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TIMBER

BEAR

lllUSTRflTED 11ST PMTS

McCULLOCH
~ CORPORAVON
McCulloch Corporation. 1984 in U.S.A. U.S.A. Printed

215036-R3-E

321

PRO MAC 610/650

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PRO MAC 6 10/650


DESCRIPTION UNITS PER ASY. 1 1 1 1 1 1 : ; 2 1 2 1 1 1 1 : 2 1 ; 1 2 1 1 1 ; 1 1 i 2 1 1 1 1 ; 2 1 I 1 1 4 1 4) 4 2 2

ITEM NO.

PART NUMBER 213169

DESCRIPTION

UNITS PER ASY.

ITEM NO.

PART NUMBER 93261

; 3 4 : : 9 10 11 12 13 14 15 16 17 16 17 18 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 $1 42 43 44 45 46 47

64325

95671 91989B 93721 93746 92457 Z14301 64583 83223 67233 214300 214200 86958 95165 86958 86344 95166 86958 86145 215720 92354 120081 219159 95353 111038 95401 216589 215848 216758 87670 2~7730 87680 93137 214699 120002 93232 93233 93234

@ @ @ @ @ @ @

217651 91991 110565 95215 214226 120004 91938 94482 94151 94171

Nut - HEX Flange 3 CHAIN BRAKE ASY. (FIGURE 5) P1ate - Bar Protector 1 Chain Assembly Bar Assembly Screw - Brake Ann 1 Ann - 8rake ktuator 1 Channel - Brake Ann 1 Stud - Brake Nut - Hex Flange MIOx 1.25 ; Clutch Assembly . Retainer - Clutch Shoe ; . Spring - Clutch 2 . Kit - Clutch Shoe 1 Rotor - Clutch 1 6rum/Spkt. Assembly (Spur) 1 Washer - Shim 1 Drum/Spkt. Assembly (Spur) 1 . Washer - Shim 1 . Sprocket - 7T .375P 1 Drum/Spkt. Asy. - 7T .375P 1 . Washer - Shim 1 . Sprocket - 7T .375P 1 Bearing - Needle 1 Jacket - Cylinder Screw - Pan HdM4 x 16 (SEFIS)~ Starter Assembly . Kit - Starter Housing : . . Nut -1/4-20 1 Washer - Starter : : Spacer - Starter ; . . Step Bolt - Starter 1 . Drum Assembly - Starter . . Rope - Starter ; . . Bushing - Rope 1 Spring - Starter Rewind 1 ~tarter Handle Insert Handle ; Screw - Pan Hd M5x 14 Screw - Fan Housing (M5 x 40) ; Screw - Fan Housing (M5x 35) 1 Screw - Fan Housing (M5 x 30) 1 Fan Housing & Fuel Tank Asy. (Figure 6) Cover Asy. - Air Cleaner 1 . Knob - Air Cleaner Cover 1 Ring - Retaining 1 kit - Air Box 1 . Filter- Air 1 Screw - HxHdM5x56 2 Bracket Asy. - Air Cleaner Choke & Rod Kit ; Choke Carburetor 1 : Rod - Choke 1

% 50 51 52 53 54 : :: 59 60 61 62 63 64 65 66 :; 68 69 70 71 % 74 75 ;; 78 :: 81 82 83 84 85 ;! 88 89 ;; % 94 95 96 :: 99 100

91924 91995A 93458 92067A 105614 215266 110990 93252A 93253 111015 92071 92066 92065 102115 111014 92071 111027 93913 94847 94140 111027 91951 94255 110994 93771 93538A 111013 91955 214504 93459 69597 92161 120037 120039 93460 94018 94017A 91933 91934 92038 120037 93460 104810 92004 93890 92466 120002 214670

