e r a t u r e change. I f a n o r m a l 230-3OO'F (95-15O'C)
temperature excursion occurred, t h e K-55 c a s i n g would y i e l d
when b u c k l i n g o c c u r r e d . L a t e r a l s u p p o r t would be a n e c e s s i t y .
( T h e c a s i n g m i g h t , y i e l d even w i t h f u l l l a t e r a l s u p p o r t . ) The
a n a l y s i s has i g n o r e d t h e s t r e n g t h e n i n g o f c a s i n g n e s t i n g w i t h
c o m p l e t e cement j o b s . This s i t u a t i o n might warrant examination.
From F i g u r e l l b i t can b e g e n e r a l l y s t a t e d t h a t w a l l c o n t a c t
a f t e r b u c k l i n g lowered c a s i n g s t r e s s e s i n comparison t o s i m p l e
36
buckling. The n u m e r i c a l r e s u l t s i n d i c a t e d 13-318 i n c h 54.5 ppf
( 3 4 0 mm 8 0 k g l m ) N-80 c a s i n g w i t h u n s u p p o r t e d l e n g t h s ( L / D )
a b o v e 100 w i t h gaps ( e / D ) b e l o w 0.75 should n o t experience
d i f f i c u l t i e s i f temperature excursions are w i t h i n t h e normal
200-300°F (95-150°C) range. These r e s u l t s a r e s u k p o r t e d b y t h e
f i e l d evidence t h a t production tubing, which i s c l o s e l y
confined, s e l d o m p e r m a n e n t l y d e f o r m s when b u c k l e d ( T e x t e r ,
1955) .
L o s t c i r c u l a t i o n zones c o u l d p o t e n t i a l l y i n v o l v e e n l a r g e d
i h o l e s e x c e e d i n g e / D > 0.75. The t r e n d o f t h e maximum s t r e s s
(ut) i n F i g u r e l l b suggest t h a t l i t t l e d e t r i m e n t would occur
I a t w a l l contact with g r e a t l y enlarged holes. The c a s i n g w o u l d
a l r e a d y b e n e a r y i e l d f o r t h e t e m p e r a t u r e change ( A T ) n e c e s s a r y
f o r t h e l a r g e h o r i z o n t a l displacements.
----
J o i n t Behavior
F o r N-80 c a s i n g , a r e l a t i v e l y h i g h a l l o w a b l e AT was p o s s i b l e
before the casing steel yielded. The w o r s t c a s e o c c u r r e d d u r i n g
w e l l s h u t - i n r e q u i r e d because o f a i r p o l l u t i o n standards. If
no e q u i p m e n t m u s t p a s s t h r o u g h t h e c a s i n g d u r i n g t h i s p e r i o d ,
the tubular material should perform s a t i s f a c t o r i l y . However,
I
A P I j o i n t s a r e n o t d e s i g n e d t o w i t h s t a n d b e n d i n g s t r e s s e s and
w i l l f r a c t u r e n e a r t h e l a s t engaged t h r e a d (Greenip, 1978).
B u t t r e s s t h r e a d c o n n e c t i o n s match t h e p i p e body t e n s i l e
s t r e n g t h and a r e c a p a b l e o f w i t h s t a n d i n g b e t w e e n 2.3 and 3.4
p e r c e n t s t r a i n ( d e p e n d i n g on w h e t h e r i n c o m p r e s s i o n o r t e n s i o n )
( W o o l e y e t al., 1977), b u t t h e y a r e s t i l l weak i n b e n d i n g .
