Unloading scheme of Gas turbine and Generator

contents
1. .......................................................... - 1
1.Compilation Basis................................................... - 1
2. .............................................. - 1
2.Work Scope and main work............................................ - 1
3. ...................................... - 2
3.Preparation work and condition...................................... - 2
3.1 ................................................... - 2
3.2 Road conditions at site ....................................... - 2
3.2 ............................................... - 2
3.2 Treatment for groundsill of the combustion engine workshop .... - 2
3.3 ................................................... - 3
3.3 Foundation of steam turbine workshop .......................... - 3
4. ........................................................ - 3
4. Preparation of appliance and instruments .......................... - 3
4.1 ............................................. - 3
4.1 Toolsappliances and materials at site ....................... - 3
5. .......................................................... - 4
5. Operating method .................................................. - 4
5.1 ....................................................... - 4
5.2 Plants delivery ............................................... - 4
5.2 ................................................... - 7
5.3 Preparation of plants unloading ............................... - 7
6. ......................................... - 11
6. Manpower orgnization and requirement of workers .................. - 11
6.1 .................................................... - 11
6.1 Manpower orgnization ......................................... - 11
6.2 .................................................. - 12
6.2 Requirements for the workers ................................. - 12
7. ................................. - 13
7. Management measures of qaulityhealthsafety and environment ... - 13


Unloading scheme of Gas turbine and Generator

Unloading scheme of Gas turbine and Generator

1.
1.Compilation Basis
1.1 425MW
The general design of construction organization for Nandipur 425MW combustion
engine project construction and erection work
1.2
Inspection and valuation standards of thermal power construction quality
1.3
Construction and acceptance technical standards of power construction
1.4DL5009.1-2002
Power construction safety regulation DL5009.1-2002
1.5
Foundation structural drawing of combustion engine and steam turbine from
designing institute
1.6
Layout diagram of the whole power plant from designing institute
1.7 GE
Drawings from GE company

2.
2.Work Scope and main work
425MW 9E

Pakistan Nandipur 425MW combustion engine project consists of three pieces of 9E

combustion engine, three pieces of exhaust-heat boilers and 1 piece of turbo unit.
This scheme is about the deliveryunloading and location of combustion engine and
generator.
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Unloading scheme of Gas turbine and Generator

Use large-scale flatcar to deliver combustion engine and generator to site.Use

hydraulicjack and track to paralell move the engine and generator.
Main parameter of combustion engine and generator

No
1
2

Name

Combustion engine

generator

:cm
Size: length x width x
height(cm)

qty(pc)

Kg
unit
weight(kg)

1120506506

204391

964450391

174692

3.
3.Preparation work and condition
3.1
3.2 Road conditions at site

Keep the road unblocked for large-scale flatcar and the transport vehicle. The path is
flat and compacted. The width and swerve radius of the road can satisfy the transport
vehicle needs.

According to the routine of the attached drawing for large-scale flatcar, level up the
road, if the swerve radius cant meet the requirements, it should be widened.
3.2
3.2 Treatment for groundsill of the combustion engine workshop
;
Before the plants reached site, complete the columns of the combustion engine
workshop to meet the backfilling requirements of workshop.

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Unloading scheme of Gas turbine and Generator

Backfilling requirements for the combustion engine workshop: The height of backfilling
earth should exceed the upper plane of the foot bolt of the workshop columns and it
should be leveled up and compacted to meet the tread need of the flatcar.
3.3
3.3 Foundation of steam turbine workshop
#1#2#3

Before the erection of #1#2#3 combustion engine and mainframe of generator,

suspend the foundation construction of the steam turbine workshop. After the
combustion engine plants are perched, resume the excavation and construction of
workshop foundation.

4.
4. Preparation of appliance and instruments
4.1
4.1 Toolsappliances and materials at site

No
1
2
3
4
5

Name

chain block

chain block

plank

sleeper

sleeper

Specification
2t
5t
1500150030
1501502500
1501501000

Unit

pc

pc

pc

pc

pc

qty
4
4
8
400
120

hydraulickjack

100t

pc

hydraulic
ejection

60t

set

425MW

Remark

self-owned

self-owned

SAIF
transfer
from Saif
pwerplant
SAIF
transfer
from Saif
powerplant
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Unloading scheme of Gas turbine and Generator

rest pier

100010001000

pc

track

8000300440

pc

50t

pc

pc

several

pc

several

10
11

12

Crane

accessory
hoisting cable

accessory
shackle

SAIF
transfer
from Saif
powerplant
SAIF
transfer
from Saif
powerplant

5.
5. Operating method
5.1
5.2 Plants delivery
5.1.1 loading direction of plants
#1 1

According to the construction site situation, #1 combustion engine is located at the

No.1 axis end of the workshop. The workshop is near the spillway channel. Thus the
distance cant meet the loading requirements of large-scale flatcar at the central
section.The loading procedures of combustion engine and generator are as following:
1#1