@ @ @

120002 @ 120044 @ 93668 @

Gronunet - Choke Carburetor Asys. (Fig. 2,3,4) Gasket - Carburetor Grotmnet- Carburetor Needle Clip - Oiler Button Button/Rod Assembly - Oiler O Ring Screw - Pan M5 Special Washer Strut - Handle Grommet - Strut Screw - Pan Head l/4-14x 2.5 Spacer cup - Isolator Isolator Washer - Plain screw - Pan Hd 1/4-14 x 1.75 Spacer Washer - Plain Isolator Isolator Isolator Washer - Plain Frame Handle/Boot Assembly . Pin - Roll . Spring - Trigger Trigger : screw - set Release - Trigger : Rod - Throttle Boot - Handle ioot - Control Rod Seal - Air Box Screw - iix Hd M5 X 25 (SEMS) screw - tix Hd M5x 30 (SEMS) Washer - Insulator Gasket - Air Box Insulator - Carburetor Gasket - Air Box Insulator - air Box Gasket - Insulator Screw - Hx Hd M5x 25 (SEMS) Washer - Insulator Nut - Iix 15/32-32 Shroud - Cylinder Switch - Ignition Wire Assembly - Switch Screw - Pan Hd M5x 14 Shroud - Bottom Powerhead & Oiler Asys. (Fig. Screw - Pan lid M5 x 14 Nut - Hx M5 Lock Spike

@ Used on PM 610 models with serial number prefix 12-. @llsed on all models with serial number prefix 11- except those with suffix letter A. @ Used on models with serial number prefix 11- and suffix letter A. @PM600 models with suffix letterJ will use a second Isolator, P/N94847, in place of Isolator, P/N 94140 (Item 68). @ Used on PM 650 models with suffix letter J. @ Optional equipment.

323 3

610/650

Figure 2. Carburetor Assembly

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TILLOTSON HK 19A

PART NUMBER 93739 *

ITEM NO.

DESCRIPTION

UNITS PER ASY.

ITEM NO.

PART NUMBER 94796 - -~ 94800 @

DESCRIPTION

UNITS PEI ASY,

1
23 4 5 6 i--a 9 10 11-12

Carburetor - Tillotson HK 19A (PM 610) 94797 Needle - Hi Speed + Idle Spring - Needle Adjustment -Q: 94798 @ . Screw - Idle Speed 94700 0 . Spring - Idle Speed Screw 94789 . Screw - Diaphragm Cover 94788 Cover - Diaphragm 94787 @ : Oiaphragm Gasket - Diaphragm 94793 . Screw - Pump Cover 94792 Cover - Fuel Pump Gasket - Fuel Pump @: 94794 @ . Diaphragm - Fuel Pump

2 2 1 1 3 1 1 1 1 1 1 1

1: 15 16-17 18-19 20 21-22 :: 25 26 27

. Screen - Fuel Strainer . Pin - Inlet Lever . Lever - Inlet Spring - Inlet 94802 : Needle- Inlet - Module - -@&:2Module Metering 94786 . Ring - Retaining Screen - Body Channel 94807 @ : Screw - Throttle Lever Ret. Lever - Throttle 9481; : Screw-Throttle Shutter Ret. 94810 . Shutter - Throttle 94808 Shaft Assembly - Throttle 94809 @ : Spring-Throttle Shaft Ret.

I ; 1 1 1 1 1 1 1 1 1 1 1

One of three carburetors used alternately on PM 610 Models. Identify carburetor before ordering service repair parts. Contained in Repair Kit, P/N 94813.

324 4

PRO MAC 610/630 Figure3. Carburetor Assemblies

q
[TEM 40. PART NUMBER 95763A * 95631 12; : := 1::11 12 ~ - 0 - 0 ~ DESCRIPTION UNITS PER ASY. ITEM Vo. 13 14 15 ;! 18 19 20 21 22 23 24 25 26 27-28 PART NWBER DESCRIPTION UNITS PER ASY.

Carburetor - Walbro HDB -6A (PM 610) Carburetor - Walbro HDB-7A (PM 650) . Needle - Hi Speeds Idle . ::~;g--l~gdle Adjustment

: Spring - Idle Adjustment Gok:or AsY. (HDB-7A Only) :: : - Metering Cover - Metering Diaphragm @@~ ~~~ragm AsY. - Metering -@@. Gasket - Metering Diaphragm Screw - Circuit Plate - -a: Plate Assembly - Circuit - -@@. Gasket -Circuit Plate

----

-(D@. -@@. - @@. -@@. -0.


. .

; 4 1 1 1 1 1 1

---

-@2:
12. 1

----

88.
@.

-.

