Service Instructions

Electronic Ballast EB 400/575 Universal

- flicker free -

Arnold & Richter Cine Technik Lighting Division Pulvermhle D-83071 Stephanskirchen Tel. (0)8036-3009-0 Fax (0)8036-2471

L2.76260.0 L2.76262.0

______________________________________________ English _____ Contents

Page

1. General Remarks ................................................................................................3 2. Important Safety Instructions............................................................................3 3. Product Description............................................................................................5 4. Start-Up Procedure.............................................................................................5 4.1 Energizing System .....................................................................................5 4.2 Control of Light Intensity .........................................................................6 5. Technical Data ....................................................................................................6 6. Trouble Shooting Guide.....................................................................................7 7. Connector Wiring...............................................................................................8 8. Operating Parts on Front Panel..........................................................................9 9. Block Diagram EB 400/575..............................................................................10 10. Opening and Closing of EB 400/575...............................................................11 11. Diagram Opened Ballast EB 400/575. .............................................................12 12. Diagram Bottom Housing................................................................................13 13. Diagram Top Housing......................................................................................14 14. Diagram Front Panel ........................................................................................15 15. Diagram Rear Panel..........................................................................................16 16. Measuring Instructions M1 M2 M3 M4 M5 "Pre-Checks" ........................................................................................17 "Opening the device" ...........................................................................18 "Examination of the power semiconductors".....................................19 "Device test" .........................................................................................20 "Outline Jumpers / LEDs" ...................................................................27

17. Spare Part List...................................................................................................28 18. Appendix A : Electronic Boards EB 400/575 ..................................................A

26.09.02

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OPERATING INSTRUCTIONS
Electronic Ballast ARRI EB 400/575
1. General Remarks
Please read the following operating instructions very carefully before using the Electronic Ballast (EB) the first time. They contain important information and instructions for the safety, use and maintenance of the appliance. For your own safety please follow all safety instructions and warnings. Keep the operating instructions carefully in a safe place and pass them to any future owner. 2.1 Warning - High voltages inside ballast ! Danger to life ! Disconnect EB from power supply before opening (pull out the line plug). Do not pull on the connection cable, but on the plug, to disconnect the EB from mains. Any repairs or changing of the line plug must only be carried out by qualified personnel or ARRIservice departments. 2.2 Make sure of using a line cable that meets the safety standard of the country in which the EB is used. The cable must be suitable for the maximum current (see max. current in "Technical Data", page 6). Before connecting the Electronic Ballast ensure that the power supply is correctly wired. Do not use without adequate earth connection unless either an isolation transformer or an earth-leakage trip is employed. Note: In order to avoid unwanted tripping due to leaking currents and transient disturbances, care shall be taken that the collective leakage current of equipment on the load side of a residual current device is less than 1/3 of its rated residual current. The typical leakage current of this device is 2.1 mA (according EN 60598-1:1996, appendix G). 2.3 Lamphead must be disconnected from Electronic Ballast or Electronic Ballast must be disconnected from mains before fitting or replacing a lamp. 2.4 The Electronic Ballast must be switched off before connecting or disconnecting either head or supply cable. Do not use other than original cables and connector with permitted cross section of the leads. The ballast is only suitable for specified ARRI luminaires (see fig 1a + 1b, page 8). Using other than original cables or luminaires may cause injury to the user as well and/or damage to the ballast could be caused. 2.5 The Electronic Ballast satisfies the standards of the recognized state of the engineering and the pertinent safety regulation of DIN EN 60598/1 and DIN EN 60065 for electrical appliances. 2.6 Supply voltage must not exceed the ranges that are given in the "Technical Data" (see page 6). Check that the power supply voltage and wiring are suitable for the ballast to be used. Supply voltages which are greater or less than that specified for the ballast can cause injury to the user as well as damage to the ballast. The electronic of the EB is built in a housing with protective class I and protective rate IP 21. Ambient operating temperatures must be between -20C and + 50C! Neither back nor side air slots for ventilation should ever be covered or obstructed. The EB must be placed only on solid, flat and dry ground. Temperature of the ground should be less than 50C. If the EB could slip over the ground, it must be fastened. Protect EB against direct sunshine. Protection against rain is needed when wind pushes water drops direct into the air slots of the EB (acc. to protective rate IP 21). Do not operate the EB in high humidity (dew) or in aggressive or explosive gas-air mixtures.

2. Important Safety Instructions

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2.7 The Electronic Ballast must be used only according to the directions in this "Operating Instruction". The manufacturer shall not be liable for any damages caused by unintended use or wrong operation. 2.8 The user of the Electronic Ballast is urgently requested to observe the following instructions: Dispose of packing material properly. Do not place the ballast into operation if damages are apparent. To assure safe operation, use EB only according to the information given in these operating instructions, connect and operate it as shown on the serial number plate. In case of malfunction, disconnect the EB from mains (pull out the line plug). Repairs, exchange of replacement parts and manipulations on the EB must be carried out by a qualified personnel or ARRI service only. Use only original spare parts for repairs. Use only original accessories. Make worn-out Electronic Ballasts inoperable and dispose of them properly. Make sure that children do not operate the EB. Always switch off the EB and pull out line plug before you clean it or do maintenance work on it. Clean EB dry only or with a moist cloth. Never immerse it into water. Do not use the connection cables of the EB for carrying, do not pull them over sharp edges, clamp them under doors or clamp them in any other way. Switch off EB when it is not needed.

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The ARRI EB 400/575 is part of an optimized lighting system along with all ARRI 400 W and 575 W luminaires specified for operation with the EB (see fig.1 , page 8). It is suitable for both professional indoor and outdoor use (IP 21 protection). The Electronic Ballast EB 400/575 meets the European Council Directive 89/336/EEC of electromagnetic compatibility. The limits of EN 50081-1 are fulfilled. Compared to magnetic ballasts there are a number of advantages when operating daylight-lamps with ARRI Electronic Ballasts: Flicker free light No synchronization of cameras necessary Typical lightripple max. 3 % Light intensity increased by at least 5 % Constant lamp power Constant color temperature Constant light quality Control of electric power of the lamp between 50...100% of nominal lamp power. Variation in power supply voltage of 10% has no influence on the power of the lamp (see also "Technical Data" for limits, on page 6). Variation in power supply frequency of 10% has no influence on the power of the lamp Operating life time of the lamp increased by at least 20% Substantially less volume and weight compared to magnetic ballasts The ballast is built-in to a casing with type of protection IP 21.

3. Product Description

4. Start-up procedure

All operating controls and cable connections are arranged on the front panel (see fig. 2, page 9). 4.1 Energizing System Check mains switch to be in "O"-position. Connect the properly checked daylight luminaire with head to ballast cable to the corresponding connector of the electronic ballast Connect the electronic ballast to the power supply source. Set mains switch to "I"-position. The green LED "POWER" is lit, when the ballasts is supplied with line voltage. If lamp does not strike check if the switch at the lamp head is switched on. Check earth protection. If correct, the green LED "PE" illuminates if the ballast is switched on.. If not, disconnect EB from mains (pull out line plug) and check power supply and socket. The yellow LED "LAMP" on front plate is lit after successful ignition. The red LED "TEMP" indicates that the ballast cuts off due to overtemperature. After cooling down, the ballast restrikes the lamp automatically. The LED "TEMP" stays lit to indicate a temperature problem. To reset the LED the ballast must be disconnected from mains (pull out line plug or switch off mains switch) for at least 15 seconds. The LED "REMOTE" is designated for ballasts with remote control and has no function with this model.

