Documentation of Plant Control and Instrumentation

2006 Fisher-Rosemount Systems, Inc. Slide 3 - 1

Process Control Documentation of Plant

Typical Documentation
Plot Plan Physical layout of plant Process Flow Diagram Major pieces of equipment in a process area and design operating condition P&ID Shows the piping and instrumentation that will be installed Loop Sheet Details field wiring and instrumentation details.

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Process Control Documentation of Plant

Example Process Flow Diagram

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Process Control Documentation of Plant

Example P&ID

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Process Control Documentation of Plant

Example Loop Sheet

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Process Control Documentation of Plant

Example - Loop Sheet

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Process Control Documentation of Plant

Example Loop Sheet

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Process Control Documentation of Plant

Example Loop Sheet

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Process Control Documentation of Plant

Example Loop Sheet

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Process Control Documentation of Plant

ISA S5.1 Tag Number Convention

TYPICAL TAG NUMBER TIC 103 - Instrument Identification or Tag Number T 103 - Loop Identifier 103 - Loop Number TIC - Function Identification T - First-letter IC - Succeeding-Letters EXPANDED TAG NUMBER 10-PAH-5A - Tag Number 10 - Optional Prefix A - Optional Suffix Note: Hyphens are optional as separators
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ISA S5.1 IDENTIFICATION LETTERS

First-letter Measured or Initiating variable A C D F H I L P Q S T V z Temperature Vibration Position Flow Rate Hand Current Level Pressure, vacuum Quantity Totalizer Safety Switch Transmit Valve, Damper Actuator
Process Control Documentation of Plant

Succeeding- Letters Modifier Readout function Output function Control Differential Ratio High Indicate Low Modifier

Analysis

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Examples Typical Letter Combination

AIC, AI, AT, AY FRC, FIC, FC, FY, FE,FQI II, IIC, IT LIC, LI, LT, LE, PIC, PC, PCV, PI, PSH, PIT, PSL TIC,TCV, TI, TSH, TE, TY ZC, ZSH, ZSL ZT

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Process Control Documentation of Plant

ISA S5.1 Instrument Line Symbols

Instrument supply or connection to process Pneumatic Signal Electric Signal Internal System Link

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Process Control Documentation of Plant

ISA S5.1 General Instrument or Function Symbol

Discrete Instrument, field mounted

Discrete instrument, accessible to operator

Shared display, shared control

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Process Control Documentation of Plant

ISA S5.1 Valve Body, Damper Symbols

General Symbol

Rotary Valve

Globe Valve

Damper

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Process Control Documentation of Plant

ISA S5.1 Actuator Symbols

Diaphragm, springopposed

Rotary Motor

Digital

TY I/P

Valve Actuator with Electro-pneumatic converter

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ISA S5.1 Symbols for Other Devices

Restricting Orifice, With Flow Transmitter Hand Valve Inline Measurement Measurement Element
FT FT

TE

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Process Control Documentation of Plant

ISA 5.5 Process Symbols

Vessel, Jacketed Vessel, Reactor

Atmospheric Tank, Storage

Heat Exchange

Agitator

Pump
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Example Basic Neutralizer Control System

Feedforward Summer Signal Characterizer AC 1-1 RSP

FT 2-1

FC 2-1

FT 1-1 FC 1-2 Reagent Stage 1

f(x)
AT 1-1

Reagent Stage 2

*1 *1

FT 1-2 Feed

Static Mixer 20 pipe diameters

AC 2-1 Neutralizer AT 2-1

*1 - Isolation valve closes when control valve closes

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20 pipe diameters

Discharge

Process Control Documentation of Plant

Basic Column Control System

PC 3-1 FT3-3 Feed Tank Feedforward summer LC 3-1 RSP FC 3-1 PT 3-1 Reflux FC 3-3 FT 3-3 FC 3-4 FT 3-4 Steam
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LT 3-1 RSP FC 3-2 FT 3-2

Vent

Distillate Receiver

FT 3-1

Overheads Feedforward summer FT3-3 Signal Characterizer

RTD Feed Column Tray 6 TT 3-2 LC 3-2 LT 3-2

f(x)

TC 3-2 Storage Tank RSP FC 3-5 FT 3-5

Process Control Documentation of Plant

Example Batch Reactor Control System

PC 1-3 TC 1-3 FC 1-3 FT 1-3 FC 1-2 FT 1-2 FC 1-1 FT 1-1 TT 1-3 PC 1-1 Anti-Foam Coolant PT 1-1 TC 1-2 TT 1-1 TC 1-1 TT 1-2 Coolant Feed A Batch Reactor 1 LT 1-2 LC 1-2 RSP PT 1-3 Vent System Eductor

Feed B

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Discharge Process Control

Documentation of Plant

Continuous Feed and Recycle Tanks

RSP FC 1-1 FT 1-1 Makeup LC 1-1 LT 1-1

Recycle Tank Recycle RSP FC 1-3 FT 1-3 FC 1-4

Reactor 1

Feed Tank

PC 1-1

RC 1-4

FT 1-4 FC 1-2

Reactor 1

PT 1-1

FT 1-2 Reactor 2
Process Control Documentation of Plant

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