Heat Exchanger Thermal Design Hetran 11.

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File name: jk.BJT Date: 4/28/2011 Time: 11:36:58 PM

Heat Exchanger Specification Sheet

Company:

Location:

Service of Unit: Our Reference:

Item No.: Your Reference:

Date: Rev No.: Job No.:

Typ
Size 336/ 6096 mm e BEM vert Connected in 1parallel 1series

Surf/unit(eff.) 53.2 m2 Shells/unit 1 Surf/shell (eff.) 53.2 m2

PERFORMANCE OF ONE UNIT

Fluid allocation Shell Side Tube Side

Fluid name

Fluid quantity, Total kg/s 0.786 0.786

Vapor (In/Out) kg/s 0.786 0.0852 0.0385 0.786

Liquid kg/s 0.6094 0.7475

Noncondensable kg/s

Temperature (In/Out) C 343.64 105.79 68.79 276.97

Dew / Bubble point C 176.76 -241.81 70.93 68.79

Density kg/m3 28.03 803.09 619.87 59.8

Viscosity mPa*s 0.015 3.02 0.209 0.014

Molecular wt, Vap 48.87 15.19 5.2 48.76

Molecular wt, NC

Specific heat kJ/(kg*K) 3.155 3.489 2.589 3.947

Thermal conductivity W/(m*K) 0.091 0.084 0.102 0.079

Latent heat kJ/kg 735.2 327.1 95.1

Pressure bar 28.35 28.35 35.78 35.78

Velocity m/s 1.89 0.46

Pressure drop, allow./calc. bar 0.138 0.137 0.138 0.005

Fouling resist. (min) m2*K/W

Heat exchanged 640174 W MTD corrected 54.41 C

Transfer rate, Service 221.3 Dirty 234 Clean 234

Heat Exchanger Thermal Design Hetran 11.1
File name: jk.BJT Date: 4/28/2011 Time: 11:36:58 PM

CONSTRUCTION OF ONE SHELL Sketch

Shell Side Tube Side

Design/Test pressure bar 30.337 / Code 38.611 / Code

Design temperature C 382.22 315.56

Number passes per shell 1 1

Corrosion allowance mm 1.59 1.59

Connections In 76.2 / 50.8 /

Size/rating Out 50.8 / 76.2 /

m
m Intermediate / /

Tube Lengt
No. 147 OD 19.05 Tks-avg 1.65 mm h 6096 mm Pitch23.81 mm

Tube type Material CS Tube pattern 30

Shell CS ID OD mm Shell cover

Channel or bonnet CS Channel cover

Tubesheet-stationary CS Tubesheet-floating

Circular plate on
Floating head cover Impingement protection bundle

Typ
Baffle-crossing CS e single seg Cut(%d) 43 hor Spacing: c/c mm

Baffle-long Seal type Inlet 274.64 mm

Supports-tube U-bend Type

Bypass seal Tube-tubesheet joint groove/expand

Expansion joint Type

RhoV2-Inlet nozzle 1061 Bundle entrance 109 Bundle exit 5 kg/(m*s2)

Gaskets - Shell side Tube Side

Floating head

Code requirements ASME Code Sec VIII Div 1 TEMA class B

Weight/Shell 1451.7 Filled with water 1945.9 Bundle 828.8 kg

Remark
s
Heat Exchanger Thermal Design Hetran 11.1
File name: jk.BJT Date: 4/28/2011 Time: 11:36:58 PM

Thermal Details - General

Shell Side Tube Side

Gases (in/out) kg/s 0.786 0.0852 0.0385 0.786

Liquids (in/out) kg/s 0.6094 0.7475

Temperature (in/out) C 343.64 105.79 68.79 276.97

Dew point or bubble point C 176.76 -241.81 70.93 68.79

Film coefficient W/(m2*K) 610.6 466.6

Fouling resistance m2*K/W

Velocity m/s 1.89 0.46

Pressure drop (allow./calc.) bar 0.138 0.137 0.138 0.005

Total heat exchanged W 640174 Type BEM vert 1ser 1par

Overall coef. - dirty W/(m2*K) 234 Shell size 336 / 6096 mm

Effective surface area m2 53.2 Tube No-OD 147 / 19.05 mm

MTD corrected C 54.41 Baffles single seg 43 %hor

MTD correction factor 1 Tube passes 1

Thermal Details - Thermal Resistances

Clean Specified Foul Max. Foul

Area reqd. m2 50.3 50.3 53.2

Excess surface 5.72 5.72

Overall coefficient W/(m2*K) 234 234 221.3

Overall resistance m2*K/W 0.00427 0.00427 0.00452

Shell side fouling m2*K/W

Tube side fouling (at tube ID)

Distribution of overall resistance

Shell side film % 38.32 38.32 36.25

Shell side fouling %

Tube wall % 1.01 1.01 0.95

Tube side fouling %

Tube side film % 60.67 60.67 57.39

Heat Exchanger Thermal Design Hetran 11.1
File name: jk.BJT Date: 4/28/2011 Time: 11:36:58 PM

Thermal Details - Coefficients

Shell Side Tube Side

Film coefficients W/(m2*K)