-@:

Valve - Inlet Needle Spring - Metering Lever Ring - Screen Retaining % reen - Check Valve Retainer - Check Valve Valve - Check Screw - Fuel Pump Cover Cover - Fuel Pump Gasket - Fuel Pump Diaphragm - Fuel Pump Screen - Inlet % rew - Valve stop - Throttle Valve - Throttle Shaft Assembly - Throttle Spring Throttle Return

1 1 1 ; 1 1 1

I 1
2 1 1 1 1

One of three carburetors used alternately on PM 610 models. Identify carburetor before ordering se;vice repair parts. Contained in Major Repair Kit, P/N 217075. Contained in Minor Repair Kit, P/N 217077. NOTE : Items are listed for identification and disassembly sequence purposes and ONLY those items included in the Major and Mi=Repair Kits are available as service replacement parts.

3255

PRO MAC610/650

Figure 4.

Carburetor Assembly.

C-2S

ITEM Nf). 1 2 3 4 :: : 9 10 11 12 13--

PART NIJM8ER .%;~;l 214954 214953 91820 *

DESCRIPTION CaQrb:tor : . . . .

UNITS PER ASY .

ITEM NO. 14 15 16 17 18 19 20 21--22--;;::: 25--26---

PART NUMBER 91814 1 93942 I - -a. - -0. - -Q. 93951 - -a:

DESCRIPTION

UNITS PER ASY. 1 1 1 I 1 1 1 1 1 1 1 1

@ @ 0 @

:: : 93945 . 214945 - -Q: a. 0. *

AsY. (Zama C-2S) - Pump Cover Cover - Pump Kit - Pump Diaphragm Screen - Filter Screw - Adjustment S#;;g - Adjustment Screw - Throttle Adjustment Piece - Friction Screw - Diaphragm Cover Cap Diaphragm - Main Gasket - Main Disk

1 1 1 1 2 2 1 1 4 1 ; 1

. Screw Pin Lever . Pin - Atm Arm - Needle Valve Spring - Arm Valve - Needle Plug - Welsh Orifice - Main Fuel Screw - Plate Valve - Throttle Screw Lever - Throttle Adjustment Shaft Assembly - Throttle Spring - Throttle Return

One of three carburetors used alternately on PM 610 models. Identify carburetor before ordering service repair parts. Contained in Repair Kit, P/N 214959.

Items are listed for identification and disassembly seauence purposes and only those items with part numbers or items ~ontained included in the repair kit are available as service parts.
NOTE:

326

Fhure 5. CHAIN BRAKE AssenWv

PRO MAC610/650

P
e?;
,4 ..,. ITEM NO. PART NUMBER 217007 92086 216693 92216 217000 214367 93082 120019 ; : 5 6 7

.,:

DESCRIPTION

UNITS PER ASY.

ITEM PART NIJ!BER NO.

DESCRIPTION

UNITS PER ASY.

CHAIN BRAKE Assembly Snubber - Brake Housing : screw - Pivot . Washer - Special . Lever - Brake Actuator Pin - Assembly Roller : Pin - Band Anchor . screw - HxHdM5x13

1 1 ;
1

1 1 1

92134 92135 94144 94150 93081 -216317 120002 92178

. Retainer - Spring
Spring - Actuating Pivot - Latch Latch Brake Band - Brake Housing - Brake Lrew - Pan Hd M5 x 14 - Chain stOD . . . .

Figure6. Fan l-tousing &Fuel Tank Assemblies

[TEM w).

PART NUMBER

DESCRIPTION

UNITS PER ASY.

ITEM PART NO NUMBER 10 11 12 13 14 1! 14

DESCRIPTION

UNITS PER ASY.

1
7 3 4 5 6 7 8 9

1 ?16154 Housing Fan 1 Cap - Fuel (vented) 216157 1 94707 Gasket - Fuel cap 1 !23?51 Lal - Fuel Vent 97161 2 Seal - Air Box 120068 Screw - Pan hd 144x 12 (SEMS) ~ 94901 @Fuel Tank Assembly 1 94899 . Hose Assembly - Fuel 1 100440 . . Washer - 5/16
@

63932 Filter - Fuel 91994 @~o;e - Fuel 215714@) Pickup Assembly - Fuel $~Nl~j o~;~~ - Fuel Pickup - Name (PM61O) Plate - Name (PM650) 95185 95196 Plate - Name, French PM61O) PIate - Name, French PM 650) 95194

1
1

1
1

1
; 1

If saw was originally equipped with Fuel Tank Assembly, P/N 93478, order individual parts as indicated. For complete replacement of Fuel Tank Assembly order P/N 94901.