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4.2 Control of light intensity After warming up, the light intensity of the metal halide daylight-lamp may be controlled by the dimming potentiometer (stepless). The nominal lamp power can be adjusted between 50 - 100% (left stop = MIN, right stop = MAX of power).

5. Technical Data

Mains supply Line Power Supply Voltage Nominal Current Power Factor Lamp connection Lamp Power Power Regulation Current Characteristic Dimming Starting typical light ripple Dimensions width height depth Weight Environmental Ambient Temperature: Relative Humidity: Protective Rate

: : : : : : : : : : : : : : :

667 VA (max.) 90 130 V~ / 180 250 V~ 50/60 Hz 1, N, PE 7.4 5.1 A / 3.7 2.7 A cos 0.98 400 W / 575 W constant control autom. recognition of lamp-types 400 W and 575 W square wave, ca. 110 Hz Range 50 - 100% of nominal Lamp power cold start and hot restrike typ. < 3% 155 91 270 mm ca. 3.0 kg -20 to +50 C 10% to 80% (not condensing) IP 21

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6.1 Does supply voltage correspond with ballast required voltage? Dual voltage ballasts are autoswitching. 6.2. Ensure ballast wattage matches lamp power! 6.3 Ensure correct lamp is fitted! 6.4 Re-energizing system: Ensure main switch is in "O" position. Set mains switch to "I". - WAITAfter approx. 2 seconds lamp should ignite. 6.5 If lamp does not strike, the safety circuit may be broken - check if lens door is fully shut and the lens safety switch is activated. 6.6 Is there a good power supply to the ballast? 6.7 If a ballast / head to ballast cable / luminaire does not work then all three units should be considered faulty. Do not try a suspected luminaire with another ballast - you may end up with two faulty ballasts! To check if a ballast is good, run it with a known good luminaire and known good head to ballast cable. 6.8 If a ballast cuts out after running a few minutes there are a number of possible failures:
l l

6. Trouble Shooting Guide

The lamp itself may be faulty or at the end of its life. The thermal cut-out in the ballast may have activated (Red LED "TEMP" on front plate is lit) due to extreme ambient temperature or exposure to direct sunlight in hot summer conditions. After cooling down, the ballast will restrike the lamp automatically. The LED "TEMP" stays lit to indicate a temperature problem. To reset the LED the ballast must be disconnected from mains (pull out line plug or switch off mains switch) for at least 15 seconds. The ventilation might be restricted. In such a case the ballast can be used after it had cooled down and the condition causing the overheating is removed. If the power supply exceeds the limits or has spikes or drop-outs the ballast switches off to protect itself. If running on a generator the output should be regulated between 95 - 125V / 185 - 245V. If a ballast has cut off due to a momentary supply drop-out switch the ballast "OFF" and "ON" again. The ballast should start up as normal. Earth leakage of luminaires or head to ballast cables will also cause the protection circuit to be activated. Test the ballast with a known good luminaire. If cables are suspect, they should be exchanged with known good cables.

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l l

If a ballast is found to be faulty ideally it should be returned together with the luminaire and head to ballast cable to the ARRI-service location for examination.

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Spannungsversorgung Power Supply

Elektronisches Vorschaltgert Electronic Ballast 400 W

Ausgangsbelegung / Output wiring, lamp

Funktion / Function Steckerbelegung / Connector wiring, socket

Lampe/ Lamp

ARRILUX 400

1
90 130 V~ / 180 250 V~ 50/60 Hz Rechteckwandler / Square Wave Converter Lampe (Hi) / Lamp (Hi) Lampe (Lo) / Lamp (Lo)

CIRS 020R-14SA-7S or compatible

EB 400/575 EB

B B E

S1

N
Funktionssteuerung/ Function Control Durchschleifung / Safetyloop

D B F

Zndgert / Igniter S1

PE

Schutzleiter / Protective Earth Frei / not used

A C,G
S1: Sicherheitsschalter / Safety Switch

Abb./ Fig. 1a:

Anschlubelegung 400 W/ Connector Wiring 400 W

Spannungsversorgung Elektronisches Vorschaltgert Electronic Ballast Power Supply 575 W 575W0/575

Ausgangsbelegung / Output wiring, lamp

Funktion / Function Steckerbelegung / Connector wiring, socket

Lampe/ Lamp

ARRI Daylight 575 ARRI Compact 575 ARRISUN 5

EB 400/575 1
90 130 V~ / 180 250 V~ 50/60 Hz Rechteckwandler / Square Wave Converter Zndzeitbegrenzer 0.75s IgnitionTime Limiter Funktionssteuerung/ Function Control Lampe / Lamp (Hi) Lampe (Lo)/ Zndgert Lamp (Lo)/ Igniter Zndgert / Igniter/

VEAM Schaltbau

C D F A E G B

6 4 5 2 1
S1 H

2'

Durchschleifung / Safety Loop Schutzleiter/ Protective Earth Frei / not used

S2 Zndgert / Igniter

PE

S1: Ein-Aus / On-Off S2: Sicherheitsschalter / Safety Switch H: Stundenzhler / Hours Counter

Abb./Fig. 1b:

Anschlubelegung 575 W / Connector Wiring 575 W

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Dimmpotentiometer / Dimming Potentiometer

Netzschalter und Sicherungsautomat 16A / Main Circuit Breaker 16A

MIN

MAX

POWER PE LAMP TEMP REMOTE

EB 400/575
F
A B F G C E D

E G B D C

Netzkabelanschlu Mains Connector

Lampensteckverbinder 400W Lamp Connector 400W

Lampensteckverbinder 575W Lamp Connector 575W

Abb./Fig. 2: Bedienelemente auf der Frontplatte Operating Parts on Front Panel

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RF-Netzfilter / RF Filter BS.5.22151.A 1 N PE

22k

X12 L1 L4 X1 Gl1 D1 K3 K6.1 X13 X14 X15 X16 X17

C D F E A B G B E G D F C A

21

12k

11 12 12(n)

X2 Y5 Y24

T1,2

C1

X18 K5 K6.2 X19 X20 X21 X22 X23

X3 XF1 X11 X10

Dimmpoti / Dimming Pot. BS.5.16031.A

1 2 3 26

L7

XF1

X6

X7

X9

Y6
3

T7
10

T8

X8

Frontplatine / Front Panel Board BS.4.39400.A

XF2

XF2

HF-/NF-Wandlerkarte / HF-/LF-Converter Board BS.4.47010.A / BS.4.47061.A

C2

D2 T5 T3,4 L6 T6

Regelkarte / Control Board BS.4.01741.A / BS.4.01801.A

+ -

X24.1 X24.2 XF3

Lfter / DC-Fan BS.5.10083.A

Datum

Name

25.06.02 25.10.02 006-C\2\ BSB01

Stlting Krft

Blockschaltbild/ Block Diagram ARRI 400/575W VEAM

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

Leuchtensteckverbinder Lamp Connector ARRI 400 W

Basisplatine / Base Board BS.4.65070.A / BS.4.65101.A

K4

X4

X5

Leuchtensteckverbinder Lamp Connector ARRI 575 W VEAM

Netzautomat / Main Circuit Breaker BS.5.08251.A

K2

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1.
POWER PE LAMP TEMP REMOTE

Obere Schrauben der Frontplatte entfernen Remove top screws on front plate

MIN

MAX

EB 400/575

Serial Nr.

EB 400/575

Id. Nr.: L2.7626 .0 90-130V/180-250V 667VA AC 7,4 - 5,1 / 3,7 - 2,7A cos 0.98 1N+PE 50/60Hz ta45C IP22 3,2kg MADE IN GERMANY Vor ffnen des Gehuses Netzstecker ziehen! Disconnect before cover is opened !

