Course File: Avn Institute of Technology Ibrahimpatnam

Avn institute of technology Ibrahimpatnam
COURSE FILE
Class Semester Branch : : : IIIB.Tech. I Semester. Mechanical Engineering. Beulah Mechanical Engineering. Asst. Professor. Machine Tools
Name of Faculty : Department Designation Subject Name : : :
Course File Contents Time Table Copy Syllabus Copy Academic Calendar Copy for Semester Lesson Plan Sheet Course Notes Previous Question Papersi) ii) Internal Unit Test Papers University External Examination Papers
Student Previous Marks Analysis Sheets

Department of Mechanical Engineering TIME TABLE Class Branch Semester Subject Staff : : : : : I Period s Days MON TUE WED THU FRI SAT L U N C H
93:00-10.00 10.00-10.50 10.50-11.40 11.40-12.30 12.30-12.50 12.50-13.40 13.40-14.30 14.30-15.20
IIIB.Tech Mechanical Engineering I Semester Machine Tools P.Beulah II III IV V VI VII
Avn institute of technology Ibrahimpatnam Syllabus

Class Semester UNITI Elementary treatement of metal cutting theory Element of cutting process Geometry of single point tool and angles chip formation and types of chips built up edge and its effects chip breakers. Mechanics of orthogonal cutting Merchants Force diagram, cutting forces cutting speeds, feed, depth of cut, tool life, coolants, machinability Tool materials. Kinematic schemes of machine tools Constructional features of speed gear box and feed gear box. UNIT II Engine lathe Principle of working, specification of lathe types of lathe work holders tool holders Box tools Taper turning thread turning for Lathes and attachments. Turret and capstan lathes collet chucks other work holders tool holding devices box and tool layout. Principal features of automatic lathes classification Single spindle and multi-spindle automatic lathes tool layout and cam design. UNIT III Shaping slotting and planning machines Principles of working Principal parts specification classification, operations performed. Kinematic scheme of the shaping slotting and planning machines, machining time calculations. UNIT IV Drilling and Boring Machines Principles of working, specifications, types, operations performed tool holding devices twist drill Boring machines Fine boring machines 9 9 9 : IIIB.Tech. : I Semester. Branch Subject : Mechanical Engineering : Machine Tools
Jig Boring machine. Deep hole drilling machine. Kinematics scheme of the drilling and boring machines UNIT V Milling machine Principles of working specifications classifications of milling machines Principal features of horizontal, vertical and universal milling machines machining operations Types geometry of milling cutters milling cutters methods of indexing Accessories to milling machines, kinematic scheme of milling cutters milling cutters methods of indexing. UNIT VI Grinding machine Fundamentals Theory of grinding classification of grinding machine cylindrical and surface grinding machine Tool and cutter grinding machine special types of grinding machines Different types of abrasives bonds specification of a grinding wheel and selection of a grinding wheel Kinematic scheme of grinding machines. UNIT VII Lapping, honing and broaching machines comparison to grinding lapping and honing. Kinematics scheme of Lapping, Honing and Broaching machines. Constructional features of speed and feed Units, machining time calculations UNIT VIII Principles of design of Jigs and fixtures and uses. Classification of Jigs & Fixtures Principles of location and clamping Types of clamping & work holding devices. Typical examples of jigs and fixtures. TEXT BOOKS: 1. Production Technology by R.K. Jain and S.C. Gupta. 2. Production Technology by H.M.T. (Hindustan Machine Tools). REFERENCES: 1. Machine Tools C.Elanchezhian and M. Vijayan / Anuradha Agencies Publishers. 2. Workshop Technology B.S.Raghu Vamshi Vol II 6 6 7 8 9

Class: III- B.Tech (M.E) ISemester Faculty: P.Beulah S.No Unit-No Contents Require d No of Classes 9 Starting & Ending dates Remarks Synopsis for: machine tools
Unit-I
Elementary treatement of metal cutting theory Engine lathe
Unit-II
Unit-III
Shaping slotting and planning machines Drilling and Boring Machines Milling machine
Unit-IV
Unit-V
Unit-VI
Grinding machine
Unit-VII
Lapping, honing and broaching machines Principles of design of Jigs and fixtures
Unit-VIII