327 7

610/650 Fmure 7. Powerhead & Oiler Assemblies

328

SMUIG

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ruw~nmwau

b-

- ----ITEM IO. 43 :; 46 47 48 49 50 51 50 ?2 53 54 55 56 ;: % 61 :: 64 65 66 67 68 69 70 71 72 ;: 75 76 77 78 79 80 81

. .---.

---- -.
DESCRIPTION

PRO MAC 6 10/650


UNITS PER ASY. : 2 2 1 4 ? ; 1 1 1 2 1 ; 1 1 1 1 1 1 ; 1 2 2 1 1 1 : 1 1 1 1 1 1 1 1

ITEm NO. 1 2 3 4 : 7 8 1: 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NU4BER 120036 67177 217208 -215151 93933 105614 66687 110706 216354 217218 216992 217217 91945 94322 91944 120092 216991 91950 216052 101148 120006 100004 218583 110950 102115 91982 94362 92459 92616 92465 120037 84686A 95553 95270 102556 95266 110995 94500 216739 @ 93144 95362 95361

DESCRIPTION

UNITSA~;R . 4 4 1 1 1 1 1 3 ; ; 1 ; 1 1 1 1 1 4 4 1 1 1 1 ; : 2 1 1 1 ; 1 1 1 2 ;

PART NIBIBER

Screw - Pan Hd M4 x 25 (SEMS) Washer - Insulating pump Assembly - Pulse Oiler . Cap - Oil Pump . P1unger - Oi1 Pump O Ring : Spring - Plunger . Screw - Pan Hd 8-18 x .50 Gasket Washer : Cover - Diaphragm Diaphragm - Oiler : Valve - Oi1er Piston Assembly - Pulse : Spring - Return . S1eeve - Oi1 Pump ; :c_ - Pan Hd M3.5 x 22 Assembly - Oi1 Pump Gasket - Oi1 Pump Cap Assembly - Oi1 O Ring Screw - k lidM6.3 X 24 Washer - P1ain Tank Assembly - Oi1 Nut - Lock : Washer - Plain Nut - Bar Adjustment : screw - Bar Adjustment . Bolt - Bar Hose - Oil Pickup Pickup - Oil Screw - Hx M5 X 25 (SEMS) Wire Assembly Ignition Assembly-Electronic . Mire Assembly - Spark PIug . . Connector - Spark Plug Boot - Spark Plug &omnet - Spark Plug Wire iut - Hx Flange M1O Flywheel/Pawl Assembly Spring - Starter Pawl : Screw - Starter,Pawl . Pawl - Starter

Washer - Spring 213253 93144 @ ;pring - Starter Pawl 93145 @ Pawl - Starter 93146 @ Pin - Starter Pawl Key - Woodruff 100106 62106 Screw - Wsh Hd 12-24 X 1-3/4 Uasher - Sealing 111025 94304 Cyl/CCase Assembly (PM 610) Nipple - Oil Line 92096 ~yl/CCase Assembly (PM 610) 94536 Nipple - Oil Line 92096 bin - Piston 87710 Piston Assembly 94130 111021 Bearing - Needle : Ring Set - Piston 94132 Rod Assembly Connecting 85352 Screw - Connecting Rod 61627A 63225 Iioller- Needle (Set of 20) 110260 Seal - Oil .6251D x .875 Bearing - Needle 104357 67906 hal - Oil 67905 Bearing Ball 63464 Ring - Snap 217041 Crankshaft Screw - tix Hd 10-24 X 1/2 102762@ 95439 @ Deflector Assembly - Exhaust 120038 Screw -Pan M4x8 216627 @ sC1eW - Pan 6-32 x .25 Tap 93482 @ Cover - Muffler Chamber 93605 @ Screen - Muffler 93897 @ Screw - Muffler -216254 @ Chamber Assembly - Muffler 93604 @ Outlet - Muffler 93481 @ Plate - Deflector 214205@@Screen - Muffler 92458 Screw - Muffler 93603 Body/Cover Assembly -Muffler Gasket - Muffler 84007 93017 @ Spark Plug - CH - ROJ6H 214304 @ 214765 @ Valve - DSP Washer - Valve

