Mete irrigation project electro mechanical input data Design input data for boreholes Well A X=786136.8654 Y=1098601.

0459 Z=730.714 Discharge=30 lit/sec Static water level=0.58m Dynamic water level=48.82 Pump position=60 Well diameter=12 Casing diameter=8'' Rising pipe Dia=4'' Length=69m Storage Reservoir Transmission pipe bore hole to storage reservoir Dia=PVC pn 10 DN100 Length=1223.54m X=784907.9711 Y=1098537.0656 Z=736.132 Pond bank height =1.75m Inlet to the chamber Z=736.132+1.75=737.882 masl

2.1 Mechanical Equipments

This part covers the design and selection of mechanical equipments and items in the wellheads and pump station compound. The data used in this design report to calculate and select appropriate mechanical equipments have been obtained from the hydraulic and geological report. hydro

Design input Data for the bore hole a Storage reservoir base elevation Well head elevation Dynamic Water level Recommended pump position Recommended design discharge Static head (up to well head) Casing diameter Borehole depth
Data of feed pipelines: = 736.132-0.25=735.882 masl = 730.714masl = 48.82 m = 60m = 30 l/s (108m3/hr) = 0.58m = 8 (200mm) = 158m

Riser pipe type GS Dia. 100mm, L = 69m 2.1.1.2. Head loss calculation a) Riser pipe and head work pipe loss ( hrp ) PVC DN 100, L=69m, Q = 30 l/s Using Hazzen Williams formula
hrp = 10.7 (Q/C)1.85 x L / (D)4.87 Where C = coefficient of Roughness for GS pipe (120)

D = Pipe diameter (0.1m)

Q = Flow Rate 0.03

m3 sec

hrp = pipe friction loss L = Riser pipe and head work pipe length = 60+9=69m hrp = 10.7 (0.03/120)1.85 x 69/ (0.1)4.87 hrp = 11.86m . b) Dynamic Head Loss of Fittings ( hrp fit ) at well head

D e s c ri p ti o n 9 0
0

S M (

V M

C K

D Formu la (

b e n d s C h e c k v a l v e G a t e v a l v e

K * v2 / 2g
3.3498

3.821656

K * v2 / 2g

3.821656

1.4144

K * v2 / 2g

3.821656

0.2978

head loss of fittings ( hrp fit )

Where

K coefficient of friction loss V velocity of water g - acceleration due to gravity

Sub total of head losses for riser and head pipe works (hrpt ) hrpt = hrp + hrp fit = 11.86+ 5.0619= 16.9 m

c) Transmission main head losses Straight pipe head loss * From the well head to the junction Material-PVC pn 10 DN 100 mm L= 1223.54m Using Hazzen Williams formula hTL1 = 10.7 (Q/C)1.85 x L / (D)4.87 Where C = coefficient of Roughness for PVC pipe (150)
m3 sec

D = Pipe diameter (0.1m) Q = Flow Rate 0.03

hTL1= pipe friction loss L = Straight pipe length hTL1 = 10.67 (0.03/120)1.85 x1223.54/ (0.1)4.87 hTL1 = 139.28 m Dynamic Head Loss of Fittings of transmission main pipe line (hTL fit )
C o ef fi ci e nt K

Desc ripti on

S M (

V M

F o r m u l a K * v
2

D (

135 &15 50be nds

3.821

1. 5

/ 2 g

2.233

head loss of fittings ( hTL fit) Sub total of head losses for transmission main (h TLT)

h TLT = hTL1 + hTL fit = 139.28+2.33 = 141.5 m Total System Head Losses ( hS ) Total System head loss consists fitting losses + pipe friction losses ht = hrpt + h TLT ht = 16.9 + 141.09 = 158.4m

2.1.1.3. Determination of total submersible pump Head

The total pumping head can be calculated from: HT = HS + hS Where HT : total head HS : static head = (736.132+1.75-730.714+60) = 67.168m ht : System head loss =158.4 m Substituting the above known values: HT = 67.168+ 158.4 m = 225.568 m Accordingly, total pump head is =230m Therefore, the pump duty Point is selected to be: Duty Point: 108 m3/hr at 230 mts head

2.1.1.4. Determination of submersible Pump power

Taking the above calculated duty point of the pump: Known & assumed values: Q = 30 l/s HT = 290mts = pump efficiency = 65%

The required pump power can be calculated from: PP = ( Q * HT ) /(102 * P) Where Q: discharge [l/s] HT: total head [mts]

P.