Lesson Plan Class : III- B.Tech Subject Title: machine tools Unit Number : I Subject code: 54015 Page number:1/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof. Reference Material 2&3 1,2&3 1,2&3 1 2&3 3
Semester : ISemester Branch : MECHANICAL
Unit title: Elementary treatement of metal cutting theory S.No. Subject Topics Periods 1 2. 3 4 5 Elementary treatement of metal cutting theory Element of cutting process Geometry of single point tool and angles chip formation and types of chips built up edge and its effects chip breakers. Mechanics of orthogonal cutting Merchants Force diagram, cutting forces cutting speeds, feed, depth of cut, tool life, coolants, machinability Tool materials. Kinematic schemes of machine tools Constructional features of speed gear box and feed gear box. 2 1 2
Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta. 2. Production Technology by H.M.T. (Hindustan Machine Tools).
S.No. 2&3 1,2,3&4 1,2,3&4
Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer
S.No. 2&3 1&4 Nill

Lesson Plan Class : III- B.Tech Subject Title: machine tools Unit Number : II Subject code: 54015 Page number:2/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Constitution of Alloys S.No. Subject Topics 1. 2. 3. 4. Engine lathe Principle of working, specification of lathe types of lathe work holders tool holders Box tools Taper turning thread turning for Lathes and attachments. Turret and capstan lathes collet chucks other work holders tool holding devices box and tool layout. Principal features of automatic lathes classification Single spindle and multi-spindle automatic lathes tool layout and cam design.
Periods 2 2 2 3
Reference Material 1&2 1&2 1&3 1&3
S.No. 1&2
S.No. 1&2 3&4 Nil

Lesson Plan Class : III- B.Tech Subject Title: machine tools Unit Number : III Subject code: 54015 Page number:3/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof. Periods 3 1 2 2 2&3 3 Reference Material 2
Unit title: Equilibrium of Diagrams S.No. Subject Topics 1. 2. 3. 4 Shaping slotting and planning machines Principles of workingPrincipalparts specification performed. Kinematic scheme of the shaping slotting and planning machines, Machining time calculations. classification, operations
S.No. 1
S.No. 1 2 Nil

Lesson Plan Class : III- B.Tech Subject Title: machine tools Subject code: 54015 Page number: 4/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof. Periods 3 Reference Material 1
Semester : ISemester
Unit Number : IV Branch : MECHANICAL Unit title: Cast Irons and Steels S.No. Subject Topics 1. Drilling and Boring Machines Principles of working, specifications, types, operations performed tool holding devices twist drill Boring m/cs Fine boring m/c jig Boring m/c deep hole drilling machine. Kinematics scheme of the drilling & boring machines 2. Cast Irons and Steels: Structure and properties of White Cast iron, Malleable Cast iron, grey cast iron, Spheriodal graphite cast iron, Alloy cast irons. 3. Classification of steels, structure and properties of plain carbon steels, Low alloy steels, Hadfield manganese steels, tool and die steels.
1&2
Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta.
S.No. 1&2 2&3 S.No. 1 2 Nil
Production Technology by H.M.T. (Hindustan Machine Tools). Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer

Lesson Plan Class : III- B.Tech Subject Title: machine tools Unit Number : V Subject code: 54015 Page number: 5/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof. Periods 2 Reference Material 1&2
Unit title: Heat treatment of Alloys S.No. Subject Topics 1. Milling machine Principles of working specifications machines 2. Principal features of horizontal, vertical and universal operations 3. Types geometry of milling cutters milling cutters methods of indexing Accessories to milling machines, kinematic scheme of milling cutters milling cutters methods of indexing. Suggested references Name of the book, authors, publishers, year of publication: 1. Production Technology by R.K. Jain and S.C. Gupta. milling machines machining classifications of milling
1&2
S.No. 1,3&4 1,2,3&4
2. Production Technology by H.M.T. (Hindustan Machine Tools).
S.No. 1&2 3&4 Nil

Lesson Plan Class : III- B.Tech Subject Title: machine tools Unit Number : VI Subject code: 54015 Page number: 6/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title:Non-ferrous Metals and Alloys S.No. Subject Topics 1. Grinding machine Fundamentals Theory of grinding classification of grinding machine cylindrical and surface grinding machine Tool and cutter grinding machine special types of grinding machines Different types of abrasives bonds specification of a grinding wheel and selection of a grinding wheel Kinematic scheme of grinding machines.
Periods 2
Reference Material 2&3
2.
2&3
S.No.
1&2 1,2&3 S.No. 3 1&2 Nil