Consequently, j o i n t b e h a v i o r under l o a d i n g c o u l d p o s s i b l y be
t h e l a r g e s t f a c t o r i n c a s i n g f a i l u r e s from b u c k l i n g . Behavior
o f shoulder-type j o i n t s under b e n d i n g s h o u l d be examined t o see
i f adequate improvements a r e o b t a i n e d . A 100 p e r c e n t j o i n t
s u c h as t h e e a s i l y a n a l y z e d , f a b r i c a t e d , and a s s e m b l e d t a p e
j o i n t d e v e l o p e d a t S a n d i a may b e u s e f u l . ( H u e r t a and B l a c k ,
1976; R e c h a r d e t a l . , 1982)
.-----
3 7,'
38
SUMMARY AND CONCLUSIONS
L i t t l e i n f o r m a t i o n i s a v a i l a b l e on g e o t h e r m a l w e l l c a s i n g
behavior or failures; t h u s e f f o r t s s h o u l d b e made t o o b t a i n
d e t a i l e d d e s c r i p t i o n o f f i e l d b e h a v i o r and t h e c r i t e r i a on
w h i c h f a i l u r e i s based. Operators have expressed concern over
c a s i n g i n s t a b i l i t y as a p o s s i b l e f a i l u r e mechanism. If a
c a s i n g s t r i n g i s p l a c e d i n a x i a l compression f r o m t h e r m a l
e l o n g a t i o n and i f t h e r e a r e s i z a b l e s e c t i o n s w h e r e n o l a t e r a l
s u p p o r t i s p r o v i d e d due t o i n a d e q u a t e cement o r w a s h o u t zones,
t h e s t r i n g can l a t e r a l l y d e f l e c t ( b u c k l e ) .
T h i s r e p o r t p r o v i d e s p r e l i m i n a r y c a l c u l a t i o n s on t h e
b u c k l i n g phenomenon. I t can g e n e r a l l y b e s t a t e d t h a t t h e r m a l l y
i n d u c e d b u c k l i n g i n N-80 c a s i n g w o u l d n o t b e s e r i o u s i f m i n o r
a d j u s t m e n t s t o i n c r e a s e c a s i n g s t a b i l i t y w e r e made s u c h as
applying a tension preload o r additional i n t e r n a l pressure
w h i l e cementing. However, t h e s i t u a t i o n i s f a r w o r s e f o r t h e
w e a k e r K-55 c a s i n g . F u l l l a t e r a l support would be a necessity.
The e f f e c t o f w a l l c o n t a c t was f o u n d t o b e b e n e f i c i a l f o r
c l o s e l y c o n f i n e d p i p e s t r i n g s and o f n o g r e a t d e t r i m e n t when
h o l e gaps w e r e l a r g e p r o v i d e d p i p e o v a l a t i o n was u n i m p o r t a n t .
T h e weakness o f a l l A m e r i c a n P e t r o l e u m I n s t i t u t e ( A P I ) screw
j o i n t s i n b e n d i n g appears t o be t h e s t r u c t u r a l l i m i t a t i o n .
The a b o v e c o n c l u s i o n s a r e b a s e d on t h e a s s u m p t i o n t h a t
s t r e s s e s above y i e l d c o n s t i t u t e d f a i l u r e . I t was a l s o assumed
t h e t h e r m a l e x p a n s i o n was s l o w enough t o p r o d u c e s t r a i n
c o n t r o l l e d l o a d s and t h a t t h e c a s i n g s t r i n g c o u l d b e c o n s i d e r e d
continuous. I n t e r n a l p r e s s u r e i n s t a b i l i t y was i g n o r e d . The
t e m p e r a t u r e v a r i a t i o n c o n s i d e r e d was b e t w e e n c e m e n t i n g
c o n d i t i o n s o f 100-2OO'F (40-95°C) and s h u t - i n conditions o f
425-450°F (220-230°C)
Another regime o f thermal b u c k l i n g w h i c h needs t o b e
i n v e s t i g a t e d i s s y m m e t r i c a l b u c k l i n g and w r i n k l i n g i n s t a b i l i t i e s
39
i n short, unsupported c a s i n g lengths. Furthermore, i t would be
b e n e f i c i a l i f l a b o r a t o r y e x p e r i m e n t s were conducted t o : 1)
o b s e r v e t h e a b r u p t n e s s and e x t e n t o f h o r i z o n t a l d i s p l a c e m e n t a t
buckling, 2) evaluate stress reduction i n the casing f o l l o w i n g
w a l l c o n t a c t , 3 ) e v a l u a t e weakening e f f e c t s o f p i p e ovalness,
and 4 ) d e t e r m i n e t h e l i k e l i h o o d o f o t h e r f a i l u r e modes.
