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ulfur and its compounds are present in most petroleum products and lubricants in varying concentrations. The origin of sulfur in these products may be from natural sources or the sulfur compounds may have been added during product processing as performance enhancers. The determination of sulfur content of crude oil is an integral part of the so-called crude assay of oil, since its concentration contributes to the complexity of the crude oil refining step. The presence of sulfur compounds in petroleum products is not desirable since they impart odor and may react with endproduct container vessels. Some sulfur compounds may corrode various metallic parts of internal combustion engines. Effects vary according to the chemical type of sulfur compounds present. Sulfur oxides formed during gasoline combustion can hinder the
esses, low levels of sulfur in feed stocks may poison expensive catalysts. Historically, the biggest environmental concern with the presence of sulfur in petroleum products was the emission of sulfur oxides formed during combustion of various fuel oils in large commercial or domestic applications. Consequently, industrial sulfur emissions are strictly controlled by most state and national government environmental pollution control agencies. With the advent of the 1990 Clean Air Act and actions by individual states such as Cali-
Table 1
As an outcome of this European round-robin study, it is pr oposed that the Wickbold and EDXRF methods be dropped from further consideration for analyzing fuels at the 30-mg/kg sulfur level for the year 2005.
performance of catalytic converters and can also be converted to acids, which promote rusting and corrosion of engine parts and piston rings and cause cylinder wall wear. In aviation gasoline, sulfur compounds have a deleterious effect on the antiknock efficiency of the alkyl lead compounds. Sulfur in diesel fuels causes wear due to the corrosive nature of the combustion products and increases the amount of deposits in the combustion chamber and on pistons. High boiling range fractions and residual fuels usually contain higher amounts of sulfur, which creates corrosion and pollution problems. The conversion of sulfur to SO3 during combustion and later reaction with water will form sulfuric acid, corroding the metal surfaces of equipment. In many petroleum rening proc-
Analysis** ASTM IP DIN AFNOR JIS ISO General bomb method D129 61 51577 T60-109 Lamp method D 1266 107 M07-031 High-temperature D 1552 M07-025 method WDXRF D 2622 51-400T6 K2541 14596 Oxyhydrogen burner D 2784 or lamp Oxidative microD 3120 16591 coulometry Oxidative microD 3246 373 M07-052 coulometry Hydrogeneolysis and D 4045 rateometric colorimetry EDXRF D 4294 336 M07-053 8754 Additives WDXRF D 4927 407 51-391T2 Additives ICP-AES D 4951 Additives ICP-AES D 5185 UV-uorescence D 5453 M07-059 WDXRF D 6334 Oxidative combustion D 6428 and electron capture detection Additives WDXRF D 6443 EDXRF D 6445 **This table was excerpted from a larger compilation of equivalent
test methods by Nadkarni.4 **IP = Institute of Petroleum (U.K.), DIN = Deutsche Institute fur Normang (Germany), AFNOR = Association Francaise de Normalization (France), JIS = Japan Industrial Standards, and ISO = International Organization for Standards (Geneva, Switzerland).
