160-POINT QUALITY ASSURANCE INSPECTION CHECK SHEET

This Inspection Check Sheet must be 1) completed with all items checked, 2) signed by responsible persons as indicated, and 3) retained along with repair orders and Vehicle History Report in the vehicles service history file. Failure to comply with these requirements will VOID the vehicles certification. Dealership Name: __________________________________________ Year/Make/Model: ______________________________________ Ext. Color: ________ Int. Color: __________VIN: Dealer Code: __________________ Stock Number: __________________

INSPECTION CHECK SHEET NUMBER:

ITEM # 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 Dash light dimmer works Turn signals operate correctly and self-cancel Four-way flashers work Day-night mirror operates and lens is good Outside rearview mirror operates/lens is good All mirrors have full range of adjustment Glass free of cracks, stars and large chips Window tinting clear and free of bubbles Dome/courtesy lights operate with door cycles Windows operate normally Window locks operate normally Power windows operate from master switch and all door switches Audio/cassette/CD system working normally, CD cartridge present (if equipped) Antenna is present and functions properly Clock keeps time Cigarette lighter is intact and operates Ashtrays function and are in good condition Headliner, sun visors, dash pad, upholstery, console, cup holders, trim panels, floor mats and carpets are in place and in good condition Cup holder extends completely and sturdily Doors open and close correctly Door locks, including child safety locks, work Remote entry system works properly Master key is present Theft deterrent system works properly Seats, including all position adjusters, work Headrests are present/function properly Memory seat control operates properly Defogger indicator light turns on with switch ON Rear defogger grid lines intact Trunk light and trunk trim appearance Fiber board tire cover is not broken/warped Hood and trunk latches working Inside remote release operates normally Spare tire present Minimum 5/32" tread remaining on spare Spare tire has correct air pressure No signs of damage to spare tire Jack and tools are correct, present and secured Acceptable aftermarket items checked Removal of unacceptable aftermarket items MEETS ADJUST/ STDS REPAIR ITEM # TRUNK COMPARTMENT Trunk is clean, free of debris, no stains Spare tire and storage areas are clean Spare tire is securely fastened EXTERIOR REPAIRS Body is free of all dents Body is reasonably free of dings Paint is reasonably free of scratches and chips Vehicle is free of improper paint repairs or mismatched color Glass is free of improper repairs Bumpers are free of cuts, gouges and scratches INTERIOR REPAIRS Interior leather, vinyl, plastic, carpet and fabric surfaces are free of holes, rips, tears, excessive wear or fading No evidence of previous improper repairs MEETS ADJUST/ STDS REPAIR

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MEETS ADJUST/ STDS REPAIR

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150 151 152 153 154 155 156 157 158 159 160