40
REFERENCES
41
13. Kumataka, M. K., 1981, l e t t e r t o James R. K e l s e y , Sandia
N a t i o n a l L a b o r a t o r i e s , f r o m A m i n o i l USA, J u l y 28.
42
APPENDIX A
Nomencl a t u r e
I E - modulus o f e l a s t i c i t y ( M / t L )
e - gap b e t w e e n c a s i n g and d r i l l h o l e ( L )
I - moment o f i n e r t i a ( ~ 4 )
L - t o t a l unsupported l e n g t h ( L )
R - u n s u p p o r t e d l e n g t h between f i x e d end and
point o f contact with wall (L)
P, PCrr Pe - a x i a l l o a d , a x i a l l o a d when E u l e r b u c k l i n g
i n i t i a t e d , and r e a c t i o n l o a d ( M / t L )
ri, r o - i n s i d e and o u t s i d e c a s i n g r a d i u s ( L )
v, VR - shear f o r c e a p p l i e d a t w a l l c o n t a c t and
r e a c t i o n shear f o r c e ( M l t L ) .
,
Y S Ymax - c a s i n g d e f l e c t i o n and maximum c a s i n g
deflection (L)
a - l i n e a r c o e f f i c i e n t o f thermal
expansion (T-1
&l(Y), 6 d Y ) - d e f l e c t i o n d i s p l a c e m e n t s b e f o r e and a f t e r
wall contact (L)
43
u a s (Qblmax - a x i a l s t r e s s a n d maximum bending
s t r e s s (MltL)
Q w / s Qw/o - t o t a l casing s t r e s s w i t h a n d without w a l l
contact (MltL)
Qt - t o t a l c a s i n g s t r e s s (MltL)
OY
- yield stress ( M / t L )
44
APPENDIX B
Derivation o f Equations
Appendix B p r e s e n t s i n g r e a t e r d e t a i l t h e d e r i v a t i o n s o f
pertinent equations i n the text. The c o n c e p t s a r e q u i t e
simple, b u t t h e a l g e b r a can b e t e d i o u s . The c a s i n g shape
d e s c r i p t i o n and t h e e x p r e s s i o n f o r maximum s t r e s s b e f o r e w a l l
contact are derived f i r s t . The c a s i n g s h a p e a n d s t r e s s
equations a f t e r wall contact follow. For c l a r i t y , additional
e q u a t i o n s and f i g u r e s w e r e added t o t h o s e p r e s e n t e d i n t h e
text. T h e y a r e p r e f i x e d w i t h t h e l e t t e r IIB."
-- -
D i f f e r e n t i a1 E q u a t i o n
I f a s e c t i o n t h r o u g h t h e beam i s t a k e n b e f o r e p o i n t b
(Figure B-la) then the f o l l o w i n g equation results:
45
FREE BODY DIAGRAMS OF WELL CASING
HOLE WALL
F i g u r e B-1. S u p p l e m e n t a r y F r e e Body D i a g r a m s
By a s s u m i n g ( y ' ) ' i s s m a l l compared t o yi' i n t h e m a t h e m a t i c a l
expression f o r curvature, E u l e r beam t h e o r y e x p r e s s e s t h e
moment M as:
M = EIy"
2
T h i s e q u a t i o n a p p l i e s assuming: 1) (y') 2 ) Hook's
i s small,
l a w a p p l i e s , 3) E i s t h e same f o r t e n s i o n and c o m p r e s s i o n ,
4 ) a p l a n e s e c t i o n r e m a i n s p l a n e a f t e r bending, and 5 )
l o n g i t u d i n a l f i b e r l e n g t h s do n o t change. Substituting f o r M
The s o l u t i o n o f t h e d i f f e r e n t i a l e q u a t i o n i s
where
K2 = P/EI
From F i g u r e 6 a i t i s e v i d e n t t h e f i x e d - e n d b o u n d a r y c o n d i t i o n s
a t p o i n t a are:
x = o , y = o
x = 0, y ' = 0
Consequently:
- MR V
-
Y = T (1-cos KX) + (x sin KX)
47
--
Cr5tical temperature.