Analytical test methods used for the determination of sulfur in petroleum products and lubricants*
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Table 2 ASTM Method D 129 Technique Bomb combustion and BaSO4 precipitation
Bias 0.05%high
D 1266
D 1552
D2622
Lamp combustion: BaSO4 precipitation, or NaOHtitration, or turbidometry if <0.01% High-temperature combustion:iodate titration or IR detection WDXRF
0.005
D 2784
D 3120
Oxyhydrogen burner or lamp combustion and BaClO4 titration or turbidometry Oxidative pyrolysis and microcoulometry Oxidative pyrolysis and microcoulometry Hydrogenolysis and rateometric colorimetry
Samples with boiling points >177 C and >0.06%S; petroleum cokes up to 8% S Diesel and jet fuels, kerosene, distillate oils, naphtha, residual oils, lube base oil, hydraulic oil, crude oil, unleaded gasoline, M-85 and M-100 fuels; range 3 mg/kg to 5.3% For liquid petroleum gas only; >1 ppm S
Iodate:>1% chlorine and >0.1% nitrogen interfere IR:none from N or S Volatile samples may not be suitable; standard and sample matrix must be matched for CH ratio; expensive instrument
Not known
NA**
NA
NA
D 3246 D 4045
D 4294
EDXRF
D 6334
WDXRF
D 6428
3100 ppm S in light liquid >10XCl, 1000XN, and 500 hydrocarbons, boiling range ppm heavy metals interfere 26274 C 1.5100 ppm S in petroleum >10XCl, >1% N, and 500 gas ppm heavy metals interfere 0.0210 ppm S in liquids with boiling points 30371 C, e.g., naphthas, kerosene, alcohol, steam condensate, distillates, jet fuel, benzene, toluene 150 ppm5% in hydrocarbons Spectral interference from such as diesel, naphtha, >0.1X of water, lead alkyls, kerosene, residuals, base Si, P, Ca, K, halides; matrix oils, hydraulic oils, jet fuel, effects; oxygen interferes in crude oils, unleaded gasoline, oxygenates and M-85 and M-100 fuels Additives, lube oils with Spectral and matrix inter0.012.0% S ferences can be compensated Lube oils and additives Viscosity index improver gives low bias but can be suppressed Used lube oils, base oils Same as D 4951; particulates with 9006000 ppm S will give low results Liquid hydrocarbons boiling >0.35% halogens interfere at 25400 C and viscosities 0.210 cSt at room temperature; naphtha, distillates, motor fuels, oils containing 18000 ppm S 15940 ppm S in gasoline Standards need to be matrix and oxygenate blends matched, e.g., oxygenates, gasohols 0.05100 ppm S in liquid Moisture produced in combustion aromatic hydrocarbons needs to be removed before detection
28%
38%
NA
NA NA
0.02894 (X + 0.1691)
0.1215 (X + 0.0555)
None
See the test method 0.016 for oils; 0.14 for additives 0.49X 0.81 0.1867X 0.63
See the test NA method 0.061 for oils; 0.372 for additives 1.2X 0.75 None 0.2217X 0.92 None
0.04 (X + 97.29)
0.1182 (X + 54.69)
None
NA
continued
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D 6443
WDXRF
D 6445
EDXRF
Spectral interference from Mo and None Pb; in other elements, interference reduced by alpha corrections See D 4294 12.3 (X + 10)0.1 36.26 (X + 10)0.1 NA
fornia, an emphasis regarding mobile pollution sources (vehicles) has also evolved. The current highprole sulfur control issue is surely clean (low-sulfur) motor fuels, specically gasoline and diesel. On the other hand, several metal sulfur compounds are purposely added to lubricating oils and additives to enhance their performance. These include sulfonates of barium, calcium, magnesium, MoS2 , etc. Further information on the presence and importance of sulfur in petroleum products can be found in Boldt and Hall,1 Dyroff,2 and Nadkarni.3
not correcting for test method interferences, and/or not having satisfactory quality control in the laboratory operations. These are not mere speculations, but are based on actual laboratory experience. On the other hand, it has been observed that sets of laboratories that are well managed in terms of test method adherence, appropriate calibration, and strict quality control obtain precisions equal to if not better than the ones espoused in the ASTM test methods. It is illuminating to look at the three major studies done to review the analytical performance of some major test methods used in the laboratories testing petroleum products.