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Date Acquired: ________ Date Inspected: __________ R.O. Number: __________ Mileage: ____________
MECHANICAL CERTIFICATION
(See Mechanical Standards and Process Notes For Additional Details) VIN & DEALER CODE CHECK ITEM # 1 Run and print Vehicle History Report Check for outstanding SSCs Check for stored TCCS codes; clear if necessary ROAD TEST Engine cold high idle correct No abnormal engine noise at cold start Throttle does not stick shut on cold start Driveability OK during warm-up Hot driveability OK Engine reaches normal operating temperature Engine fan functions properly Brake pedal free play and travel is normal No excessive vibration during braking ABS operates on panic stop Parking brake sets and holds vehicle Inspect seat belt condition Seat belts have full range of extension and smooth operation Seat belts lock up per specification Transmission/clutch operates smoothly Automatic transmission in ECT power mode shifts properly Transmission gear ranges engage promptly while shifting when warmed up Transmission shift lock and key interlock system OK Transmission does not shift into overdrive when button is in OFF position Steering has normal feel in lock-to-lock turning Steering wheel centered in straight line driving Vehicle tracks and drives straight on level surface Tilt steering wheel adjustment works properly All wiper speeds work correctly Windshield washer operates Wiper blades are in good condition and work Wipers return to correct position when OFF Speedometer and odometer work properly Cruise control operation normal Heater operation normal No excessive drone or vibration from engine No excessive wind whistle or buzz No excessive tire vibration or steering wheel shimmy at any speed Interior free of significant squeaks or rattles Radio speakers do not rattle at high volume FRAME, STRUCTURE & UNDERBODY Frame/Unibody check Inspect body surface Inspect panel alignment and fit Inspect lower body and underbody for damage Inspect steering rack, linkage, bushings, control arms and dust boots Inspect transmission case and pan for leaks MEETS ADJUST/ STDS REPAIR ITEM # 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 Drive belts and hoses free of cracks or damage Wheel cover caps secure with no damage Inspect tires for defects, damage and inflation Minimum of 5/32" tread depth remaining across tread width All four tires must be of same brand, model, size, tread design, speed and load rating Inspect brakes, calipers, lines and hoses Brake pads/shoes must have minimum of 50% wear remaining No excessive grooving or heat checking of rotors or drums Parking brake releases completely Inspect struts/shocks for leaks and wear Check exhaust systems and hangers No damage to engine mounts No damage to drive and axle shafts No damage to CV joints/boots Inspect for fuel, oil, coolant or other fluid leaks Differential fluid level correct Check for evidence of sludge Change engine oil and filter EMISSIONS & STATE INSPECTION Perform emissions test and/or state inspection, if required UNDER HOOD Check under-hood labels and decals Inspect air filter Battery in good condition, has proper cold cranking amps and reserve capacity Battery proper size and secure Cables in good condition Battery posts free of corrosion Engine coolant at proper hot and cold levels Coolant specific gravity to -31 Fahrenheit Oil, brake, clutch, transmission, transfer case, washer and power steering fluid levels OK Under-hood fluids clear and uncontaminated A/C cooling operation normal A/C refrigerant sight glass clear FUNCTIONAL & WALKAROUND Warning lights function Fuel gauge reads correctly Battery voltage gauge reads correctly Horn works Air bag deployment/replaced air bag High and low beams OK Headlight aim is OK Taillights work Brake lights work Side marker lights work Backup lights work License plate lights work No cracked or broken lenses of exterior lights Instrument lights work Heater lights work

ADDITIONAL INSPECTION ITEMS WHERE APPLICABLE

Fade-away dome light works properly Sunroof/convertible top operates normally through full range of positions 3 Convertible top lockout function operates 4 Radio security codes cleared 5 Navigation system works properly 6 Transfer case smoothly switches from 2WD to 4WD and back from 4WD to 2WD 7 Truck bed is in good condition 8 Truck bed-liner is in good condition and secured 9 Tailgate functions properly 10 Rear bumper is in good condition and secured 1 2

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DETAILING AND APPEARANCE REPAIR CERTIFICATION

(See Detailing Standards and Process Notes for Additional Details) 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 EXTERIOR APPEARANCE Exterior is clean and free of road residue Free of water spots Paint is free of swirl marks Paint has even, high luster Paint is free of buffable scratches Free of wax residue Wheels are clean and free of brake dust Wheel wells are clean Tires are dressed, not greasy ENGINE COMPARTMENT Compartment is clean Under-hood heat insulator pad is clean Free of excessive dressing INTERIOR APPEARANCE Interior is free of debris Dash and vents are clean and properly dressed All crevices are clean Ashtrays and lighter are clean; no evidence of use Door jambs are clean Glove box and console compartments are clean Seats, carpets, floor mats and headliner are free of stains Free of odor, including heavy perfume Glass is clean and free of streaks

I certify that all mechanical items have been inspected.

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Toyota Trained Technician

Date
04-TCV-031 2005 Toyota Motor Sales, U.S.A., Inc.

Required Manager Signatures

I certify that all mechanical, detailing, and appearance repair standards have been met.

Service Manager

Date

Used Car Manager

Date

MDC# 00310-00104

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Required Technician Signature

Revised: 11/12/04 (Previous Editions May Not Be Used)

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107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

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HYBRID COMPONENTS
Use the Intelligent Tester for items 114 Hybrid Vehicle Immobilizer System Multi-Information Display Inverter Coolant Level Engine and ECT (Electronically Controlled Transmission) ABS (Anti-lock Brake System) EMPS (Electric Motor Assisted Power Steering) CCS (Cruise Control System) SRS (Supplemental Restraint System) Air Bag HV ECU (Hybrid Vehicle Electronic Control Unit) HV (Hybrid Vehicle) Battery Perform Onboard Equalizing Charge of HV Battery using Intelligent Tester 12 Fully charge 12-Volt Auxiliary Battery 13 Clean or replace Air Refiner Filter (A/C or evaporator filter) 14 Check Transaxle Park Mechanism 1 2 3 4 5 6 7 8 9 10 11

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