Professional Documents
Culture Documents
Contents 1 2 2.1 2.1.1 2.1.2 2.2 3 3.1 3.1.1 3.1.2 3.2 3.2.1 3.2.2 3.3 3.3.1 3.3.2 3.4 3.4.1 3.4.2 4 4.1 4.1.1 4.1.2 4.2. 4.2.1 4.2.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 SIPAC-S cable connector dimensions SU, 1 SU height 55 and 1 SU height 77 Standard cable (balanced), special coax cable up to 2 Mbit/s for SU Balanced cable Cable preparation Securing cable Special coax cable (7 single cables), installation in China Standard-/special coax cable up to 34 Mbit/s for SU Standard coax cable (max. 4 single cables) Cable preparation Securing cable Standard coax cable for SU (7 single cables) Cable preparation Securing cable Special coax cable (max. 4 single cables) Cable preparation Securing cable Special coax cable (7 single cables) Cable preparation Securing cable Standard/special coax cable up to 155 Mbit/s for SU and 1 SU Standard coax cable for SU Cable preparation Securing cable Special coax cable for SU, installation in China Cable preparation Securing cable Standard coax cable for 1 SU, height 77, (max. 4 single cables) Cable preparation Securing cable Assembly sequence contact block Assembly sequence with max. 4 single cables and PCB Fitting contacts to balanced cable and coax cable, assembly, tools Contact fitting tool for SU and 1 SU cable connector Cutting tool for coax cable Formerly used contact fitting tools Setting conductor/wire diameter Preparation coax cable IDC fitting contact pins Assembly of contact lamellae container, screening housing Disassembly of screening housing, removal tool for cable connector Assembly of dummy/linking plug Page 2 2 3 3 3 3 4 5 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 9 10 10 10 11 11 11 12 13 14 14 14 15 16 16 17 18 19 20
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
1+ 20Sh.
1/2 SU
4
Height 55 1
Coding gray
9
1 SU 1
Coding gray
Contacts
e a
e a
IDC 20 Contacts
IDC 45 Contacts
65,4
55
61,8 55
1)
1)
0 18,5 11,5 8
e a 24
0 18,5 2
Coding gray
Height 77 1 SU
Contacts 35 Press-in
82,8 77
1)
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
2+ 20Sh.
2 Standard cable (balanced); Standard-/ Special coax cable up to 2 Mbit/s for 1/2 SU
2.1 Standard cable (balanced)
Shielding braid
V42255-Z1001-A2 (S-09YS(St)CY 14x2x0.4/1.0) or V42255-Z1001-A4 (S-09YS(St)CY 4x2x0.6/1.2) or V42255-Z1001-A5 (S-09YS(St)CY 8x2x0.6/1.2) or Plug kit no. C50228-Z100-B102 for SU 2.1.1 Preparing Cable Strip back cable sheath. Shorten shielding braid. Remove filler and foil. If shielding wire is not applied to contact, cut off. 2.1.2 Securing cable Feed prepared cable through nut, sleeve and cable clamp. Fold back shielding braid over sleeve. Push cable clamp up to 0.5 +0.5 over Shielding braid and sleeve. Using hand pliersV23599-M1015-C1, apply pressure to pressure zone of cable clamp. Pressure exerted manually approx. 30 Nm.
Cable clamp
Cable
Shielding braid
Collar
3 +1
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
3+ 20Sh.
2.2 Special coax cable for 2 Mbit/s, SU, 7 single cables for installation in China Cable data as per sample shown: (Local ident. no. SYV-75-2-1, grey/beige) 75 Ohm; internal conductor diameter 0.34 mm; insulator diameter 1.9 mm; 1 braided screen; Outer cover diameter 3.2 +/- 0.2 mm; Color black Plug kit no. C50228-Z100-B402 for SU 2.2.1 Preparing cable Slide nut, collar and cable clamp on to each of the 7 cables in this order (approx. 200 mm). Strip back 66 mm of sheath from each cable. Shorten screen braid to 12 mm, untwine it and fold it outwards by about 45 degrees. Shorten dielectric by 24 mm. Slide 40 mm of Fa. Raychem heat-shrink tubing, ordering no. KYNAR 1/16-X, 5 mm over the dielectric and heat-shrink it over its entire length. Fit all contacts as described in point 5.6, also fitting can be done with former tool point 5.3, sheet 15. Push collar 57 mm forwards under the screening braid - note position! Push all 7 untwined screening braids back over the collar. 2.2.2 Securing cable Push cable clamp over the screening braid and align it so that it is at 90 degrees to the key face of the collar. Note position relative to contact a when doing this! Before crimping check dimension 57 mm. Using hand pliers V23599-M1015-C1 press together the crimp zone of the cable clamp. Pressure exerted by hand approx. 30 Nm. Cut of shielding braid at the edge of the collar. Install connector holder and screening housing as described in point. 5.7
Nut
Collar
Cable clamp
Coax cable
66
12
Screening braid
24
Dielectric
a e
57
Key face
30 Nm Cable clamp
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
4+ 20Sh.