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Table 3
Gasoline
Diesel
Table 4
Comparison of reproducibility obtained in the European crosscheck with ASTM test method reproducibility*
European cross-check ASTM method Method reproducibility reproducibility WDXRF 10 12.8 (D 2622) EDXRF 37 74 (D 4294) UV-uorescence 10 8.1 (D 5453) Microcoulometry 16 19 (D 3120) Wickbold 17 101 (D 1266) *All precision estimates are at 50 mg/kg sulfur in gasoline.
tested: WDXRF (ISO14596, i.e., ASTM D 2622), EDXRF (IP PM CX/00, i.e., ASTM D 4294), UV-fluorescence (MO7-059, i.e., ASTM D 5453), microcoulometry (ISO CD 16591, i.e., ASTM D 3120), and Wickbold combustion (EN 24260, i.e., D 1266). At these levels, all ve test methods were found to produce essentially equivalent results, but the precision of different methods varied considerably (Table 3). The best reproducibility was obtained for WDXRF and UV-fluorescence methods. Table 4 compares the reproducibility obtained in this cross-check with those suggested in their equivalent ASTM methods. The best reproducibility appears to be those of the D 2622 and D 5453 test methods. As an outcome of this European round-robin study, it is proposed that the Wickbold and EDXRF methods be dropped from further consideration for analyzing fuels at the 30mg/kg sulfur level for the year 2005. Only the UVuorescence method was considered suitable for the determination of sulfur at less than 10 mg/kg content required in future European fuels.
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Table 5
Analysis method Robust mean robust SD (#valid results) Motor gasoline (MG9904) mg/kg D 1266 115 38 (5) D 2622 96 8.7 (30) D 3120 69 36 (13) D 4045 82.8 8.7 (4) D 4294 105 34 (49) D 5453 78.7 14.2 (15) Reformulated gasoline (RFG9906) mg/kg D 2622 16.7 6.0 (66) D 3120 14.3 3.7 (5) D 4045 13.6 3.5 (5) D 4294 29 21 (31) D 5453 13.9 1.6 (22) Diesel fuel (DL9902)mg/kg D 129 614 222 (10) D 1266 360 (1) D 2622 466 19 (64) D 4045 422 152 (4) D 4294 487 27 (142) D 5453 471 55 (20) Figure 2 Box and whisker graph for methods used for sul fur determination of automotive lubricant additive 9910.
Figure 1 Box and whisker graph for methods used for sul fur determination of motor gasoline sample 9908.
analyzed three times per year. Since only a single analysis using ASTM DO2 methods is carried out, only an estimate of reproducibility (which ASTM defines as the agreement between two laboratories analyzing the same sample using the same test method) can be calculated. As can be imagined, a vast database exists
through this program regarding the reproducibility of various test methods used for a multitude of analyses. A survey among the participating laboratories conducted in August 1999 found that the most commonly used test methods for sulfur determination in motor gasoline, #2 diesel fuel, reformulated gasoline (RFG), and aviation turbine fuel were D 2622 WDXRF, D 4294 EDXRF, and D 5453 UV-fluorescence. Other test methods, D 1266 lamp, D 3120 microcoulometry, D 4045 hydrogeneolysis rateometry, and D 6344 WDXRF, were used to a much lesser extent.8 Table 5 gives typical analyses obtained in these cross-checks using alternative sulfur methods in different matrices. There is a vast amount of data available, but only the typical data from 1999 cross-checks are included to illustrate the point. Overall, there appears to be good agreement between the mean results obtained by alternative methods for a particular product. However, sometimes there is considerable difference between the precisions obtained associated with the individual test methods. This point is more vividly illustrated in the box and whisker graphs plotted for two products, motor gasoline and automotive lubricant additive, in Figures 1 and 2 respectively. These graphs provide a cross-reference of test data generated from different methods that determine the same parameter. The graph separates the data by standard with the shaded box representing the middle 50% of test data centered around the median. The horizontal lines within the box represent the median of the reported data. Data points above or below the whisker are included, unless