Overall efficiency (assumed 65%)

PP = (30* 230) / (102 * 0.65) PP = 104.072 kW

2.1.2.5. Determination of submersible motor power

By assuming 10-20 % for Electric motor overload, the pump motor will be:Pm = PP x ( 1 + 0.1) = kW Where, Pp - pump power Pm - motor power Pm = 104.072 x (1 + 0.1) = 114.479 kW. 115 kW motor is selected, in accordance with the motor rating standards

-The diesel engine capacity required to operate the submersible pump motor -Taking 0.9 motor efficiency the required power would be=115/0.9=127.77kw Considering the generator and the cable losses the engine shoud be -Rated for=127.77/0.9=141.97Kw -Taking the power factor of the generator as 0.8 =141.97/0.8=177.46 KVA -Taking derating factor of 0.94 the KVA rating of the gunset should be =177.46/0.94=188.79 KVA So a gunset with 190 KVA or the next available higher capacity generator should be selected.

Mete irrigation project electro mechanical input data Design input data for boreholes Well B X=786147 Y=1099137 Z=729.234 Discharge=30 lit/sec Artesian 8m above the ground Dynamic water level=3.9m Pump position=60 Well diameter=12'' Casing diameter=8'' Rising pipe Dia=4'' Length=69m Storage Reservoir Transmission pipe bore hole to storage reservoir Dia=PVC pn 10 DN100 Length=1352.99m X=784907.9711 Y=1098537.0656 Z=736.132 Pond bank height =1.75m Inlet to the chamber Z=736.132+1.75=737.882 masl

2.1 Mechanical Equipments

This part covers the design and selection of mechanical equipments and items in the wellheads and pump station compound. The data used in this design report to calculate and select appropriate mechanical equipments have been obtained from the hydraulic and geological report. hydro

Design input Data for the bore hole b Storage reservoir base elevation Well head elevation Dynamic Water level Recommended pump position Recommended design discharge Static head (up to well head) Casing diameter Borehole depth
Data of feed pipelines: = 736.132-0.25=735.882 masl = 729.234masl = 3.9 m = 60m = 30 l/s (108m3/hr) = 0m = 8 (200mm) = 210m

Riser pipe GS 100mm 100mm, L = 69m 2.1.1.2. Head loss calculation

A)Riser pipe and head work pipe loss ( hrp ) GS DN 100, L=69m, Q = 30 l/s

Using Hazzen Williams formula

hrp = 10.7 (Q/C)1.85 x L / (D)4.87 Where C = coefficient of Roughness for GS pipe (120)
m3 sec

D = Pipe diameter (0.1m) Q = Flow Rate 0.03

hrp = pipe friction loss

L = Riser pipe and head work pipe length = 60+9=69m hrp = 10.7 (0.03/120)1.85 x 69/ (0.1)4.87 hrp = 11.86m . b) Dynamic Head Loss of Fittings ( hrp fit ) at well head
D e s c ri p ti o n 9 0
0

S M (

V M

C K

D Formu la (

b e n d s C h e c k v a l v e G a t e v a l v e

K * v2 / 2g
3.3498

3.821656

K * v2 / 2g

3.821656

1.4144

K * v2 / 2g

3.821656

0.2978

head loss of fittings ( hrp fit )

Where

K coefficient of friction loss V velocity of water g - acceleration due to gravity

Sub total of head losses for riser and head pipe works (hrpt ) hrpt = hrp + hrp fit = 11.86+ 5.069= 16.93 m

d) Transmission main head losses Straight pipe head loss * From the well head to the junction Material-PVC pn 10 DN 100 mm L= 1352.99m Using Hazzen Williams formula hTL1 = 10.7 (Q/C)1.85 x L / (D)4.87 Where C = coefficient of Roughness for PVC pipe (150)
m3 sec