2.

Alle Schrauben der Rckwandplatte entfernen Remove all screws on rear plate

3.
MIN MAX

POWER PE LAMP TEMP REMOTE

EB 400/575

Obere Gehuseschale abheben... Lift up the upper shell of the housing

4.

MIN

MAX

POWER PE LAMP TEMP REMOTE

...und umgedreht neben die untere Schale legen. ...turn it around and put it down

EB 400/575

Datum 28.08.01 006-c\manu\3\ OP-01

Name Heidelberg

ffnen des Vorschaltgertes / Opening the Ballast EB 400/575

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

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Frontplatte / Front Panel

Gehuse Unterteil / Housing Bottom

Basisplatine / Base Board

Rckplatte / Rear Panel

10

10

2 1

26

2 1

26

12

10
1

1 2 1 2

10

Gehuse Oberteil / Housing Top

HF/NF-Wandlerkarte / HF/LF-Converter Board

Datum 15.06.01 23.10.01 006-c\manu\3\ G-01

Name Stlting Heidelberg

Geffnetes Vorschaltgert / Opened Ballast EB 400/575

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

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GL1 L1 T1 TH1 T2 D1

R3

Y7 X3 X1 C5 LED1 LED2 X4 Y8 Y9 Y10 Y6 C4 C1 X5 K1 Y2 J6

10

IC3 IC4 TR1

X13 X16

K6

M1 X14

IC1

IC2

- 13 X15 X20 X19 X10

C13 L3

Y3 Y4 Y5

J8
10

C3 X2 Y24 K5 X11 K3 X12 K2

+

GL2 X18 K4 X21 J7

2 1 26

XF1

X17

X22 X23

Datum Name 26.06.01 Stlting 09.11.01 Stlting 006-C\MANU\3 U1-01

EB 400/575 Ansicht Gehuse Unterteil / Diagram Bottom Housing

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

L6 D2 R1 T7 T5 T6 T8 T3 T4 TH2

R35

TR2

LED1 IC7 C12 IC8 LED2

X8

X9

C4

C3 X7 X6 LED4 M2 IC4 LED8

IC11

XF1
2 1 26

X24.1 X24.2

12

LED5

LED3

LED7 TR1
1

C2

10

XF2

J4
1

IC5

IC12

10

XF3

IC3

IC2

J1 J3 IC6 J5 LED6

IC1

J2

Datum Name 25.06.01 Stlting 23.10.01 Heidelberg 006-c\MANU\3\ O1-01

IC14

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IC9

IC13

IC15

IC10

M3

LED9

EB 400/575 Ansicht Gehuse Oberteil / Diagram Top Housing

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

Frontplatine / Front Panel Board BS.4.39400.A

Netzautomat / Mains Circuit Breaker BS.5.08251.A

Dimmpotentiometer / Dimming Pot BS.5.16031.A

12n

22n

21

12k

1 2 3

11

12

F E D G

A B C
F E A G D B C

RF-Netzfilter / RF Filter BS.5.22151.A

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Lampenbuchse 575W / Lamp Connector 575W BS.3.01000.A

Lampenbuchse 400W / Lamp Connector 400W BS.3.01201.Y

Frontplatte / Front Panel BS.3.09501.A

Name Stlting Siemen

Datum 30.05.01 04.12.02

006-c\MANU\3\F-01

Frontplatte / Front Panel EB 400/575 ARRI-VEAM

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

Rckwand / Rear Panel BS.3.06621.A

- 16 Lfter / DC-Fan BS.5.10083.A

Datum 13.06.01 10.10.01 Name Stlting Stlting 006-c\MANU\3\H-01

Rckwand / Rear Panel EB 400/575 ARRI

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

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Measuring Instruction EB 400/575

M1 Pre-Checks
A first examination of the EB can already take place at the closed device. For that purpose the EB is attached only to a voltage supply (insulating transformer). Without connecting a lamp head the following tests are executed: M1.1. Check the internal voltage supply Mains voltage approx. 230 V. After switching the power switch to on " power " lights up to and, with protective ground connected, " PE " also lights up. About one second later the charge relay closes audible. M1.2. Checking the safety loops Warning! The electronic ballast does not operate separated from mains, i.e. all contacts of the sockets can be connected to mains. At the 575 W-socket insert a bridge from pin A to E. Switching of relays is to be heard from the inside of the device. Remove bridge. At the 400 W-socket insert a bridge from pin D to F. Switching of relays is to be heard from the inside of the device. Remove bridge.

M1.2.1

M1.2.2

M1.3. Check of the output voltages M1.3.1 575 W: Bridge as under M1.2.1. For the measurement of the lamp voltage connect AC-Voltmeter to pins D and C. After inserting the bridge resp. after switching on of the device a square wave voltage of 370 Vrms, 200 cycles per second, will appear between D and C for approximately 3 seconds. For the measurement of the ignition voltage connect AC-Voltmeter to D and F of the socket. A load of approx. 1500 ohms / 10 W connected in parallel is necessary (e.g. incandescent lamp 230 V 40 W). After inserting the bridge resp. after switching on of the device a square wave voltage of 200 Vrms, 200 cycles per second, will appear between D and F for approximately 0.7 seconds. M1.3.2 400 W: Bridge as under M1.2.2. Measurement of the lamp voltage between B and E. Proceedings and values are the same as in M1.3.1. This socket does not output ignition voltage. Essentially three values of the lamp voltage are to be expected: 1. U = 370 V: This value corresponds to the normal output voltage. The electronic ballast can have been disturbed by a defective light or by a defective cable. Lamp head and cables have to be replaced by previously checked equipment. 2. U = 180 V: Due to missing half waves of the lamp voltage, possible defect in the output bridge or the LF control. With 180 V at least one power switch in the output bridge has failed. 3. U = 0 V : Faults possible within different areas. - 17 -

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Measuring Instruction EB 400/575

M2 Opening the device

M2.1 Opening the device The electronic ballast consists of an upper and a lower housing shell, either fitted with a printed circuit board together with a heat sink. The housing shells are linked by the front and back plate. To open the device remove the upper two screws of the front plate attachment (see page 11), after that remove all four screws of the back plate. When removing the back plate unplug the fan from it's connector on the HF/LF-Converter Board as well as the protective ground plug on the back plate. If the device is equipped with a remote control, then the appropriate printed circuit boards are installed on the back plate. The ribbon cable connection is to be taken off from the plug on the HF/LF-Converter Board. After this, as shown on page 11, the upper housing shell can be lifted somewhat and turned around to be stored beside the lower housing shell. The cables between the shell halves are to be led across the edges without mechanical stress. First measurements can be executed already in this way. M2.2 Disassembling the printed circuit boards For further dismantling detach the heat sink of the HF/LF-Converter Board from the housing shell. For this the two screws at the exterior of the housing shell must be removed. Heat sink and HF/LF-Converter Board form a unit. After loosening of protective grounds from the heat sink and from the protective ground distributor the upper housing shell can be taken off towards the ballast's rear side. The heat sink in the lower housing part forms a unit with the Base Board. To detach the housing, at first remove the two lower screws of the front plate. The connections from the front plate to the Base Board and to the protective ground distributor are left in their place. Then the heat sink of the Base Board has to be detached from the housing shell. For this the two screws at the exterior of the housing shell must be removed. After loosening of its protective ground from the protective ground distributor the lower housing shell can be taken off towards the ballast's rear side. M2.3 Closing of the device The closing the electronic ballast takes place in reverse order. The cables are to be laid as found. It is to be noted that the components installed on the printed circuit boards of the upper and lower housing shells are fitting into each other. Doing the rear wall assembly, prevent protective ground and fan cables from coming into the rotor.