Lesson Plan Class : IIIB.Tech Subject Title: machine tools Unit Number : VII Subject code: 07A4EC05 Page number: 7/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Ceramic materials S.No. Subject Topics 1. Lapping, honing and broaching machines comparison to grinding lapping and honing. Kinematics scheme of Lapping, 2. 3. Honing and Broaching machines. Constructional features of speed and feed Units, machining time calculations
Periods 2
1 3
2&3 3
S.No.
1&2 1,2&3
S.No. 1,2&3 1&2 Nil

Lesson Plan Class : III- B.Tech Subject Title: machine tools Unit Number : VIII Subject code: 54015 Page number: 8/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Composite materials S.No. 1. 2. 3. Subject Topics Principles of design of Jigs and fixtures and uses. Classification of Jigs & Fixtures Principles of location and clamping Types of clamping & work holding devices. Typical examples of jigs and fixtures Periods 2 2 3 Reference Material 2&3 2&3 2&3
S.No.
1,2&3 1,2&3 S.No. 1,2&3 1 Nil
Avn institute of technology Ibrahimpatnam Syllabus

Class Semester : IIIB.Tech. : I Semester. Branch Subject : Mechanical Engineering : MMS
METALLURGY AND MATERIAL SCIENCE

UNIT I Structure of Metals: Bonds in Solids Metallic bond - crystallization of metals, grain and grain boundaries, effect of grain boundaries on the properties of metal / alloys determination of grain size. UNIT II Constitution of Alloys: Necessity of alloying, types of solid solutions, Hume Rotherys rules, Intermediate alloy phases, and electron compounds. UNIT III Equilibrium of Diagrams : Experimental methods of construction of equilibrium diagrams, Isomorphous alloy systems, equilibrium cooling and heating of alloys, Lever rule, coring miscibility gaps, eutectic systems, congruent melting intermediate phases, peritectic reaction. Transformations in the solid state allotropy, eutectoid, peritectoid reactions, phase rule, relationship between equilibrium diagrams and properties of alloys. Study of important binary phase diagrams of Cu-Ni-, Al-Cu, Bi-Cd, Cu-An, Cus-Sn and Fe-Fe3C. UNIT IV Cast Irons and Steels: Structure and properties of White Cast iron, Malleable Cast iron, grey cast iron, Spheriodal graphite cast iron, Alloy cast irons. Classification of steels, structure and properties of plain carbon steels, Low alloy steels, Hadfield manganese steels, tool and die steels. 10 5
8
8 UNIT V Heat treatment of Alloys: Effect of alloying elements on Fe-Fe3C system, Annealing, normalizing, Hardening, TTT diagrams, tempering, Hardenability, surface - hardening methods, Age hardening treatment, Cryogenic treatment of alloys. UNIT VI Non-ferrous Metals and Alloys: Structure and properties of copper and its alloys, Aluminium and its alloys, Titanium and its alloys. UNIT VII Ceramic materials: Crystalline ceramics, glasses, cermaets, abrasive materials, nanomaterials definition, properties and applications of the above. UNIT VIII Composite materials: Classification of composites, various methods of component anufacture of composites, particle reinforced materials, fiber reinforced materials, metal ceramic mixtures, metal matrix composites and C C composites. TEXT BOOKS: 1. Introduction to Physical Metallurgy / Sidney H. Avener. 2. Essential of Materials science and engineering/ Donald R.Askeland/Thomson. REFERENCES: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal 3. Materials Science and engineering / William and collister. 4. Elements of Material science / V. Rahghavan 5. An introduction to material science / W.g.vinas & HL Mancini 6. Material science & material / C.D.Yesudian & harris Samuel 7. Engineering Materials and Their Applications R. A Flinn and P K Trojan / Jaico Books. 10 5 6 8
8. Engineering materials and metallurgy/R.K.Rajput/ S.Chand.