---a_---- Before w a l l c o n t a c t , t h e shear f o r c e
(V) i s zero. C o n s e q u e n t l y t h e c a s i n g t a k e s t h e shape o f a
raised cosine function:
*R
y = -p ( 1 - COS Kx) (4)
T h e d e f l e c t i o n and s l o p e a t p o i n t c i s a l s o s p e c i f i e d a n d
e s t a b l i s h e s two a d d i t i o n a l boundary c o n d i t i o n s :
x = L = 22, y = 0
x = L = 22,y' = o
B o t h b o u n d a r y c o n d i t i o n s e s t a b l i s h a f u r t h e r r e s t r i c t i o n on K :
K = 2~m/L, m = 0, 1, 2 ,...
E q u a t i n g t h e two e x p r e s s i o n s f o r K and l e t t i n g m = 1 r e s u l t s i n :
2 2
P = 4r E I / L
S u b s t i t u t i n g f o r t h e l o a d P and s o l v i n g f o r A T :
2
A T = 4n I
K
-----
Maximum S ---
tress. The t o t a l s t r e s s ( u t ) a f t e r t h e c a s i n g has
buckled equals (neglecting oval a t ion stresses) :
Qt-
- 0
a +
The e x p r e s s i o n o f u a i s :
48
ua = PcrIA = EabTcr = constant (7)
F o r a l o n g , s l e n d e r c a s i n g i t i s r e a s o n a b l e t o assume a b = Mc/I
w h i l e s t r e s s e s remain below y i e l d . From e q u a t i o n ( 6 - 2 ) where
v = 0:
= MR C O S K X (using 4)
(‘b)max = MRrolI
T h e e x p r e s s i o n s f o r t h e thermal and a x i a l d i s p l a c e m e n t s a r e
T h e d e f l e c t i o n d i s p l a c e m e n t i s e q u i v a l e n t t o (where ds i s
measured a l o n g t h e c a s i n g ) :
q(y) = /oL(ds-dx)
49
U s i n g a T a y l o r e x p a n s i o n o f t h e i n t e g r a n d and n e g l e c t i n g h i g h e r
order terms r e s u l t s i n :
but
-MRK
y’ = s i n Kx
hence
A s a r g u e d i n t h e r e p o r t , o n c e b u c k l i n g has o c c u r r e d , s(T) i s
e n t i r e l y absorbed by s(y); hence s ( P ) r e m a i n s c o n s t a n t .
Consequently u a remains a t t h e c r i t i c a l b u c k l i n g s t r e s s .
S u b s t i t u t i n g (6-4) i n t o (9-5) yields:
I n s e r t i n g e q u a t i o n ( 1 4 ) i n t o ( 8 ) and e v a l u a t i n g I f o r a p i p e
yields:
S u b s t i t u t i n g (9-6) and ( 7 ) i n t o ( 6 ) r e s u l t s i n :
50
DISPLACEMENT RELATIONSHIPS
a)
.-
= 6(P) + 262(Y)
b)
.
F i g u r e 6-2. Thermal, A x i a l , and Beam D e f l e c t i o n D i s p l a c e m e n t
Relationships.
51
~
.