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Measuring Instruction EB 400/575

M3 Examination of the power semiconductors

For examination first the power semiconductors T1 to T8 as well as the diodes D1 and D2 (see page A3.0 and A4.0) are to be checked. The check takes place with a digital multimeter set to "diode measurement" range. In this range the semiconductors can be measured incircuit. The values measured between Drain (D) and Source (S) of the MOSFET-Transistors T1 - T4 (STH15NB50FI, STW20NB50 with isolating foil) as well as between Collector (K) and Emitter (E) of the IGBT-Transistors T5 - T8 (IRG4BC40S) result in the following: Transistor not damaged: Approx. 400 mV in one direction, " OL " in reverse direction. Short-circuit (2-3 mV) or " OL " in both directions.

Transistor damaged:
G D S G K E

The values measured between Anode (A) and Cathode (K) of the diodes D1 and D2 (STTA3006PI or RURG3060 with isolating foil) result in the following:

Diode not damaged:

approx. 400 mV in a direction, " OL " in reverse direction. Short-circuit (2-3 mV) or " OL " in both directions.

Diode damaged:
K A

It goes without saying, that multimeters of different manufacturers are apt for this test. The correct Ohm-value then has to be evaluated by measuring a FET or IGBT which works properly. Since the transistors T1 and T2 as well as T3 and T4 are connected in parallel, it is recommended to replace these two transistors always in pairs. With replacing transistors also their Gate-Resistors and the Zenerdiodes of the gate circuit have to be replaced. Base Board: Transistor Resistor Diode T1 R16 D15 T2 R20 D16

HF/LF-Converter Board Transistor Resistor Diode T3 R16 D15 T4 R20 D16 T5 R18 D4 T6 R2 D5 T7 R15 D3 T8 R4 D6

Replacing a defective diode a STTA 3006 PI may not be replaced by a RURG 3060. A defective RURG 3060 can be replaced however by a STTA 3006 PI. - 19 -

LICHTTECHNIK

Measuring Instruction EB 400/575

M4 Device test
With suspicion on defective power semiconductors or after replacement of those, at first the device is to be operated not with the mains voltage, but supplied internally with an auxiliary voltage. Necessary equipment: - Power supply with 60 V DC, at least 0.5 A, - Variable isolating transformer 0... 250 V, at least 10 A. Open the electronic ballast, as described in M2. Remove Jumpers J3, J4, J5 (HF/LF-Converter Board, page A3.0) and J8 (Base Board, page A4.0). M4.1 check of internal voltage supply (IC5, HF/LF-Converter Board) Connect power supply to J1 (-) and J2 (+), the current drawn from the power supply should not exceed 0.1 A. At higher values IC 5 (and D 17) may be defective or one of the output voltages (see below) may be shorted. LED 4 and LED 6 on the HF/LF-Converter Board light up (page A3.0). The following voltages should be measured on the HF/LF-Converter Board (see page A3.0): Control board supply: Ground at the heat sink of IC 5. At Cathode D 25: +15 V 0,8V At Anode D 26: -15 V 0,8V LF converter supply: Ground at Anode D 9 At Cathode D 27: +15 V 0,8V Remote control/front plate supply: Ground at M 3 At Cathode D 52: +15 V 0,8V. The control of the safety loop at the 400 W-socket takes place with an isolated auxiliary voltage, which is produced by IC 3 and TR 1. Measurement of the output signal of IC 3 with an oscilloscope:

Ground at M1 Signal at solder pad Y11: 200 kHz 40 kHz

1 s DIV 5V DIV

Measurement of the auxiliary voltage: At the 400 W-socket connect pin D and F, check DC voltage between Cathode of D 13 and Anode of D 17: 6 V 0.5 V. - 20 -

LICHTTECHNIK

Measuring Instruction EB 400/575

M4.2 Check of the On/Off control circuit The On/Off control circuit is located on the HF/LF-Converter Board. Bridge D and F at the 400 W-socket: No effect. Briefly shorten J 3: No effect. Briefly shorten J 5: No effect. Attach J 6 on the Base Board: K 4 and K 5 are energized, on the front plate "Remote" and "Power" light up. Attach J 4: "Remote" goes out. Briefly bridge J 5: LED 9 lights up. Attach J 5. Briefly interrupt connection D - F at the 400 W-socket: LED 9 goes out. Reconnect D - F: LED 9 lights up, Remove J 5. Attach J 3. Briefly interrupt connection D - F at the 400 W-socket: LED 9 goes out. Reconnect D - F: LED 9 remains off, disconnect voltage supply at J 2 and reconnect it after around 5 seconds: LED 9 lights up. Remove J 3. Briefly interrupt connection D - F at the 400 W-socket: LED 9 goes out. Remove bridge D - F at the 400 W-socket. Bridge pins A and E at the 575 W-socket: K 2 and K 3 are energized. Attach J 3. Attach J 5, LED 9 lights up. Briefly interrupt bridge A - E: LED 9 goes out Reconnect A - E: LED 9 lights up.

- 21 -

LICHTTECHNIK

Measuring Instruction EB 400/575

M4.3 Check of the power transistors Connect the fan. The voltage at the fan depends on the heat sink temperature (approx. 4 V with 20 C/68 F). Attach J 1 on the Control Board (page A1.0): Charge relay K 1 is energized, ignition relay K 6 is energized for 0.7 seconds. LED 1 and 2 (HF-Converter) as well as LED 3, 5, 7 and 8 (LF-Converter) light up. M4.3.1 Check of LF-Converter Gate Drive:

Gate Drive signals of T5: Ground Anode of D4 Probe at Cathode of D4 Gate Drive signals of T6: Ground Anode of D5 Probe at Cathode of D5

1 ms DIV 5V DIV

Gate Drive signals of T7: Ground Anode of D3 Probe at Cathode of D3 Gate Drive signals of T8: Ground Anode of D6 Probe at Cathode of D6

1 ms DIV 5V DIV

M4.3.2

Check of LF-Converter Gate Drive:

Gate Drive signals of T3: Ground at M2 Probe at Cathode of D15 Gate Drive signals of T4: Ground at M2 Probe at Cathode of D16 Rated value for frequency: 27 kHz 1 kHz, adjustable with P 4 on Control Board.

1 ms DIV
5V DIV

- 22 -

LICHTTECHNIK

Measuring Instruction EB 400/575

M4.3.3

Check of HF-Converter and current control Additionally connect pin C and D at the 575 W-socket, monitor current in the short circuit C - D on the oscilloscope by means of a current probe. Connect variable isolating transformer to the ballast's mains input, set the transformer output to 0 V, switch on the ballast's Main Circuit Breaker. Measure the DC voltage across C1 with voltmeter: Connect voltmeter ground to heat sink of IC 5, measure voltage at Cathode of D 8 (page A3.0). Slowly increase output voltage of the transformer: Output current is shaped rectangular and rises to approximately 15 A with 100 V at C1.

At 100 V at C1 remove Jumper J 1 from the control board: The ballast does not switch off. Increase transformer output voltage, until voltage at C 1 reaches 350 V: The current rises up to approx. 18 A.

1ms DIV 10 A DIV

Set the transformer output to 0 V.

M4.3.4

Check of the Active Line Filter The Active Line Filter is located on the Base Board. Remove short-circuit between pin C and D at the 575 W-socket. Oscilloscope: Connect ground to M 1, connect probe to that pin of Jumper J 8 which is pointing to the Control Board (page A4.0). J 8 must not be bridged during this measurement! Slowly increase output voltage of the transformer: From 80 to 100 V at C1 gate drive pulses appear:

Rated value of the switching frequency: 45 kHz 2 kHz, can be adjusted with P 2 on the Control Board.