Class: II - B.Tech (M.E) IBSemester Faculty: P.Beulah S.No Unit-No Contents Require d No of Classes 8 Starting & Ending dates Remarks synopsis: MMS
Unit-I
Structure of Metals
Unit-II
Constitution of Alloys
Unit-III
Equilibrium of Diagrams
10
Unit-IV
Cast Irons and Steels
Unit-V
Heat treatment of Alloys
Unit-VI
Non-ferrous Metals and Alloys Ceramic materials
Unit-VII
Unit-VIII
Composite materials
10

Lesson Plan Class : II - B.Tech Subject Title: Metallurgy and material science Unit Number : I Unit title: Structure of Metals S.No. Subject Topics 1 2. 3 4 Structure of Metals: Bonds in Solids Metallic bond crystallization of metals grain and grain boundaries Effect of grain boundaries on the properties of metal / alloys determination of grain size. 2 2&3 2 2 1,2&3 1,2&3 Subject code: 54015 Page number:1/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Semester : IBSemester Branch : MECHANICAL
Periods 2
Suggested references Name of the book, authors, publishers, year of publication: 1 Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
S.No. 2&3 1,2,3&4 1,2,3&4 S.No. 2&3 1&4 Nill

Lesson Plan Class : II - B.Tech Subject Title: Metallurgy and material science Unit Number : II Subject code: 54015 Page number:2/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Constitution of Alloys S.No. Subject Topics 1. 2. 3. 4. Constitution of Alloys: Necessity of alloying types of solid solutions Hume Rotherys rules Intermediate alloy phases electron compounds
Periods 2 1 1 1
Reference Material 1&2 1&2 1&3 1&3
Suggested references Name of the book, authors, publishers, year of publication: 1. Material Science and Metallurgy/kodgire. 2. Science of Engineering Materials / Agarwal
S.No. 1&2
S.No. 1&2 3&4 Nil

Lesson Plan Class : II - B.Tech Subject Title: Metallurgy and material science Unit Number : III Subject code: 54015 Page number:3/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Equilibrium of Diagrams S.No. Subject Topics 1. 2. 3. 4 5 Equilibrium of Diagrams : Experimental methods of construction of equilibrium diagrams, Isomorphous alloy systems, equilibrium cooling and heating of alloys, Lever rule, coring miscibility gaps, eutectic systems, congruent melting intermediate phases, peritectic reaction. Transformations in the solid state allotropy, eutectoid, peritectoid reactions, phase rule, Relationship between equilibrium diagrams and properties of alloys. Study of important binary phase diagrams of Cu-Ni-, Al-Cu, Bi-Cd, CuAn, Cus-Sn and Fe-Fe3C.
Periods 2 2
Reference Material 2
2 2 2&3 2 2
S.No. 1
S.No. 1 2 Nil

Lesson Plan Class : II - B.Tech Subject Title: Metallurgy and material science Unit Number : IV Subject code: 54015 Page number: 4/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Cast Irons and Steels S.No. Subject Topics 1. 2. 3. 4 Cast Irons and Steels: Structure and properties of White Cast iron, Malleable Cast iron, grey cast iron, Spheriodal graphite cast iron, Alloy cast irons. Classification of steels, structure and properties of plain carbon steels, Low alloy steels, Hadfield manganese steels, tool and die steels.
Periods 2 2
Reference Material 1 1&2
2 2
S.No. 1&2 2&3
S.No. 1 2 Nil

Lesson Plan Class : II - B.Tech Subject Title: Metallurgy and material science Unit Number : V Subject code: 54015 Page number: 5/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Heat treatment of Alloys S.No. Subject Topics 1. 2. 3. 4. Heat treatment of Alloys: Effect of alloying elements on Fe-Fe3C system, Annealing, normalizing, Hardening, TTT diagrams, tempering, Hardenability, surface - hardening methods, Age hardening treatment, Cryogenic treatment of alloys
Periods 2 2
Reference Material 1&2 2
2 1&2 2
S.No. 1,3&4 1,2,3&4
S.No. 1&2 3&4 Nil

Lesson Plan Class : II - B.Tech Subject Title: Metallurgy and material science Unit Number : VI Subject code: 54015 Page number: 6/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title:Non-ferrous Metals and Alloys S.No. Subject Topics 1. Non-ferrous Metals and Alloys: Structure and properties of copper and its alloys 2. Aluminium and its alloys, Titanium and its alloys.
Periods 2
2 2
2&3 3
S.No.
1&2 1,2&3 S.No. 3 1&2 Nil