---
After Wall € o n t a c t
-
Casingshape. A f t e r w a l l c o n t a c t o c c u r s t h e f i x e d end
b o u n d a r y c o n d i t i o n s a t p o i n t "an1 s t i l l h o l d and t h u s e q u a t i o n
(2) i s applicable. Two new b o u n d a r y c o n d i t i o n s a t t h e p o i n t o f
w a l l c o n t a c t are:
x = R , y = e
x = R, y' = 0
The f o u r t h b o u n d a r y c o n d i t i o n e s t a b l i s h e s :
where
K' = P/ER
The p l a u s i b i l i t y o f a c o n c e n t r a t e d s h e a r l o a d ( V ) as
opposed t o a d i s t r i b u t e d l o a d a t t h e w a l l c o n t a c t i s argued i n
C r a n d a l l and Dah1 ( 1 9 5 9 ) . The a r g u m e n t i s b a s e d on t h e
a s s u m p t i o n t h a t t h e beam-column i s straight a t the surface
contact. This s i t u a t i o n precludes the p o s s i b i l i t y o f a
moment Mb.
E q u a t i o n ( 3 ) e s t a b l i s h e s a r e l a t i o n s h i p b e t w e e n MR, V and
P ( o r K ) b u t s e v e r a l cases a r e e v i d e n t . F i r s t whenever s i n K R
and l - c o s K R equal zero the equation holds. However, when t h i s
c a s e i s i n s e r t e d i n t o t h e s t a t i c moment r e l a t i o n i t i s f o u n d
MR = -Mb. T h i s f a c t i s n o t c o m p a t i b l e w i t h t h e deformed
c a s i n g shape a f t e r w a l l c o n t a c t ( F i g u r e 8 b ) .
A n o t h e r p o s s i b i l i t y i s w h e r e MR and l - c o s KR equal zero.
( A f t e r wall contact, t h e shear f o r c e ( V ) i s nonzero i n
equation ( 3 ) . ) Because Mb i s assumed t o e q u a l z e r o i t i s
p o s s i b l e t o show M R = 0 a l s o .
52
The p l a u s i b i l i t y o f t h i s f a c t c a n b e seen b y e x a m i n i n g t h e
f r e e body diagram i n F i g u r e B-lc. Figure B-lc i s simply the
m i r r o r image o f F i g u r e B - l b w h i c h was u s e d t o o b t a i n e q u a t i o n
(8-2). O n l y t h e moment MR i s m i s s i n g . Another h e u r i s t i c
argument i s f o u n d b y assuming F i g u r e s B - l b and B - l c are d i v i d e d
a t t h e change i n c u r v a t u r e . A t the point o f counterflexure,
M = 0. A sum o f moments i n F i g u r e B - l c r e s u l t s i n Pe = V R .
A p p l y i n g t h i s r e l a t i o n s h i p t o t h e moment r e l a t i o n s h i p o f
equation (B-1) w h e r e M = 0 r e s u l t s i n M R = 0. Therefore, if
a s t r a i g h t section e x i s t s i n the casing a t the wall contact,
b o t h e n d moments a r e r e p l a c e d w i t h c o n c e n t r a t e d s h e a r f o r c e s
(V).
From t h e c o n d i t i o n MR = 0 a n d 1-cos K ' x = 0 i n equation
( 3 ) , t h e shape o f t h e c a s i n g b e t w e e n p o i n t s ''a" and ''b" i s :
where
K ' = 2n/R
V
Y = p ( X - z s i n 2Kx) (16)
.