Coax cable
min. 80
Fold back shielding braid over cable sheath. Press down shielding braid (max. 4,2 mm)
and cut to length, if necessary remove foil and filler.
20
Max 4 cables
0...2
Nut
4-section star
( ) Reference dimension
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
5+ 20Sh.
3.2 Standard coax cable up to 34 Mbit/s for SU (7 individual cables) Cable ordering No. V42251-Z61-C5 02Y(St)CY 0,45/2,0 Plug kit no. C50228-Z100-B102 for SU
min. 70
Screening braid
Strip back cable sheath . Feed 7 cables through nut and sleeve, untwine screening braid and fold back over sleeve.
Nut
Collar 80 10 Wire
If requested in manufacturing document, strip back stranded wire V45571-B110-H (AWG 24). Lay parallel to screening braid between sleeve and cable clamp.
3.2.2 Securing cable Fit cable clamp over sleeve. Use hand pliers V23599-M1015-C1 to apply pressure to crimping zone of cable clamp. Pressure exerted by hand approx. 30 Nm. Note position of cable clamp to key face. Cut of shielding braid at edge of sleeve.
Screening braid
Cable clamp
30 Nm
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
6+ 20Sh.
3.3 Special coax cable up to 34 Mbit/s for SU, max. 4 cables, for installation in China Cable data as per sample shown: 75 Ohm; internal conductor diameter 0,34 mm; insulator diameter 1,9 mm; 1 braided screen; Outer cover diameter 3.2 +/- 0.2 mm; colour: black Plug kit No.C50228-Z100-B406 for SU 3.3.1 Preparing cable
Coax cable
> 80 -
Fold back shielding braid over cable sheath. Press down shielding braid and cut to length. Insert cable (max. 4) through nut and 4-section
star. For 2 cables, arrange cables to be diagonally opposite.
20
Max 4 cables
Nut
4-section star
Cable clamp 5 40
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
7+ 20Sh.
3.4 Special coax cable up to 34 Mbit/s for SU, 7 single cables, for installation in China Cable data as per sample shown: 75 Ohm; internal conductor diameter 0.34 mm; insulator diameter 1.9 mm; 1braided screen; Outer cover diameter 3.2 +/- 0.2 mm; Colour: black Plug kit no. C50228-Z100-B402 for SU 3.4.1 Preparing cable Slide nut, collar and cable clamp on to each of the 7 cables in this order (approx. 200 mm). Strip back 66 mm of sheath from each cable. Shorten screen braid to 12 mm, untwine it and fold it outwards by about 45 degrees. Shorten dielectric by 24 mm. Slide 40 mm of Raychem heat-shrink tubing, ordering no. KYNAR 1/16-X, 5 mm over the dielectric and heat-shrink it over its entire length. Fit all contacts as described in point 5.6, also fitting can be done with former tool point 5.3, sheet 15. Push collar 57 mm forwards under the screening braid - note position ! Push all 7 untwined screening braids back over the collar. 3.4.2 Securing cable Push cable clamp over the screening braid and align it so that it is at 90 degrees to the key face of the collar. Note position relative to contact a when doing this! Before crimping check dimension 57 mm. Using hand pliers V23599-M1015-C1 press together the crimp zone of the cable clamp. Pressure exerted by hand approx. 30 Nm. Cut of shielding braid at the edge of the collar. Install connector holder and screening housing as described in point. 5.7
Nut
Collar
Cable clamp
Coax cable
66
12
Screening braid
24
Dielectric
Cable clamp
Contact lamellae a
1 4
a e
57
Key face
30 Nm Cable clamp
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
8+ 20Sh.
Coax cable
min. 80
Screening braid
(O 4,2)
Fold shielding braid back over cable cover and then fold it forwards again. Press down shielding braid.
