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Jig Design
Fixture
A fixture is a means through which a part is securely fastened to the machine tool table to accurately locate, support and hold the part during the machining operation.
Jig
A jig is a special class of fixture, which in addition to provide all the functions as above, also guides the cutting tool during machining. This is generally used for the operations such as drilling, boring, reaming, tapping, counter boring, etc.
February 12, 2008
Nageswara Rao Posinasetti
Drill Jigs
Provide methods for
Correctly locate the workpiece with respect to the tool Securely clamp and rigidly support the workpiece during the operation Guide the tool Position and/or fasten the jig on a machine
February 12, 2008
Nageswara Rao Posinasetti
Drill Jigs
Advantages
Minimize tool breakage Minimize the possibility of human error Permit the use of less skilled labor Reduce manufacturing time Eliminate retooling for repeat orders
Machine Considerations
Horsepower Size limitations Weight limitations Cutting Tools Special Machinery
Process Considerations
Type of Operations (drilling,reaming, other) Number of Operations
Similar vs. different Sequential vs. simultaneous
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Jig Bushes
To position and guide the cutting tool for cutting. Materials
Hardened steel Carbide Bronze Stainless steel
February 12, 2008
Nageswara Rao Posinasetti
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Headless Bush
Most popular and least expensive Light axial load is expected
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Jig Components
Locators Clamps Jig plate with bushes Jig body Other elements as required
Supports Jig feet
February 12, 2008
Nageswara Rao Posinasetti
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Types of Jigs
Template jigs Plate jigs Universal jigs Leaf jigs Channel and tumble jigs Indexing jigs Miscellaneous jigs
February 12, 2008
Nageswara Rao Posinasetti
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Template jigs
No clamping arrangement Plates with bushing to guide the tool Directly placed on the part Simple Least expensive
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Template jigs
Disadvantages
Not as foolproof as other types Orientation of the hole pattern to workpiece datums may not be as accurate as other types They are usually not practical when locating datums are dimensioned
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Plate jigs
A template jig with workpiece clamping system
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Plate Jig
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Universal jigs
Also called as Pump jigs Universal that can be used for any given part by adding the necessary locators and bushes
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Leaf jigs
Small Hinged leaf with bushes which also applies the clamping force
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The example illustrated was designed to drill 4 holes equi-spaced around the tapered hub of a hand-wheel at right angles to the hub diameter.
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Indexing jigs
To drill holes in a pattern Indexing arrangement
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Miscellaneous jigs
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Consideration should be given at the design stage to the use of standardised jig components.
February 12, 2008
Nageswara Rao Posinasetti
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