5s DIV 5V DIV

Increase output voltage of the transformer until voltage at C 1 reaches 300 V 5 V: Briefly short circuit Base/Emitter of T 1 on the Control Board (see page A1.0): Gate drive pulses disappear as long as short circuiting T 1. Set the transformer output to 0 V, wait until C1 is discharged (the voltage may stop dropping at 60 V because of feeding at J 1 and J 2). - 23 -

LICHTTECHNIK

Measuring Instruction EB 400/575

Oscilloscope: Connect probe to Anode D 1 (page A4.0), ground to M 1, attach J 8, attach J 1 on the Control Board. Increase output voltage of the transformer (up to 250 V~): Voltage pulses at D 1 must be limited to max. 400 V:

5s DIV 100 V DIV

Set the transformer output to 0 V, disconnect power supply from J 1 and J 2, remove J 1 from the Control Board. Remove J 6.

- 24 -

LICHTTECHNIK

Measuring Instruction EB 400/575

M4.3.5

Adjustment of output power

Connect a 575 W light head, check input current and lamp current with current probe and oscilloscope. Further measure voltage at C1. Dependent on the mains input voltage the voltage at C1 takes two different values, which are to be adjusted as follows: switch on the electronic ballast with 100 V input voltage and adjust the voltage at C 1 to approx. 266 V with P 1 on the Control Board (page A1.0). Set Dimmer to "max" position and adjust the lamp power to 575 W 5 W with P 5 on the Control Board. Note that the measurement of lamp voltage and current can be taken only with RMS voltmeters with sufficient frequency response. Set Dimmer to "min" position, the lamp power should be in the range of 270 to 305 W. Check the input current for sinusoidal shape. Set the input voltage to 230 V. With P 3 on the Control Board adjust the voltage at C 1 that power output at "max." position results in the same value, as in the case of 100 V input voltage. The voltage at C 1 should not exceed 375 V, otherwise the adjustment procedure must be executed again. In that case start with 260 V at C 1 at 100 V input voltage and repeat adjustment. Turn Dimmer to "min" position, check that indicator "Lamp" on the front plate is still lit. Check switching point of voltage regulation at C 1: With input voltage at 150V 10 V the voltage at C1 changes between approx. 266 V and 370 V. Check output power at the 400 W socket: 400 W 12 W, 200 W 12 W. These values are not adjustable separately.

- 25 -

LICHTTECHNIK

Measuring Instruction EB 400/575

M4.3.6

Miscellaneous function tests

Earth current detection: Operate the ballast at an isolating transformer. At the 575 W socket bridge terminals A and E. Briefly connect a resistor of abt. 27 Ohms between lamp socket C or D and one terminal of the main circuit breaker: The Ballast must switch off immediately. Idle Shut down At the 575 W socket bridge terminals A to E. Switch on the ballast. After about 3 seconds the ballast will shut off (LEDs 1, 2, 3, 5, 7, 8 will go out). PE-LED: Set the isolating transformer output to 100 V, attach a resistor of abt. 27 Ohms between the housing and one terminal of the main circuit breaker. On the front plate the indicator "PE" must light up. Overtemp protection: Either block the cooling of the electronic ballast (wrap up ballast hermetically and run it at low mains voltage), until LED "Temp" lights up and the ballast switches off. Or briefly connect IC 2 pin 13 on the Control Board to ground (M 1): "Temp" lights up. The indication of "Temp" is only reset when the internal 15 V voltage supply is interrupted. Minimum input voltage: Device must still run with 80 V input voltage.

Overvoltage protection: The main circuit breaker trips at an input voltage in the range of 270..290 V.

- 26 -

LICHTTECHNIK

Measuring Instruction EB 400/575

M 5 Outline Jumpers / LEDs

M5.1 Outline Jumper HF/LF-Converter Board J1: Test mode, 60V-Auxiliary supply, (-) J2: Test mode, 60V-Auxiliary supply, (+) J3: Attached for switch control (ARRI) J4: Attached in devices without remote control J5: Attached for switch control (ARRI) Base Board J6: Test mode J7: Designated for 400W-Heads without safety loop J8: Gate drive signal for Active Line Filter

M5.2 Outline LED indicators HF/LF-Converter Board LED1: Gate signal T 3 LED2: Gate signal T 4 LED3: Gate signal T 5 LED4: Enable HF-Converter LED5: Gate signal T 7 LED6: Operating voltage control LED7: Gate signal T 8 LED8: Gatesignal T 8 LED9: Enable Control Board Base Board LED1: Gate drive signal T 1 LED2: Gate drive signal T 2

- 27 -

LICHTTECHNIK

ERSATZTEILLISTE / SPARE PART LIST Elektronisches Vorschaltgert Electronic Ballast EB 400/575

a.) Elektronikkarten / Electronic Boards Nr. no. BS.4.01741.A BS.4.01801.A BS.4.39400.A BS.4.47010.A BS.4.56040.A BS.4.62020.A BS.4.65070.A BS.4.65101.A Bemerkung remark ersetzt durch / replaced by:

L2.76260.0

Pos. Bezeichnung pos. mark 1. 2. 3. 4. 5. 6. Regelkarte / Control Board Frontplatine / Front Panel Board HF-/NF-Wandlerkarte /HF-/LF Converter Board DMX Empfngerkarte / DMX Receiver Board DMX Anschlukarte /DMX Connector Board Basisplatine / Base Board

Ser.No. 057007801 Ser.No. 057007901

b.) Bauteile / Components Pos. Bezeichnung pos. mark 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Leistungs-FET / Power FET STH15NB50FI Leistungs-FET / Power FET STW20NB50 Leistungs-FET / Power FET SPW47N60C2 Diode STTA3006 PI Gleichrichter / Rectifier GBPC 3508 Relais / Relay V23110-A1012-A202 HF-Drossel / HF-Choke Lfter / Fan Sunon KDE 1206-PHS2 Netzautomat /Main Circuit Breaker ETA Dimmpoti / Dimming Potentiometer Thermoschalter / Thermo Switch 67L080 Widerstand / Resistor MPC71 (1) NTC 1k RF-Netzfilter / RF-Line Filter IGBT IRG4BC40S Varistor S20K460 Nr. no. BS.5.02018.A BS.5.02150.A BS.5.02162.A BS.5.03020.A BS.5.04000.A BS.5.07271.A BS.5.09221.A BS.5.10083.A BS.5.08251.A BS.5.16031.A BS.5.17041.A BS.5.21259.A BS.5.21030.A BS.5.22151.A BS.5.29079.A BS.5.32014.A Bemerkung remark

c.) Mechanische Bauteile / Mechanical Parts Pos. Bezeichnung pos. mark 1. 2. 3. 4. 5. 6. 7. 8. Leuchtensteckverb. / Lamp Connector 575 W Leuchtensteckverb. / Lamp Connector 400 W Rckwand / Rear Panel Rckwand / Rear Panel DMX Frontplatte / Front Panel Lfterabdeckung / Fan Cover Gehuse Unterteil / Housing Bottom Gehuse Oberteil / Housing Top Nr. no. BS.3.01000.A BS.3.01201.Y BS.3.06621.A BS.3.06631.A BS.3.09501.A BS.3.21101.A BS.3.69011.A BS.3.70011.A Bemerkung remark

27.06.2002

- 28 -

LICHTTECHNIK

Anhang A / Appendix A
Elektronikkarten / Electronic Boards EB 400/575 Inhalt / Contents
1. 2.