D = Pipe diameter (0.1m) Q = Flow Rate 0.03

hTL1= pipe friction loss L = Straight pipe length hTL1 = 10.67 (0.03/150)1.85 x1352.99/ (0.1)4.87 hTL1 = 154 m Dynamic Head Loss of Fittings of transmission main pipe line (hTL fit )
C o ef fi ci e nt K

Desc ripti on

S M (

V M

F o r m u l a K * v
2

D (

1350 &15 50be nds

3.821

1. 5

/ 2 g

2.233

head loss of fittings ( hTL fit)

Sub total of head losses for transmission main (h TLT) h TLT = hTL1 + hTL fit = 154+2.233 = 156.233 m Total System Head Losses ( hS ) Total System head loss consists fitting losses + pipe friction losses ht = hrpt + h TLT ht = 16.93+ 156.233 = 173.18m

2.1.1.3. Determination of total submersible pump Head

The total pumping head can be calculated from: HT = HS + hS Where HT : total head HS : static head = (736.132+1.75-729.234+60) = 68.648m ht : System head loss = 173.18 m Substituting the above known values: HT = 68.648+ 173.18 m = 241.828 m Accordingly, total pump head is =245m Therefore, the pump duty Point is selected to be: Duty Point: 108 m3/hr at 245 mts head

2.1.1.4. Determination of submersible Pump power

Taking the above calculated duty point of the pump: Known & assumed values: Q = 30 l/s HT = 190mts = pump efficiency = 65%

The required pump power can be calculated from: PP = ( Q * HT ) /102 * P

Where Q: discharge [l/s] HT: total head [mts] P. Overall efficiency (assumed 65%) PP = (30* 245) / 102 * 0.65 PP = 110.86 kW

2.1.2.5. Determination of submersible motor power

By assuming 10-20 % for Electric motor overload, the pump motor will be:Pm = PP x ( 1 + 0.1) = kW Where, Pp - pump power Pm - motor power Pm = 110.86 x (1 + 0.1) = 121.94 kW. 122 kW motor is selected, in accordance with the motor rating standards

-The diesel engine capacity required to operate the submersible pump motor -Taking 0.9 motor efficiency the required power would be=122/0.9=135.5 Kw Considering the generator and the cable losses the engine shoud be -Rated for=135.5 /0.9=150.6Kw -Taking the power factor of the generator as 0.8 =150.6/0.8=188.27 KVA -Taking derating factor of 0.94 the KVA rating of the gunset should be = 188.27 /0.94=200.28 KVA So a gunset with 201 KVA or the next available higher capacity generator should be selected.

Mete irrigation project electro mechanical input data Design input data for boreholes Well C X=786149 Y=1099719.5 Z=730 Discharge=30 lit/sec Artesian 8m above the ground Dynamic water level=3m Pump position=60 Well diameter=12'' Casing diameter=8'' Rising pipe Dia=4'' Length=69m Storage Reservoir Transmission pipe bore hole to storage reservoir Dia=PVC pn 10 DN100 Length=1682.5m X=786192 Y=1099533 Z=736.132 Pond bank height =1.75m Inlet to the chamber Z=736.132+1.75=737.882 masl

2.1 Mechanical Equipments

This part covers the design and selection of mechanical equipments and items in the wellheads and pump station compound. The data used in this design report to calculate and select appropriate mechanical equipments have been obtained from the hydraulic and geological report. hydro

Design input Data for the bore hole c Storage reservoir base elevation Well head elevation Dynamic Water level Recommended pump position Recommended design discharge Static head (up to well head) Casing diameter Borehole depth
Data of feed pipelines: = 736.132-0.25=735.882 masl = 730masl =3m = 60m = 30 l/s (108m3/hr) = 0m = 8 (200mm) = 200m