If saw was orignially equipped with Flywheel/Pawl Assembly, P/N 94183, order service replacement parts as indicated. For complete Flywheel/Pawl Assembly, order P/N 216739. Used on PM 610 models with suffix letters C, F, G, L, N, R and U. Also, PM 650 models with suffix letter f). Used on PM 610 and PM 650 models with suffix letters A, B, E, H and J. Ilsedon PM 610 models with suffix letter K. Used on PM 610 models with suffix letters A, c, F, G, H, J, K, L, N; R, and U. Also, PM650 models with suffix letters A, D, H and J. Used on PM 610 and PM 650 models with suffix letters B and E. Used on PM 650 models only. 329 9

@ @

PRO MAC 610/650


PART NUMBER 215432 63137 94415 110761 501334 84223 501222 95218

Tools & Accessories.


DESCRIPTION Pressure Test Tool Adaptor - Exhaust Adaptor - Intake P1Ug - D.S.P. Ignition Tester Kit - Piston Tools Piston Stop Tool Air Filter - Felt PART NUMBER 94962 214195 214194 85702 85703 DESCRIPTION Scrench Gun - Lube (Disposable) Gun - Lube (Deluxe) Lubricant - Custom, 6 oz. Can Lubricant - Custom, 6 oz. Cans, 1 6-pak PART NUMBER 95159 69794 110083 94121 214203 94367 92896 214208 DESCRIPTION Allen Wrench - 5mm Locquic R.T.V. Sealant Kit - Carrying Case, 20 . Scabbard, 20 Kit - Carrying Case, 16 . Scabbard, 16 Kit - Spike

BAR and CHAIN COMBINATIONS


PART NIJIBER 214237 94074 89502 218061 N 89974N 88167N 217025 21B062N 214238 93778 89503 89978N 89979N DESCRIPTION Bar Bar Bar Chain Chain Chain Bar Chain Bar Bar Bar Chain Chain 16 Sprocket Tip 16 Speed Mac 16 WC 10 - 16 PMR370G - 16 SPR 370G - 16 PM 370G 18 Sprocket Tip - 18 PMR 370G 20 Sprocket Tip 20 Speed Mac 20 Mac 10 20 SPR 370G - 20 SPR 370G PART NUMBER 88173N 86846 89504 88175N 89981N 93551N 89982N 86847 89505 89984N 93552N 899B5N DESCRIPTION Chain 8ar 8ar Chain Chain Chain Chain Bar Bar Chain Chain Chain - 20 PM 370G 24 Speed Mac 24 Mac 10 - 24 PM 370G - 24 SPR 370G - 24 PM 370G - 24 SPR 370G 28 Speed Mac 28Mac 10 - 28 SPR 370G -28 PM 370G - 28 SPR 370G

Service Specifications
SPARKPLUG GAP. . LA141NATIONGO . . TIMING . . . . . . CLUTCH ENGAGEMENT IDLE SPEED . . . . FUEL TYPE. . . . FUEL/OIL MIXTURE: . . . . . . . . . SPEED . . . . . . . . . : . . . . : . . . . . . . . . . . : . . . . . . . . . . . ~ . . . . . . . . . . . : . . . . . . . . . . . ~ . . . . . . . . . . . : . . . . . . .025inch (.63asn) . . .011 to .015 inch (.28 to .38111n) ..26 BTDC . . 2800 to 3000 RPM .. 1800t02000RPM . . Regular Grade Leaded . . 40:1 w/McCulloch Oil 20:1 SAE Two Cycle ~ : 17.3 ounces (51OCC) . . 60CC (3.7 cu. in.) . . 4.71mnx 35mn (1.9 in. xl.5 in.) . . 14.7 pounds (6.65kg) . . 14.8 pounds (6.70kg)

FUEL TANK CAPACITY: DISPLACEMENT. . . . BORE and STROKE . . WEIGHT: PM610 . . . PM650 . . .

Torque Values
CONNECTING ROO SCREWS . . . . . . . . 65% 70 pound x inches (7.3to 7.9 N.m) CLUTCH NUT. . . . . . . . . . . . . . 160 tO 170 pound x inches (18.1 to 19.2 N.m. ) FLYWHEEL NUT. . . . . . . . . . . . . 265 to 325 pound x inches (29.9 to 36.7 N.m.) 330

10

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