Seite / page

Regelkarte / Control Board BS.4.01741.A Ansicht / Diagram ...............................................BS.4.01801.A ..........A1.0 Frontplatine / Front Panel Board Schaltplan / Circuit Diagram ...............................BS.4.39400.A .........A2.0 Stckliste / Spare Part List.....................................................................A2.1 HF/NF Wandlerkarte / HF/LF Converter Board Schaltplan / Circuit Diagram ...............................BS.4.47010.A ..........A3.0 Stckliste / Spare Part List.....................................................................A3.1 Basisplatine / Base Board BS.4.65070.A Schaltplan / Circuit Diagram ...............................BS.4.65101.A ..........A4.0 Stckliste / Spare Part List.....................................................................A4.4

3.

4.

- A0 -

X2
1 10 1

X3
10

Freq. ALF

Freq. AW

P4

P5

Power UDC 270V

P2

3/C

T1
2/B 1/E

T1 IC6
14 14 8

UDC 370V

P1

P3

IC2 IC9
8

IC5

2 1

IC8
14

IC7

Datum

Name

16.10.01 26.06.02

Stlting Krft

006-c\2\ 4-01801A

Ansicht Regelkarte Diagram Control Board BS.4.01741.A / BS.4.01801.A

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

- A1.0 -

14

14

IC1

IC3

J1

16L

IC4
8

R1

LED1 Power

LED2

XF2.10

Lamp

LED3

XF2.9

Temp

XF2.8

LED4

XF2.7
D1

PE

XF2.6
R2

R3 D2

LED5 Remote

XF2.5

n.c.

XF2.4

n.c.

XF2.3

Y3

XF2.2

Y2

XF2.1

Y1

XF2.
10

Y3 Y2 Y1

Datum 13.06.01 29.08.01 006-c\2\ 4-39400A

Name Stlting Stlting

Frontplatine / Front Panel Board BS.4.39400.A

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

- A2.0 -

LICHTTECHNIK

BS.4.39400.A

STCKLISTE / SPARE PART LIST Frontplatine / Front Panel Board

Pos. pos 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Bezeichnung mark R1 R2 R3 D1 D2 LED1 LED2 LED3 LED4 LED5 Bauteilname component Widerstand resistor " Diode diode LED " " " " 2,7k 2,7k 2,7k 1N4148 Z5V1 3mm, grn / green 3mm, gelb / yellow 3mm, rot / red 3mm, grn / green 3mm, grn / green Bemerkung remark

29.08.01

- A2.1 -

L6 D2 R1 T7 T5 T6 T8 T3 T4 TH2

GK E

GK E

GK E

GK E

G D

G D S

R35

Anode / Anode D9 Kathode / Cathode D8

D15 D16

TR2

Y4

LED1 IC7 LED2

Y5 Y6

X8

X9 C12 IC8

C4
D6 Kathode / Cathode D27 D5 D4

C3 X7 X6 LED4 M2 IC4 LED8

IC11

XF1
2 1 26

12

LED5
D3

LED3

LED7 TR1
1

C2

10

XF2

J4
J4
1

IC5

IC12

10

XF3

IC3

IC2

J1 J3 IC6

IC14

- A3.0 -

X24.2 X24.1
M2

IC9

IC13

IC15

IC10

M3

LED9

M3

Kathode / Cathode D52

IC1

J2

J5 LED6

Khler / Heat Sink IC5

J1

Anode / Anode D26

Kathode / Cathode D25

J2

J3, J5

Datum 12.10.01 23.10.01 006-c\2\ 4-47010A-1

Name Stlting Heidelberg

HF/NF - Wandlerkarte / HF/LF - Converter Board BS.4.47010.A

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

1/4

UDC Seite / Page 4 X7

T7 D2 R37 D34 D35 R1 D3 C12 C2 D6 D67 R58 D8 D11 T8 D68 C54 R59

X8

X9
D30 T3 C3 C4 R6 LED5 R5 LED8

C34

T5

D9

D10

T6

X6
D15 D16 LED2 R17

T4

Y3

Y4 TR2 D32 R25 D7 L6 D4 R19 R15 LED3 LED7 D5

R8

XF1.6 XF1.15 XF1.17 c, Seite / Page 4 d, Seite / Page 4 XF1.10 XF1.12

D43 LED1 R14 R16 R20

Y1

Y2

C17

R18

R4

C14

C15

C16

D21 D18

R2 D20 D19

2 13

IC3

IC2

+15_E
10 11 8 9 12 13 14 10 11 12

R3

R13

14

- A3.1 -

D100

R9 C10 C11

C13 D13 R11 C6 D14

5 4 6 8 12 11

C8 C9 C19

IC1

10

C18 R12 D12

GND_E

R7 C5

3 1 2 9 13 13 14

XF1.9 XF1.1

Datum 18.10.01 23.10.01 006-c\2\ 4-47010A-2

Name Stlting Heidelberg

R10

C7

HF/NF - Wandlerkarte / HF/LF - Converter Board BS.4.47010.A

IC6

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION

PULVERMHLE D-83071 STEPHANSKIRCHEN

2/4

XF1.4

+15_FS
8

a S./P. 4 XF3.8
1

R99 RN2 RN2 D54 C42 D56 XF1.6 D49 C48 T9

7 7

IC9

10

T14
9

T18

D55 RN2
6

XF1.16 XF1.17 +15_FS R46

8

D48

IC12
1 2 14 3

R47 R48 T16 C41 FS R39 +15_FS

XF2.8

b S./P. 4

RN4

D47

D65

+15_FS

C43 +15_FS FS
6

RN2
6

D66

XF3.9
D99
2

RN4

D52 J3 D53 C49

7

RN4

+15_FS
2

RN3

RN3
5

RN3 T10
3

R54

Led6

T11

D51 RN3
4

D50

XF2.6
J4

RN4

T12 Gnd_FS

+15_FS

+15_FS
1

IC10
5

R53 R52

XF1.26
+15

- A3.2 C52 D41

6

IC12
13 11 12 2 6

XF2.5
C47

LED9 R50

R30 D38

R31

XF1.23
Y5

R35 T17 D39 T15

Y6

J5 D61 R51

R49

9 10

XF2.4
C46

XF1.18

C33 R34

D40

RN5
5 5

XF1.13
IC11
1

X24.1

D62
4

+15_FS

XF1.4
4 14

R57 RN5 C44

13

X24.2
R36
6 2

D64 C53 D63

D58

XF1.19 XF1.7
C32

Gnd_FS

IC9
5 11 5 4

C45
12 6

IC12

D59 RN5 RN5

+15_FS C51 T13 D60

Datum 20.09.01 12.10.01 006-c\2\ 4-47010A-3

Name Stlting Stlting

HF/NF - Wandlerkarte / HF/LF - Converter Board BS.4.47010A

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

R56

3/4

XF1.25 J2 XF1.14 TH2 UDC Seite / Page 2 D17 D28 TR1 D24 D42 IC7
2 8 4 3

+15

+15_E GND_E

D26 D25 C22

1 7

D27
(11)

D29 +15_FS

R27
2

C23
8

R33
(12)