Riser pipe GS 100mm 100mm, L = 69m 2.1.1.2. Head loss calculation

A)Riser pipe and head work pipe loss ( hrp ) GS DN 100, L=69m, Q = 30 l/s

Using Hazzen Williams formula

hrp = 10.7 (Q/C)1.85 x L / (D)4.87 Where C = coefficient of Roughness for GS pipe (120)
m3 sec

D = Pipe diameter (0.1m) Q = Flow Rate 0.03

hrp = pipe friction loss

L = Riser pipe and head work pipe length = 60+9=69m hrp = 10.7 (0.03/120)1.85 x 69/ (0.1)4.87 hrp = 11.86m . c) Dynamic Head Loss of Fittings ( hrp fit ) at well head
D e s c ri p ti o n 9 0
0

S M (

V M

C K

D Formu la (

b e n d s C h e c k v a l v e G a t e v a l v e

K * v2 / 2g
3.3498

3.821656

K * v2 / 2g

3.821656

1.4144

K * v2 / 2g

3.821656

0.2978

head loss of fittings ( hrp fit )

Where

K coefficient of friction loss V velocity of water g - acceleration due to gravity

Sub total of head losses for riser and head pipe works (hrpt ) hrpt = hrp + hrp fit = 11.86+ 5.069= 16.93 m

e) Transmission main head losses Straight pipe head loss * From the well head to the junction Material-PVC pn 10 DN 100 mm L= 1682.5m Using Hazzen Williams formula hTL1 = 10.7 (Q/C)1.85 x L / (D)4.87 Where C = coefficient of Roughness for PVC pipe (150)
m3 sec

D = Pipe diameter (0.1m) Q = Flow Rate 0.03

hTL1= pipe friction loss L = Straight pipe length hTL1 = 10.67 (0.03/150)1.85 x1682.5/ (0.1)4.87 hTL1 = 191.53 m Dynamic Head Loss of Fittings of transmission main pipe line (hTL fit )
C o ef fi ci e nt K

Desc ripti on

S M (

V M

F o r m u l a K * v
2

D (

1350 &15 50be nds

3.821

1. 5

/ 2 g

2.233

head loss of fittings ( hTL fit)

Sub total of head losses for transmission main (h TLT) h TLT = hTL1 + hTL fit = 191.53+2.233 = 193.7665 m Total System Head Losses ( hS ) Total System head loss consists fitting losses + pipe friction losses ht = hrpt + h TLT ht = 16.93+ 193.7665 = 210.6971m

2.1.1.3. Determination of total submersible pump Head

The total pumping head can be calculated from: HT = HS + hS Where HT : total head HS : static head = (736.132+1.75-730+60) = 67.882m ht : System head loss = 210.6971 m Substituting the above known values: HT = 67.882+ 210.6971 m = 278.5796 m Accordingly, total pump head is =280m Therefore, the pump duty Point is selected to be: Duty Point: 108 m3/hr at280 mts head

2.1.1.4. Determination of submersible Pump power

Taking the above calculated duty point of the pump: Known & assumed values: Q = 30 l/s HT = 280mts = pump efficiency = 65%

The required pump power can be calculated from: PP = ( Q * HT ) /102 * P

Where Q: discharge [l/s] HT: total head [mts] P. Overall efficiency (assumed 65%) PP = (30* 280) / 102 * 0.65 PP = 126.697 kW

2.1.2.5. Determination of submersible motor power

By assuming 10-20 % for Electric motor overload, the pump motor will be:Pm = PP x ( 1 + 0.1) = kW Where, Pp - pump power Pm - motor power Pm = 126.697 x (1 + 0.1) = 139.36 kW. 140 kW motor is selected, in accordance with the motor rating standards

-The diesel engine capacity required to operate the submersible pump motor -Taking 0.9 motor efficiency the required power would be=140/0.9=155.5 Kw
Considering the generator and the cable losses the engine shoud be

-Rated for=155.5 /0.9=172.84Kw -Taking the power factor of the generator as 0.8 =172.84/0.8=216.04 KVA -Taking derating factor of 0.94 the KVA rating of the gunset should be =216.04 /0.94=229.84 KVA So a gunset with 230 KVA or the next available higher capacity generator should be selected.