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ACERT Technology
What does ACERT stand for? What is ACERT Technology? What engines are affected? How is ACERT Technology Different? What does ACERT Technology look like? How does ACERT Technology work? What are the advantages of ACERT Technology? Is extra maintenance required?
ACERT Technology
What does ACERT stand for? Advanced Combustion Emissions Reduction Technology
C27 ACERT
C27 Horsepower
730 820 900 1000 1100
POWER POWER
Engine Features
C27 ACERT
Design Strategy
Leverage 3412E core V-12 structure structure and reduce percent of new content Proven reliability
Thousands in operation Dominates most high power industrial segments
Design Strategy
Leverage C15 / C18 technology
MEUI fuel system Valve train comp. Increased PCP designs ACERT technology Emissions capability Fuel efficiency Power density
Design Strategy
Current design from 3412E, C15 and C18
Piston, rings, liners Connecting rods Intake manifolds Modified 3412E block MEUI injector Valves, springs, seats Cam lobes & bearings Rod bearings
New designs
Cylinder head modified scaled from C15 / C18 Rear gear train drive Overhead cams Front housing & gear train TM ADEM 4 TM ECM Cross bolted main caps Cam dampening system
Improves cold start characteristics Improves white smoke clean up time Optimizes ACERT performance
Validation Strategy
Rigorous endurance testing Over 40,000 hours per model Specialized tests include:
Thermal abuse Cold start qualification Over speed qualification Crankshaft structure Head / block structure Emissions certification
Fuel System
Mechanical Electronic Unit Injector
Proven design Proven high reliability Multiple injection Rate shaping 30,000 PSI peak injection pressure Outstanding atomization Improved combustion
Enhanced design
1987
8-bit PEEC II
1991
Advanced 8-bit PEEC III
1993
Two 8-bit ADEM II
1998 32-bit
ADEM III
2004 32-bit
ADEM 4
Proven Reliability
A4 Testing
Extreme temperatures Vibration Salt spray Electrostatic
A4 Specifics
Processing speeds and memory increased New 120 Pin engine connector Retains 70 Pin OEM connector More fuel maps to optimize ACERT Technology
Better performance Better efficiency
A4 Specifics
No change in OEM / machine interface Worldwide service network
Using Cat ET Common electronics from C6.6 C32
Allows greater protection and prognostics Full machine integration (Canbus, J1939, etc.)
New A4 Features
Throttle input strategy Multi-throttle capability Configures throttle input priority Engine control system options Full range governor Min max governor Speed droop control Simulates mechanical fuel system performance Adjustable from 0-10% droop
Turbocharger
Single wastegate turbocharger Provides higher boost over wide range Improves engine response Outstanding low end performance Improved peak torque
Elevated BMEP
Improved Response
RPM
RPM
Cylinder Head
High cam position
Power to drive injectors Short accurate valve / injector actuation Optimize timing and injection Provides over speed safety Enhances performance and economy
Cylinder Head
Crossflow design
Improved breathing Reduce pumping loss Better combustion Improved performance Improved power density Improved efficiency
Cylinder Head
Single piece design
Rigid head becomes part of the engine structure Allows high cam position Provides best power density with lighter block Reduces leaks
Cylinder Block
Cross bolted mains and new material
Allows higher PCP Increased strength Maintains critical alignment Minimal weight impact Optimizes ACERT performance
Cross tie bolts
Piston
Monosteel piston
Forged steel design High strength Light weight Better tolerance control Rings conform to liner better Better oil control Reduced blow-by Less liner wear
Deep Cuts
Intake Manifold
Smooth direct airflow
Reduced air resistance Reduce pumping loss Enhanced turbulence in cylinder Eliminates after cooler leak issues with ATAAC Improved performance and efficiency
Pendulum damper
Proven design (used since 94) Used on non-driven end of cam Reduces gear noise Dampens cam flex to maintain optimal injection timing
Specifications
C27 ACERT
Specifications
Model Rated RPM Displacement Bore Stroke C27 2100 27 L (1647 cu. In.) 137.2mm (5.402 in.) 152.4mm (6.000 in.)
Specifications
Model Length Width Height Weight C27
2120 mm (83.5 in.) 1483 mm (58.4 in.) 1496 mm (58.9 in.)
Maintenance Information
500 hr. oil change interval with CAT DEO (or oil meeting CAT ECF-1 spec) below 6000 ft. altitude. 250 hr. change interval above 6000 ft. High load factors and high fuel sulfur content will affect oil change intervals. Equipped with Cats new high efficiency oil filter S.O.S. sampling
Comparisons
3412E 671 kw (900 hp) 2100 27 L (1647 in cu) 137 mm (5.39 in) 152 mm (5.98 in)
1996 x 1483 x 1496 mm
2367 kg (5207 lbs) 2140 kg (4708 lbs) 3.5 kg/kw 3.2 kg/kw (5.8lb/hp) (5.2lb/hp)
Advantages of C27
Combines the best of 3412E core engine with the high technology inline 6 Leverages the 3412E core structure which has proven reliability Leverages the new technology used in the C15 / C18 engines Meets current and future emissions Maintains fuel efficiency Improved power density
Advantages of C27
Extended ratings up to 1100 hp Starts with leadership of the 3412E and improves it with higher technology High commonality with the popular C15 / C18 engines