Insert cable (max, 4) through nut and 4-section star. Where there are 2 cables, arrange them so as to be diagonally opposite each other.
Nut
0,5
+0,5
4.1.2 Securing cable Using hand pliers V23599-M1015-C1, fix cable clamp, cable and 4-section star. Press together crimping zone of cable clamp. Pressure exerted by hand approx. 30 Nm.
Cable clamp
28 -1
11,5
Solder wire H50402-A509-A36, approx. 60 mm YV1x0.5/0.9 (ye/bl) to tinned shielding braid. If necessary remove foil and filler. Keep to soldering temperature and time to a minimum.
30 Nm
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
9+ 20Sh.
4.2 Special coax cable for 155 Mbit/s, 1/2 SU, for installation in China
Cable data as shown in sample: (Local ident. no. SYV-75-2-2, black) 75 Ohm; Inner conductor dia. 0.34 mm; insulation dia. 1.9 mm; 2 Screening braid; outer cover 4.2 +/- 0.2 mm Plug kit no. C50228-Z100-B406 fr 1/2 SU
4.2.1 Preparing cable Nut
> 80 -
4-section star
Coax cable
2 screening braids
- Push back external screening braid - Push wire end collar DIN 46228-A4-9 between the two screens up to cable collar. - Cut off external screening braid flush with rivet
4.2.2 Securing cable
0.5
"
+0.5
to fix cable clamp, cableand 4section star. Press together crimp zone of the cable clamp. Manual pressure exerted approx. 30 Nm.
- Solder wire H50402-A509-A36, YV 1x0,5/0,9 (yellow/black) approx. 60 mm to sreening braid. - If nessessery remove foil and filter and time. - Remove dielectric to 32 -1 mm. - Slide 5 mm of Raychem heat-shrink tubing, ordering no. Nr. KYNAR-1/16-X, over the dielectric and heat shrink it over its entire length.
11,5
Cable clamp
Note SW
Pay attention to position of cable clamp Hand pliers V23599-M1015-C1
30 Nm
Solder point
Wire
Heat-shrink tube
25 -1 32 -1
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
10 + 20Sh.
4.3 Standard coax cable up to 155 Mbit/s for 1 SU, Height 77, (max. 4 cables in 4-section star)
Cable ordering no. V42251-Z61-C5 02Y(St)CY 0,45/2,0 Plug kit no. C50228-Z101-B309 for 1 SU
> 80 -
Screening braid
4.3.1 Preparing cable
Fold shielding braid back over cable cover and then fold it forwards again. Press down shielding braid. If necessary remove foil and filler.
20
0...2
Max. 4 cables
Insert cable (max, 4) through nut and 4-section star. Where there are 2 cables, arrange them so as to be diagonally opposite each other.
Nut
4.3.2 Securing cable Using hand pliers V23599-M1015-C1, fix cable clamp, cable and 4-section star. Press together crimping zone of cable clamp. Pressure exerted by hand approx. 30 Nm.
3 1,5
Immersion-tin cable and shielding braid, cut to length and remove dielectric. If necessary remove foil and filler.
Handzange V23599-M1015-C1
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
11 + 20Sh.
Press contact block Onto PCB using the specified tool. If necessary equip PCB as per manufacturing document.
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
12 + 20Sh.
4.3.4 Assembly of max. 4 single coax cables in 4-section star up to 155 Mbit/s
Snap connectorized PCB into contact block holder. Insert assembled contact block holder into inner screening housing shell. Insert cable pre mounted in 4-section star into inner screening housing shell and tighten manually with nut. Solder cable as per manufacturing document, screen and inner conductor onto PCB.
Coax cable
Loosen nut, push outer screening housing shell over preassembled inner shell; the two parts lock together audibly. Tighten nut SW 17, with approx 5 Nm.
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
13 + 20Sh.
Sliding wedge
1/2
Mark 1...8
Marking
SU
U 1S
Ordering no. for table mounting incl. clamp: V23599-M1019-S103 5.2 Cutting Tool for coax cable On manufactoring a 75 Ohm standard coax cable V42251-Z61-C5, 02Y(ST)CY 0,45/2,0-75, cutting tool with the Ordering no. V23599-M1019-S104 is necessary. Tool is drawn opend, without tool mounting.
Cutting flap
Handgrip
Cutting edges
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
14 + 20Sh.