i
Up u n t i l - w a l l c o n t a c t , t h e c a s i n g s h a p e was d e s c r i b e d b y
the cosine expression (4). A f t e r contact, equation (16)
r e q u i r e s an i n s t a n t a n e o u s c h a n g e i n c a s i n g shape. The
predicament r e s u l t s f r o m t h e assumption o f a s t r a i g h t s e c t i o n
a t the i n s t a n t o f contact. T h e r e i s a c t u a l l y a t r a n s i t i o n zone
w h e r e b o t h a moment and a s h e a r f o r c e e x i s t , but the
53
r
s i g n i f i c a n c e o f t h e c a s i n g moment s h o u l d g r a d u a l l y d e c r e a s e
a f t e r wall contact.*
Because o f t h e e x i s t e n c e o f a t r a n s i t i o n z o n e w h e r e b o t h a
moment and a s h e a r ( o r more r e a l i s t i c a l l y , a distributed force)
e x i s t simultaneously, a more d e t a i l e d a n a l y t i c s o l u t i o n i s
required. However, an a l t e r n a t i v e i s t o d e s c r i b e t h e c a s i n g
shape as a " s p l i t c o s i n e b e l l " i n t h e t r a n s i t i o n zone. The
split-cosine f o r m u l a t i o n i s developed i n a subsequent s e c t i o n .
V a r i a b -l e----
L e n --
g t h f-k--) . The v a r i a b l e l e n g t h ( R ) i s shown i n
Figures B-la and B-2b. I t i s t h e l e n g t h between t h e f i x e d end
and t h e p o i n t o f w a l l c o n t a c t . The l e n g t h ( a ) s h o r t e n s as t h e
c a s i n g segment a g a i n s t t h e w a l l l e n g t h e n s due t o i n c r e a s e d
deformation. An e x p r e s s i o n f o r t h e v a r i a b l e l e n g t h ( 2 )
p e r t a i n i n g t o equation (16) i s found from the c o n d i t i o n t h a t
t h e t h e r m a l d i s p l a c e m e n t ( a ( T ) ) e q u a l s t h e sum o f t h e a x i a l
l o a d d i s p l a c e m e n t ( a ( P ) ) and t w i c e t h e c a s i n g d e f l e c t i o n
(6*(y)) ( F i g u r e B-2b):
54
f
c
The e x p r e s s i o n f o r c a s i n g d e f l e c t i o n a f t e r w a l l c o n t a c t i s
g i v e n b y (B-9) b u t V = eP/R; hence:
3 e2
9(Y) = (B-11)
2
6,(y) = aL(AT - AT^^) 6/r (B-12)
E q u a t i o n s (B-10) a n d (B-12)
2
d i f f e r by t h e f a c t o r 6 1 ~ .
A r e l a t i o n s h i p f o r the v a r i a b l e length i s found by
substituting (lo), (ll),
and (B-11) i n t o (B-8) which y i e l d s :
(B-13)
-but
2 2
= 471 E I / L (8-1 5)
'cr
. S u b s t i t u t i n g t h i s e x p r e s s i o n i n t o (8-13), e v a l u a t i n g I and A,
and s o l v i n g f o r R ( A T > AT^^ 1:
R1 = 7 e 2 L / [ aATt
2
- r 2 ( r i +r: )] (B-14)
n
I t can b e shown !tl = ( 1 2 / r L ) L a t t h e i n s t a n t o f c o n t a c t r a t h e r
t h a n 1 / 2 L.
55
I n t h e above f o r m u l a t i o n , i t was assumed t h e d i s p l a c e m e n t
f r o m t h e a x i a l l o a d remained c o n s t a n t ( P = Pcr). However, a
new c r i t i c a l b u c k l i n g l o a d e x i s t s f o r t h e s h o r t c a s i n g o f
l e n g t h ( a ) w h i c h i s 4 t i m e s as g r e a t .
2
4r E 17
P = ''
4
F r i c t i o n a l o n g t h e w a l l c o u l d p r o v i d e a mechanism f o r t h i s new
t h r e s h o l d t o be reached. A l s o i f t h e c a s i n g was t o assume a
h i g h e r b u c k l i n g mode, l a r g e r a x i a l loads than the c r i t i c a l load
a s s o c i a t e d w i t h t h e f i r s t b u c k l i n g mode seemed p o s s i b l e .