C25

C30

R23 XF1.2 R22

C20

D23
3 1

D22 D31 IC5

2

C24 R32

GND_FS

6,7 5 3

C21

-15

J1

d Seite / Page 2 c Seite / Page 2

IC8
8 2

D33 R28
3 8 4 6

R29

- A3.3 XF1.1 XF2.1 XF3.7

C31

T19

R41 D37 C29 C26 R26 T20 XF2.9 XF2.3 D36 R42 XF2.10

IC13
6 4

Led4
5 3

IC4 C27
7 1

XF1.24

2 5

R24

C28

XF1.20

2 8

+15_FS IC14 R45 D46 C40 C36

5 6 4 8 7

Gnd_FS D44 C38

1

R44

IC15 IL300
5

R40 XF2.7 XF1.22

IC9
15 1

+15 XF1.21

RN1

2 16

1 3

R43
4

+15_FS

+15

RN1

3 2

IC14
1

C39 D45

RN1

a, Seite / Page 3
7 6

Datum 12.10.01 18.10.01 006-c\2\ 4-47010A-4

Name Stlting Stlting

b, Seite / Page 3 C37

5

HF/NF - Wandlerkarte / HF/LF - Converter Board BS.4.47010.A

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

RN1

4/4

LICHTTECHNIK

BS.4.47010.A / BS.4.47061.A

STCKLISTE / SPARE PART LIST HF/NF-Wandlerkarte / HF/LF-Converter Board

Pos. pos 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. Bezeichnung mark R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 R50 Bauteilname component Widerstand / resistor " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " 1,0 68 10k 68 5,6k 5,6k 22k 5,6k 22 100k 2,2k 2,2k 1k 5,6k 68 22 5,6k 68 5,6k 22 1k 1k 100k 100 10k 15 1,5k 2,2k 100k 22k 4,7k 4,7k 22k 1k 100k 6,8 5,6k 2,7k 2,7k 2,7k 150k 1k 10k 10k 22k 22k 4,7k 1,2k Bemerkung remark 5W , MPC71

NTCK45 2W

- A3.4 -

LICHTTECHNIK

BS.4.47010.A / BS.4.47061.A
" " " " " " " " " " Widerstandsnetzwerk / resistor array " " " Kondensator / capacitor " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " 1k 1k 10k 47k 10k 22k S20K460 S20K460 2,2k 22k 10k x4 10k x4 22k x4 10k x4 10k x4 220F 2,2F 2,2F 0,047F 0,1F 100pF 0,1F 0,1F 0,1F 0,1F 2,2F 1000pF 22F 22F 0,1F 0,1F 1000pF 1000pF 0,15F 47F 100F 100F 100F 100F 0,1F 0,1F 0,1F 470pF 0,1F 0,1F 0,1F 0,1F 470pF 0,1F 0,1F 10n 10n 0,1F 0,1F 10F 0,01F 450V 400V= 400V= keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic 400V= 50V 50V keramisch / ceramic keramisch / ceramic

49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. 87. 88. 89. 90. 91. 92. 93. 94. 95. 96. 97. 98. 99. 100. 101. 102. 103. 104.

R51 R52 R53 R54 R56 R57 R58 R59 R99 R100 RN1 RN2 RN3 RN4 RN5 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C36 C37 C38 C39 C40 C41 C42 C43

Varistor Varistor nur/only BS.4.47061.A

630V= 25V 25V 25V 25V 25V keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic keramisch / ceramic 1600Vkeramisch / ceramic keramisch / ceramic

keramisch / ceramic keramisch / ceramic 25V

- A3.5 -

LICHTTECHNIK

BS.4.47010.A / BS.4.47061.A
" " " " " " " " " " " Diode / diode " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " 0,01F 0,01F 0,1F 0,1F 10F 10F 0,1F 10F 10F 1nF 100F STTA3006PI 18V 18V 18V 18V BA159 MUR460 MUR460 MUR460 MUR460 1N4148 1N4148 12V 18V 18V 1N4007 BYT01-400 BYT01-400 BYT01-400 BYT01-400 1N4148 BA159 P6KE200 BYT01-400 BA159 BA159 1N4007 BYT01-400 BA159 Z8,2V BA159 Z5,6V MUR460 MUR460 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 BA159 BA159 1N4148 1N4148 1N4148 1N4148

105. 106. 107. 108. 109. 110. 111. 112. 113. 114. 115. 116. 117. 118. 119. 120. 121. 122. 123. 124. 125. 126. 127. 128. 129. 130. 131. 132. 133. 134. 135. 136. 137. 138. 139. 140. 141. 142. 143. 144. 145. 146. 147. 148. 149. 150. 151. 152. 153. 154. 155. 156. 157. 158. 159. 160. 161.

C44 C45 C46 C47 C48 C49 C51 C52 C53 C54 C55 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 D32 D33 D34 D35 D36 D37 D38 D39 D40 D41 D42 D43 D44 D45 D46 D47

keramisch / ceramic keramisch / ceramic 25V 25V keramisch / ceramic 25V 25V 3kV 25V nur/only BS.4.47061.A

1,3W 1,3W 1,3W 1,3W

1,3W 1,3W

- A3.6 -

LICHTTECHNIK

BS.4.47010.A / BS.4.47061.A
" " " " " " " " " " " " " " " " " " " " " " " " " Transistor / transistor " " " " " " " " " " " " " " " " Schaltkreis / circuit " " " " " " " " " " " Z5,6V 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 1N4148 BZW06-376 BZW06-376 1N4148 BA159 1N4148 1N4148 1N4148 STH15NB50FI STH15NB50FI IRG4BC40S IRG4BC40S IRG4BC40S IRG4BC40S BC337-25 BC337-25 BC337-25 BC337-25 BC337-25 BC337-25 BC337-25 BC337-25 BC327-25 BC337-25 BC337-25 BC337-25 HEF4047BT IR2112 IR2112 NE555 TOP223Y CNY17-2 TLP250 6N136 ILQ30 CNY17-2 CNY17-2 4093 ILD30

162. 163. 164. 165. 166. 167. 168. 169. 170. 171. 172. 173. 174. 175. 176. 177. 178. 179. 180. 181. 182. 183. 184. 185. 186. 187. 188. 189. 190. 191. 192. 193. 194. 195. 196. 197. 198. 199. 200. 201. 202. 203. 204. 205. 206. 207. 208. 209. 210. 211. 212. 213. 214. 215. 216. 217.

D48 D49 D50 D51 D52 D53 D54 D55 D56 D58 D59 D60 D61 D62 D63 D64 D65 D66 D67 D68 D99 D100 D101 D102 D103 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 IC1 IC2 IC3 IC4 IC5 IC6 IC7 IC8 IC9 IC10 IC11 IC12 IC13

nur/only BS.4.47061.A nur/only BS.4.47061.A nur/only BS.4.47061.A

- A3.7 -

LICHTTECHNIK

BS.4.47010.A / BS.4.47061.A
" " LED " " " " " " " " Thermoschalter / thermo switch Trafo / transformer Drossel / choke LM358 IL300 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 3mm 67L080 gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow gelb / yellow

218. IC14 219. IC15 220. 221. 222. 223. 224. 225. 226. 227. 228. LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9

229. TH2

230. TR1 231. TR2 232. L6

BS.5.06340 R16N30, 33:1 Wdg. BS.5.09221.A

28.05.02

- A3.8 -

GL1 L1 T1 TH1
G D S G D S K A

T2

D1

R3

Y7 X3 X1 C5 LED1 LED2 X4 Y8 Y9 Y10 Y6 C4 C1 X5 K1 Y2 J6

10

Anode / Anode D1

IC3 IC4 TR1 Y12 Y11 J8

10

Y11

X13 X16

K6

IC2

X14

IC1

- A4.0 X15 X20 X19 X10

C13 L3

Y3 Y4 Y5

J6 J8

C3 X2 Y24 K5 X11 K3 X12 K2 M1

+

GL2 X18 K4 X21 J7

2 1 26

XF1

X17

X22 X23 D13 D17

Kathode / Cathode D13 Anode / Anode D17

Varistor R52 (BS.4.65101.A)