Ordering no. V23599-M1019-S1 for 1 SU - bal. cable V23599-M1019-S2 for 1/2 SU - bal. cable
Hand press Travel safety device Angle-shaped cable seperator Cutter Separating comb Cable holder Holding pockets Mark 1...8 Sliding wedge Marking
Contact fitting tool Sliding surface Ordering no. V23599-M1018-S10 Height Width Depth 12 mm 160 mm 230 mm
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
15 + 20Sh.
Dependent on the wire core used, the imprinting depth is to be by shifting the sliding wedge between marks 1...8. The sliding wedge can be losed by the both hexagonal-headed screws. The mark settings are given in the table.
Table Contact element ID Standard cable M M S S Special cable S S S Diameter Conductor/wire 0.6/1.1 offset (bare)/0.45 0.4/1.0 0.4/1.0 0.34/1.9 0.34/1.9 0.28/1.6 Mark 1...8 1 4 3 3 7...8 7...8 7...8 Cable ordering number V42255-Z1001-A5 V42255-Z1001-A4 V42251-Z61-C5 V42255-Z1001-A2 V42255-Z1001-A7 For installation in China For installation in China For installation in China Remarks
8x2x0.6/1.2 4x2x0.6/1.2 Coax 0.45/2.0 14x2x0.4/1.0 8x2x0.4/1.0 Single coax, 1 screening wire Single coax, 2 screening wires 8 x coax 0.28/1.6
5.5 Preparation of the coax cable 75 Ohm, Tool ordering no. V23599-M1019-S104
-
compart slide.
Nut
- Release trigger at the Handgrip until stop.
More handgrip and cutting flap to the right and remove the cable.
For fitting contact blades see 5.6
cable holder
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
16 + 20Sh.
(Equal manufacturing steps as used with forma tools: V23599-M1019-S1, -S2, -S31, -S32) Handgrip, cutting slap and the angle-shaped cable separator turn to the right side. Lay the prepared cable in the cable holder with the crimping zone of the cable clamp pointing upwards and tighten by hand with the nut.
shown 1/2 SU By using the 1 SU: turn stop to diownward position hand grip Trigger
Contact lamellae
------------------------------------------------------------------------------------------------------------------------------------------------------Insert contact with opening towards the separating comb at 1. The angle-shaped cable separator turn to the left side. Start with contact a. Lay wires as per manufacturing documents in separating comb and angle-shaped cable separator and press down into clamp slit. When ready, the cutting slap und handgrip turn to the left side. Release trigger at the Handgrip until stop. More handgrip and cutting flap to the right and remove the cable.
Cable clamp
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
17 + 20Sh.
Assemble five contacts, wired as per manufacturing documents, in the sequence shown a...e and insert into the contact lamellae container (black). Contacts must face open side.
1/2 SU
1 SU
ab
cde
Contact lamellae
Assembly of the screening housing
Push outer screening housing shell over preassembled inner shell until the two parts audibly lock.
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
18 + 20Sh.
5.8 Disassembly tools Cable connector opener for disassembling the screening housing for SU and 1 SU ordering no. V23599-M5025-E10
1/2 SU shown
Coding gray
nut from the cable connector. Use the tool for opening the screening housing to hook on the lamellae side in between the both screening housing parts. During untighten the locking catch you can remove the housing parts.
Unplugging tool for the SU und 1 SU cable connector
For to loosen the plugged connector push the unplugging tool in between the cable connector and the adapter-bridge and untighten the locking catch. Now the cable connector is removable. Unplugging tool for SU Cable connector Ordering no. V23599-M5029-U3 Handgrip for the above tool with the length 250 mm. Ordering no. V23599-M8001-U2
Handgrip
Unpluggingtool
Handgrip for the above tool with the length of 250 mm. Ordering no. V23599-M8001-U2
Handgrip
Unpluggingtool
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
25
Siemens AG
S42021-A124-Z34-*-7631
Sheet
19 + 20Sh.
If required prepare contacts as per factory document, e.g, with wire links.
1 SU shown
Assemble prepared contacts in sequence shown a.. e and insert into contact-part holder- Contacts face open side.
1SU shown
Push outer screening housing shell over preassembled inner shell until the two parts audibly lock.
Plastic cover
Plastic cover
Copyright Siemens AG 1995 All rights reserved Datum Name Gepr. Norm
Installation Instructions for SIPAC-S cable connector 15.05.95 Berkmller ICN CP Installation Instructions
04 03 02 01 52 51
Iss.
Siemens AG
S42021-A124-Z34-*-7631
Sheet
20 20Sh.