Consequently, an e x p r e s s i o n f o r R was d e r i v e d w h i c h p e r m i t t e d
an i n c r e a s e i n t h e a x i a l l o a d ( P ) , A quadratic expression
results:
56
Table B-I. Comparison o f A n a l y t i c R e s u l t s
f o r 13-318 i n c h 54.5 D D f N-80 C a s i n q
w i t h an 'Unsupportede L e n g t h o f l O O D -
(ATCr = 71.7 F =: 22'C)
1.5 0.978
...250
500
..03 71 98 .828
-870 .-.825
860
.300
0411
750 .714 0944 920 .486
.978 1.215 1.044 1. 000 .519 0745
M = K' s i n K'X
but
K' = 2n/R = ( P / E I ) 1 / 2
h en ce
) = n E e r o / 2 R2
'b(max
Therefore
ut = EaATCr + rEero/2R2
58
.
M = {,sin K X
.. = Vro/KII
(Ob ) ma x
but
V = Pe/R
hence
2
= rEero/2
Therefore
u t = EaAT,, + r E e r 0 / 2 R2
(19)
59
1
1
SD 1 it-Cos in e F o r mu 1 a t ion
F i g u r e 10a d e m o n s t r a t e s t h e t w o a n a l y t i c a l e x p r e s s i o n s ( 3 )
and ( 1 6 ) do n o t a g r e e i n shape when c o n t a c t o c c u r s . There i s a
t r a n s i t i o n p e r i o d f r o m e q u a t i o n ( 3 ) and ( 1 6 ) . Rather than
r e s o r t t o a more c o m p l i c a t e d m a t h e m a t i c a l d e s c r i p t i o n o f t h e
casing during the transition, t h e c a s i n g shape was d e s c r i b e d as
a split-cosine bell. One m u s t assume t h e end moments c o n t i n u e
t o act a f t e r wall contact. Summing moments a b o u t an end o f t h e
f r e e body diagram y i e l d s :
MR = P e / 2 (B-17)
y = 7
e (1- COS Kx) (B-18)
An i d e n t i c a l e x p r e s s i o n pops o u t f r o m e q u a t i o n ( 2 ) i f V i s s e t
e q u a l t o z e r o and t h e b o u n d a r y c o n d i t i o n s a p p l i c a b l e a f t e r w a l l
con t a c t a r e a p p l i e d .
Lenqth d e s c r i p t i o n R 3 . The d e r i v a t i o n f o r t h e
description of length (a3) follows the steps outlined i n the
previous section. E q u a t i o n (B-8) describes the thermal
displacement ( s ( T ) ) . E q u a t i o n (8-13) d e s c r i b e s t h e beam
d i s p l a c e m e n t ( ~ ( y ) ) . The a x i a l d i s p l a c e m e n t t e r m c o r r e s p o n d s
t o (11) except t h a t t h e a x i a l load i s allowed t o increase
beyond Pcr. I t f o l l o w s t h a t R 3 i s r e p r e s e n t e d by:
2 P
R3 = ( n e ) /(8LoAT - m) (6-19)
2
I f the expression f o r the load P = 7 EI/R2 i s substituted i n
(6-18) and t h e r e s u l t i n g q u a d r a t i c i s s o l v e d f o r R 3 , then:
1/2
= ((ne) A'+ [ ( x ~ ) ~ A +' 256L 2 n 2 I A a A T ] )/16LAtr~T
R3
60
.
i
V a l u e s of k3 f o r v a r i o u s t e m p e r a t u r e changes ( A T ) and h o l e
gaps a r e t a b u l a t e d i n T a b l e B - I . The a g r e e m e n t b e t w e e n ( 1 7 )
a n d (B-19) i s v e r y good.
Maximum s t r e s s .