M1

Datum 09.11.01 30.01.04 006-c\2\ 4-65070A-1

Name Stlting Krft

Basisplatine / Base Board BS.4.65070.A / BS.4.65101.A

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

1/3

R36 D6 D5

GL2 Y24
R41 T13

R40

T16 C8 R51 R45 R46 R47 R48 R49 C15 R50 D9 T17

XF1.21

D7

C10 R38 C9

R39

Y5
L3

R10
D1 Y7 D19 K1.1 Y3 T1 R52 (BS.4.65101.A) L2 D20 Y4 K1.2 Y6 C3 L5 R13 C14 K1 R16 +15 R20 R21
5 1

L1

Y8

X1
Gl1 R37 T2 C12 R4 C1 R14 LED1 R19 D15 D16 M1 R17 LED2 R5 C4

X5

R35 C13

C5

2.6

3.5

3.3

2.1

2.2

2.3

2.5

2.4

2.7

3 2

3.10

2.10

3.6

3.8

3.9

3.4

3.2

3.1

2.8

C18

2.9

3.7

CS

XF1.1

XF1.2

XF1.20

XF1.24

XF1.26

XF1.14

XF1.10

XF1.6 XF1.15 XF1.17

XF1.22

XF1.8

XF1.16

XF1.23

XF1.18

XF1.25

XF1.9

- A4.1 -

X2

X4
+15

RN1 D4
2 3

C30 T14

X3

UGL

RN1 D14 J8
6

RN1 C32
4

XF1.12
+15

D3

K6

Y9 R3 Y10

T15 IC4

Regelkarte / Control Board

RN1
7

R27 C7 C11

D21 TH1 DIM3 Seite / Page 3

Datum 12.03.02 29.01.04 006-c\2\ 4-65070A-2

Name Stlting Krft

Basisplatine / Base Board BS.4.65070A / BS.4.65101.A

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

2/3

X11

K2

X12

X10 R6 XF1.4 T12 +15V J6 R29 T11 IC1

2 5

K3 D8

X13

D10 D12 K5 K4 T18 R12 C21 R30

1 6 4

C6

R1

K6.1

X14

X15 R7 C20 X16 X17

R9

R28 UGL Gnd R8 DIM 3 R23 R22 T10 R24 R11

T9

C17 D11 K2 K3

K4 +15 IC2
5 1

X18

- A4.2 D17 C23 TR1 XF1.16 C22 D13 +15

7 1

C16 R18 R15 R25 R26

K5 D24 D18

X19

2 6

R34

C28 R31

C29

R2

K6.2

X20

X21 J7 X22 X23

C19

R42 R32 R33 R43

XF1.19 D23 C24

6

XF1.7

XF1.13

IC3

C27
2 3 4 5 8

R44 C25 C26

D22

Datum 30.08.01 18.10.01 006-c\2\ 4-65070A-3

Name Stlting Stlting

Basisplatine / Base Board BS.4.65070.A / BS.4.65101.A

ARNOLD & RICHTER CINE TECHNIK LIGHTING DIVISION
PULVERMHLE D-83071 STEPHANSKIRCHEN

3/3

LICHTTECHNIK

BS.4.65070.A / BS.4.65101.A

STCKLISTE / SPARE PART LIST Basisplatine / Base Board

Pos. pos 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. Bezeichnung mark R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 Bauteilname component Widerstand / resistor " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " PTC1450 PTC1450 K45_1k 249k 249k 47 10k 100k 4,7k PTC C1450 10k 47 PTC C1450 5,6k 1k 47 5,6k 390 0,01 47 5,6k 10k 221k 22k 390 1k 1k 249k 249k 100k 22k 2,2k 2,2k 100k 200 270 6,8 100k 100k 470 150k 1,2k 1,2k 7,15k 1 1 1 Bemerkung remark

Metallschicht / metal film Metallschicht / metal film

4W

Metallschicht / metal film Metallschicht / metal film

Metallschicht / metal film Metallschicht / metal film

Metallschicht / metal film 2W 2W

Metallschicht / metal film Metallschicht / metal film Metallschicht / metal film Metallschicht / metal film

- A4.3 -

LICHTTECHNIK

BS.4.65070.A / BS.4.65101.A
" " " " " 1 100k 1 1,5k S20K275

48. 49. 50. 51. 52.

R48 R49 R50 R51 R52

Varistor, nur / only BS.4.65101.A

53. RN1 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. C1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C32

Widerstandsnetzwerk / 10k x4 resistor array Kondensator / capacitor " " " " " " " " " " " " " " " " " " " " " " " " " " " " Diode / diode " " " " " " " " " " " " " " " " " " 220F 22nF 2,2F 2,2F 2,2nF 22F 0,15F 0,1F 10F 22F 470pF 1F 6,8nF 1F 0,1F 0,1F 22F 22F 0,1F 0,1F 22F 22F 22F 470pF 0,1F 0,1pF 22F 22F 0,1F 22F STTA3006PI 1N4148 1N4148 1,5KE350 DB3i Z15V K1V26 Z5V6 Z18V Z18V 1N4148 1N4148 1N4148 Z18V Z18V 1N4148 1N4007 1N4007 1N4007 Z5V6 450V 250V~, Y 400V400V250V~, Y 35V 250V~ keramisch / ceramic 63V 35V 1600V250V~, X 250V~, Y keramisch / ceramic keramisch / ceramic keramisch / ceramic 35V 35V keramisch / ceramic keramisch / ceramic 35V 35V 35V keramisch / ceramic keramisch / ceramic keramisch / ceramic 35V 35V keramisch / ceramic 16V

84. D1 85. D3 86. D4 87. D5 88. D6 89. D7 90. D8 91. D9 92. D10 93. D11 94. D12 95. D13 96. D14 97. D15 98. D16 99. D17 100. D18 101. D19 102. D20 103. D21

1,3W 1,3W

1,3W 1,3W

- A4.4 -

LICHTTECHNIK

BS.4.65070.A / BS.4.65101.A
" " " Transistor / transistor 1N5819 1N5819 K1V26 STH15NB50FI STW20NB50 SPW47N60C2 09-2001 10-2001 12-2001, nur mit Isolierfolie/ use insulation foil 01-2002 nur mit Isolierfolie/ use insulation foil 09-2001 10-2001 12-2001, nur mit Isolierfolie/ 01-2002 use insulation foil

104. D22 105. D23 106. D24 107. T1

108. T2

"

109. T9 110. T10 111. T11 112. T12 113. T13 114. T14 115. T15 116. T16 117. T17 118. T18 119. IC1 120. IC2 121. IC3 122. IC4 123. LED1 124. LED2 125. TH1

" " " " " " " " " " Schaltkreis / circuit " " LED " Thermoschalter / thermo switch Trafo / transformer Relais / Relay " " " " Drossel / choke " "

STH15NB50FI STW20NB50 entfllt/omitted BC337-25 BC337-25 BC337-25 BC337-25 BUZ77B BC327-25 BC337-25 BC337-25 BC337-25 BC337-25 CNY17-2 CNY17-2 UC3845 LM317 3mm 3mm 67L080

gelb / yellow gelb / yellow

126. TR1

R16N30, 7:4 Wdg.

127. K1 128. K2 129. K3 130. K4 131. K5 132. K6 133. L1 134. L2 135. L3 136. L5

RTE24012 V23110 V23110 V23110 V23110 RTE44012 BS.5.06340.A PE-51687 MB007 R10N30, 2Wdg.

12.03.02

- A4.5 -