#1 combustion engine is at the rump of the flatcar and the vent of it is at the head of
the vehicle.After delivered to site,the flatcar should be paralell to the centre line of the
combustion engine and be driven to the unloading area from south direction of the
foundation.
2#2#3

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Unloading scheme of Gas turbine and Generator

#2#3 combustion engine are at the middle of the flatcar and the vents of them are at
the rear of the vehicle.After delivered to site,the flatcar should be parallel to the centre
line of the combustion engine and be driven to the unloading area from south direction
of the foundation.
3#1#2#3

#1#2#3 generators of the combustion engine are at the middle of the flatcar.The
field pole is at the rear of the vehicle.After delivered to site,the flatcar should be
paralell to the center line of the combustion engine and driven to the unloading area
from the south direction of the foundation.
5.1.2 Route for the transport vehicle
route for the transport vehicle as following:

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Unloading scheme of Gas turbine and Generator

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Unloading scheme of Gas turbine and Generator

5.2
5.3 Preparation of plants unloading
5.2.1 Preparation of unloading
1 100mm

Level up the ground at site.After compaction,spread 100mm thick gravel and compact
it again to make sure when parallel moving the generator there is no sinkage of the
ground.
2
.
Lay out the sleepers in order.Check the trackshydraulic jackhydraulic ejection and
connect the power.
5.2.2 Operating method
1
Park the flatcar to make the plant in accordance with the perch location,the center line
are the same,as followed drawing:

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Unloading scheme of Gas turbine and Generator

First,use motocrane to put the four pieces of rest pier right below the four pieces of
lifting eyes;second,use hydraulicjack to hoist the plant,when the jack reached the
highest point,use the sleepers to infill the space between the plant and the body of the
flatcar;third,jacking the plant back and forth until the height diffrence between the
underside of the plant and the body of the motocrane can meet the height requirement
of parallel movement .The diagram is as following:

When the height difference between the underside of the plant and the body of th
motocrane can meet the track height,infill the two ends of the plant with
sleepers.Descend the jack and reload the plant on the flatcar.Take off the jack and lay
out the rest pier again.Coordinate with the motocrane and enter the plant in
movement track,as followed drawing:

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Unloading scheme of Gas turbine and Generator

After the arrangement of the track,use hydraulicjack to hoist the plant and take out the
sleepers between the plant and motocrane,put down the plant on the movement
track.Take off the hydraulicjack and put the hydraulick ejection on the track,as
followed drawing:

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Unloading scheme of Gas turbine and Generator

5
Start the hydraulic ejection and drive the plant to the foundation direction,as followed
drawing:

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Unloading scheme of Gas turbine and Generator

Use the hydraulicjack to hoist the plant and infill the space between plant and
foundation with sleepers.Descend the jack and put the plant on the sleepers.Take off
the parallel track and hoist the hydraulicjack back and forth until the plant falls on the
foundation,as followed drawing:

6.
6. Manpower orgnization and requirement of workers
6.1
6.1 Manpower orgnization

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Unloading scheme of Gas turbine and Generator

Craneman

3people

in charge of the cooperation of hoisting

Operator

4people

in charge of the operation and maintenance of the

hydraulicjack and hydraulic ejection

Erector

6people

in charge of the auxiliary work during the location and

erection of combustion engine and generator

Safety officer 1person

in charge of the safety supervision and civilised erection

during the whole process

Electrician

1person

in charge of the power supply

Welder

2people

Technician

1person

in charge of welding erection and demolition work

in charge of establishing the scheme,converying

technology and supervising the construction

Chief commander 1person

in charge of the orgnization and coordination of all

the hoisting and position progress

6.2
6.2 Requirements for the workers
1
The erection principal should receive professinal traning and with plenty of
experience.
2

The operating workers should take part in the safetytechnologyquality training and
get familiar with the erection method and the technical requirements.
3
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Unloading scheme of Gas turbine and Generator

The operating workers who work for the hoisting job should take safety examination
and physical examination and go to their post after getting qualification.
4
The operating workers should execute the work in accordance to the drawings
related specific standards and instructional text.
5
Should there be any question or confusion during the work,feedback the information
to technician in time.
6,

Feedback the question to technician and site commander and avoid working without
permission.

7.
7. Management measures of qaulityhealthsafety and environment
7.1

Operating workers should get familiar with the operating guideline in advance and
execute based on its requirements.The work crew should learn the technology and
safety regulation before work.
7.2
Set up distinct signal for the construction area and forbid non-related person
approaching to the site.
7.3

Check all the hoisting cable and make sure there is no corrosionrupture and other
problems.
7.4
Before using the hydraulicjack,check the oil pipesoil pump to avoid the pipes burst.
7.5
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Unloading scheme of Gas turbine and Generator

Designate special person to supervise the transport vehicle to deliver plants to site
and avoid the plant crashing with buildings when turning a corner.
7.6
Everyone should hold his post and performs his function.

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