----_II
The t o t a l maximum s t r e s s ( u t ) is
e x p r e s s e d b y e q u a t i o n s (6), ( 7 ) , and ( 8 ) e x c e p t t h a t MR i s
e q u i v a l e n t t o P e / 2 (B-17). An e x p r e s s i o n i d e n t i c a l t o ( 1 9 )
results.
61-62
.
. .
Distribution:
TID-4500-R66-UC-66~ (507) Gene P o l k
NL B a r o i d
Tom A n d e r s o n 6 4 0 0 Uptown B l v d . NE, 365W
Venture Innovations A l b u q u e r q u e , NM 87110
P. 0. Box 35845
H o u s t o n , TX 77035 D e l E. P y l e
Union Geothermal D i v i s i o n
Ed Bingman U n i o n O i l Co. o f C a l i f o r n i a
- b e l l O i l Company Union O i l Center
two S h e l l P l a z a Los A n g e l e s , CA 90017
P. 0. Box 2099
H o u s t o n , TX 77001 John C. R o w l e y
Los Alamos N a t i o n a l Labs
L a r r y Diamond M a i l S t o p 570
Dyna-Drill Los Alamos, NM 87545
P. 0. B O X C-19576
I r v i n e , CA 92713 W i l l i a m D. Rumbaugh
R e s e a r c h and D e v e l o p m e n t
John E. F o n t e n o t Otis
NL P e t r o l e u m S e r v i c e s P. 0. Box 34380
P. 0. Box 60087 D a l l a s , TX 75234
H o u s t o n , TX 77205
D w i g h t Smith
Dr. M e l v i n Friedman Halliburton
P r o f e s s o r o f Geology Drawer 143 1
Cen t e r f o r Tec t ono p h y s ic s Duncan, OK 73533
and D e p t . o f G e o l o g y
Texas A&M U n i v e r s i t y Tom W a r r e n
C o l l e g e S t a t i o n , TX 77843 Amoco P r o d u c t i o n Company
Research Center
Tom T u r n e r P. 0. Box 591
P h i l l i p s P e t r o l e u m Company T u l s a , OK 74102
Geothermal O p e r a t i o n s
655 E a s t 4500 S o u t h Ed M a r t i n
S a l t L a k e C i t y , UT 84107 Superior O i i
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Jim K i n g s o l v e r P. 0. Box 51108 O C S
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Smith Tool
P. 0. B O X C-19511 B. J. L i v e s a y
I r v i n e , CA 92713 129 L i v e r p o o l
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James W. L a n g f o r d
Security Division U. S. D e p a r t m e n t o f E n e r g y ( 4 )
Dresser I n d u s t r i e s , Inc. Geothermal Hydropower
P. 0. Box 24647 Techno1 o g i e s D i v i s i o n
D a l l a s , TX 75224 F o r r e s t a l B l d g . CE324
1000 I n d e p e n d e n c e Ave. S.W.
H a r v e y E. M a l l o r y W a s h i n g t o n , D.C. 20585
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T u l s a , OK 74155 D. C l e m e n t s
R. Toms
D. A l l e n
63
W. P. Grace, DOE/AL
N u c l e a r & Geosciences D i v i s i o n
1500 W. Herrmann
1510 D. B. Hayes
1520 T. 8. Lane
1521 R. D. Krieg
1522 T. G. Priddy
1522 R. P. Rechard
1522 K. W. Schuler
1523 R. C. Reuter
1524 W. N. S u l l i v a n
1530 L. W. D a v i s o n
1540 W. C. L u t h
3141 L. J. E r i c k s o n ( 5 )
3151 W. L. G a r n e r ( 3 )
9000 G. A. F o w l e r
9700 E. H. B e c k n e r
9730 W. D. W e a r t
9740 R. K. T r a e g e r
9741 J. R. K e l s e y ( 1 0 )
9741 6. C. Caskey ( 5 )
9743 H. C. H a r d e e
9746 B. Granoff
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9770 G. E. B r a n d v o l d
8214 M. A. Pound
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