Lesson Plan Class : II B.Tech Subject Title: Metallurgy and material science Unit Number : VII Subject code: 07A4EC05 Page number: 7/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Ceramic materials S.No. Subject Topics 1. Ceramic materials: Crystalline ceramics glasses,cermaets,abrasivematerials 2. nanomaterialsdefinition, properties Applications of the above.
Periods 2
1 2
2&3 3
3.
S.No.
1&2 1,2&3 S.No. 1,2&3 1&2 Nil
Lesson Plan Class : II - B.Tech Subject Title: Metallurgy and material science Unit Number : VIII
Subject code: 54015 Page number: 8/8 Name of Faculty: P.Beulah Department: Mechanical Designation: Asst Prof.
Unit title: Composite materials S.No. 1. 2. 3. 4 5 Subject Topics Composite materials: Classification of composites, various methods of component manufacture of composites, particle reinforced materials, fiber reinforced materials, metal ceramic mixtures, metal matrix composites and C C composites Periods 2 2 2 2 2 Reference Material 2&3 2&3 2&3
S.No.
1,2&3 1,2&3 S.No. 1,2&3 1 Nil

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Avn institute of technology Ibrahimpatnam

Name of Faculty : Department Designation Subject Name : : :

Avn institute of technology Ibrahimpatnam

Student Previous Marks Analysis Sheets

Avn institute of technology Ibrahimpatnam

IIIB.Tech Mechanical Engineering I Semester Machine Tools P.Beulah II III IV V VI VII

Avn institute of technology Ibrahimpatnam Syllabus

Avn institute of technology Ibrahimpatnam

Elementary treatement of metal cutting theory Engine lathe

Avn institute of technology Ibrahimpatnam

Semester : ISemester Branch : MECHANICAL

S.No. 2&3 1,2,3&4 1,2,3&4

Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer

S.No. 2&3 1&4 Nill

Avn institute of technology Ibrahimpatnam

Semester : ISemester Branch : MECHANICAL

Reference Material 1&2 1&2 1&3 1&3

Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer

S.No. 1&2 3&4 Nil

Avn institute of technology Ibrahimpatnam

Semester : ISemester Branch : MECHANICAL

Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer

Avn institute of technology Ibrahimpatnam

S.No. 1&2 2&3 S.No. 1 2 Nil

Avn institute of technology Ibrahimpatnam

Semester : ISemester Branch : MECHANICAL

S.No. 1,3&4 1,2,3&4

2. Production Technology by H.M.T. (Hindustan Machine Tools).

Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer

S.No. 1&2 3&4 Nil

Avn institute of technology Ibrahimpatnam

Semester : ISemester Branch : MECHANICAL

Reference Material 2&3

1&2 1,2&3 S.No. 3 1&2 Nil

Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer

Avn institute of technology Ibrahimpatnam

Semester : ISemester Branch : MECHANICAL

Reference Material 2&3

Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer

S.No. 1,2&3 1&2 Nil

Avn institute of technology Ibrahimpatnam

Semester : ISemester Branch : MECHANICAL

1,2&3 1,2&3 S.No. 1,2&3 1 Nil

Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer

Avn institute of technology Ibrahimpatnam Syllabus

METALLURGY AND MATERIAL SCIENCE

8. Engineering materials and metallurgy/R.K.Rajput/ S.Chand.

Avn institute of technology Ibrahimpatnam

Cast Irons and Steels

Heat treatment of Alloys

Non-ferrous Metals and Alloys Ceramic materials

Avn institute of technology Ibrahimpatnam

Semester : IBSemester Branch : MECHANICAL

Reference Material 2&3

S.No. 2&3 1,2,3&4 1,2,3&4 S.No. 2&3 1&4 Nill

Teaching aids: 4. O.H.P 5. P.P.T 6. Simulation by Computer

Avn institute of technology Ibrahimpatnam

Semester : IBSemester Branch : MECHANICAL

Reference Material 1&2 1&2 1&3 1&3

Teaching aids: 1. O.H.P 2. P.P.T 3. Simulation by Computer

S.No. 1&2 3&4 Nil

Avn institute of technology Ibrahimpatnam