As calculated by program 610.6 466.6

As specified by user in input

User specified multiplier 1 1

As used in design 610.6 466.6

Desuperheating coefficient 1083.4

Condensing coefficient 427.2

Vapor sensible coefficient 413.6

Liquid sensible coefficient

Boiling coefficient 577.2

Liquid cooling coefficient 430.5

Reynolds number 16.78 2563.51

Fin efficiency factor 1

Mean metal temperature C 182.92 151.53

Thermal Details - MTD and Flux

Mean temperature difference C Flux W/m2

Corrected MTD used in design 54.41 Actual flux 12044

LMTD Boiling fluid

MTD correction factor 1 Nucleate maximum flux 947975

Long. baffle efficiency factor Program maximum flux 94638

Calculated corrected MTD 54.41 Specified maximum flux

User specified corrected MTD Controlling maximum flux 94638

Flow direction Countercurrent

Thermal Details - Pressure Drop

Shell Side Tube Side

Press Drop bar

Allowable 0.138 0.138

Heat Exchanger Thermal Design Hetran 11.1
File name: jk.BJT Date: 4/28/2011 Time: 11:36:58 PM

Calculated, clean 0.137 0.005

Calculated, dirty 0.137 0.005

User specified bundle multiplier 1 1

Velocity and pressure drop distribution m/s %dp m/s %dp

Inlet nozzle 6.15 5.8 4.17 64.13

Entering bundle 1.97 0.92 0.3 0.03

Crossflow 1.89 81.48

Through baffle windows 0.82 9.52

Through tubes 0.46 12.15

Exiting bundle 0.64 0.1 0.46 0.59

Outlet nozzle 1.56 2.18 2.88 23.11

Thermal Details - Shell Side Flow

Shell Side Stream Analysis Flow Fraction Diametric Clearances

mm

Crossflow 48.96

Clearance: Baffle hole - tube OD 18.21 0.79

Clearance: Shell ID - baffle OD 20.12 3.18

Clearance: Shell ID - bundle OTL 12.71 9.52

Rho*V2 Analysis Rho*V2 TEMA Limit

kg/(m*s2) kg/(m*s2)

Inlet nozzle 1061 2232

Shell entrance 252 5953

Bundle entrance 109 5953

Bundle exit 5 5953

Shell exit 27 5953

Heat Exchanger Thermal Design Hetran 11.1
File name: jk.BJT Date: 4/28/2011 Time: 11:36:58 PM

Mechanical Details - Shell & Heads Nozzles

TEMA Type BEM Shell Front Head

Cylinder outside diameter mm 355.6 355.6

Cylinder inside diameter mm 336.55 336.55

Kettle outside diameter mm

Vapor belt outside diameter mm

Vapor belt length mm

Nozzles - nominal OD Shell Side Tube Side

Inlet nozzle mm 76.2 / 1 50.8 / 1

Outlet nozzle mm 50.8 / 1 76.2 / 1

Drain mm / /

Inlet dome mm

Distributor belt mm

Arrangement - total shells: 1 Connected in 1 parallel 1 series

Total price Dollar(US) 15010

Mechanical Details - Bundle

Baffle type single seg Clearance: Shell id - bundle otl 9.52

Inlet spacing mm 274.64 Clearance: Baffle hole - tube od 0.79

C-C spacing mm 82.55 Clearance: Shell id - baffle od 3.18

Outlet spacing mm 236.54 Clearance: Baffle od - bundle otl 6.35

Number of baffles 68

Supports Impingement protection Circular plate on bundle

Baffle cut 43hor Sealing strips (pairs)

Multi-segmental inner cut % Outer tube limit 327.02

Multi-segmental outer cut % Open distance at top 34.92

Baffle thickness mm 3.18 Open distance at bottom 14.49

Mechanical Details - Tubes

Tube length mm 6096 Tube o.d. mm 19.05

Heat Exchanger Thermal Design Hetran 11.1
File name: jk.BJT Date: 4/28/2011 Time: 11:36:58 PM

Number of tubes 147 Tube wall thickness mm 1.65

Tube pitch mm 23.81 Tube wall specification avg

Tube pattern Tube type

Tube passes Fin height mm

Tube pass layout Fin thickness mm

Tubesheet thickness
(est.) mm 26.99 Fin density #/m

Tube-tubesheet joint groove/expand Area ratio Ao/Ai 1.21

Pass partition lane width mm Twisted tape insert width mm

Deviation in tubes/pass % Twist ratio

Mechanical Details - Vibration Analysis

For liquids and gases Inlet Bundle Outlet U-bend

n
Vibration Indication no no no o

Tube unsupported span mm 357.19 165.1 319.09

Crossflow velocity v m/s 1.97 1.89 0.54

Critical velocity vc m/s 49.93 181.39 39.4

Crossflow/critical velocity v/vc 0.04 0.01 0.01

Vibration indicated if > 1.0

Tube natural frequency fn Hz 579.1 1734.3 712.9

Vortex shedding amplitude (limit 0.4) mm

Turbulent buffeting amplitude (limit 0.4) mm 0 0 0

Mechanical Details - Acoustic Analysis

For gases only Inlet Bundle Outlet U-bend

n
Acoustic resonance indication no no no o

Tube unsupported span l mm 357.19 165.1 319.09

Crossflow velocity v m/s 1.97 1.89 0.54

Shell acoustic frequency fa Hz 393.8 393.8

Vortex shedding frequency fs Hz 23.2 22.2

Turbulent buffeting freq. ftb Hz 30.8 29.5

Heat Exchanger Thermal Design Hetran 11.1
File name: jk.BJT Date: 4/28/2011 Time: 11:36:58 PM

Condition "a" ratio fa/fs 16.99 17.74

fa/ftb 12.81 13.37

Resonance indicated if 0.8 - 1.2

Condition "b" velocity m/s 8.74 8.74

Resonance indicated if v > "b" velocity

Condition "c" velocity m/s 33.51 33.51

Condition "c" - 73860 70771

Resonance indicated if v > "c" veloicty and

Condition "c" > 2000
Heat Exchanger Thermal Design Hetran 11.1
File name: jk.BJT Date: 4/28/2011 Time: 11:36:58 PM

Setting Plan

Tube Layout