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Table 6
Method D2622 D3120 D5453 D1266 D2622 D3120 D4294 D5453 D2622 D5453
the data are off the y-axis scale, in which case the data, which would be off the graph, are indicated with an arrow. The y-axis scale represents the absolute value and the x-axis scale provides an identification of the test method and number of reporting data points. The sulfur concentrations in these two products differ almost by a factor of 100. Even though the mean values of each product are reasonably close among different test methods, the range of results and thus the reproducibility of the analysis varies widely from unacceptable (e.g., D 4927A in Figure 2) to very precise (e.g., D 1552 in Figure 2). Thus, great care must be exercised in making decisions regarding product quality among buyers and sellers and by the regulatory agencies. The precision of the analysis is perhaps even more important than the average value in cases of dispute. In spite of the resounding success of the ASTM DO2 Committees interlaboratory crosscheck program (ILCP) project, the precisions calculated from these round-robin studies were generally found to be inferior to those required in the standard test methods. This situation was somewhat improved after the extreme outlier rejection routine was included in the statistical calculations. However, the round-robin precision was still found to be better than the one given in the standard test method only in a small numer of cases. Typical data on cross-check and test method reproducibility are compared in Table 6. As noted earlier in this article, a lack of strict adherence to test method details, inadequate calibration, and probable lack of quality control in the laboratory are the suspected reasons for this discrepancy. The original reproducibility value in the standard test methods resulted from w ell-controlled cross -checks among a limited number of leading industry laboratories. Hence, it would not be judicious to replace the current reproducibility limits given in the standard test methods with those from these crosschecks among laboratories that may or may not be technically well controlled.
continued
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Table 7
ASTM D 5453 D 2622 sample* Mean SD % RSD Mean SD % RSD Below 10-mg/kg level RFG9810 2.5 1 40 6.5 5.5 85 RFG9907 2.2 0.9 40 6 5.7 95 JF 9711 3.5 1.8 51 13.9 13.3 96 RFG9806 4.5 1.4 31 9 7.1 79 RFG 9706 5 1.5 30 7.4 5.2 70 RFG 9712 5 1 20 8.8 5.3 60 RFG9612 8.7 1.9 22 12.2 5.7 47 Between 10 and 30 mg/kg level MG 9612 10 2 20 14 10 71 RFG9807 11 2 18 13 6 46 RFG 9709 13 3 23 14 6 43 RFG 9910 17 2 12 18 6 33 RFG 9609 14 3 21 15 6 40 RFG 9906 14 2 14 17 6 35 RFG 9703 27 5 19 28 6 22 RFG 9901 29 2 7 30 7 23 RFG 9803 30 4 13 34 10 29 RFG 9904 23 2 9 24 8 33 *RFG = reformulated gasoline; JF = jet fuel; MG = motor gasoline.
Figure 3 D 5453 vs D 2622. mg/kg sulfur level and equivalent at above this level. Thus, there is no technical reason w hy D 5 4 5 3 should not be the primary method of analysis for sulfur in gasoline-type products. The cost of instrumentation and maintenance of D 5453 equipment is also about three times lower than that needed for the D 2622 method.
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Table 8
Comparison of three major test methods used in oil industr for sulfur analysis; values expressed as mean reproducibility (number of valid results)
D 2622 ASTM sample* (WDXRF) JF9811 6.1 15.8 (34) MG9812 184 39 (27) MG 9904 96 24 (30) RFG 9811 218 39 (69) RFG9902 67 24 (73) RFG 9904 30 19 (71) RFG 9905 99 27 (74) RFG 9906 17 17 (66) DL 9810 441 52 (63) DL 9902 466 53 (64) *DL = diesel fuel.
D 4294 D 5453 (EDXRF) (UV-uorescence) 34 83 (81) 2.85 1.8 (16) 195 111 (52) 165 68 (16) 105 94 (49) 79 39 (15) 235 75 (42) 214 68 (20) 72 66 (39) 65 20 (25) 42 69 (39) 29 7 (24) 114 100 (44) 89 22 (25) 29 58 (31) 14 4 (22) 456 102 (143) 440 91 (16) 487 75 (142) 471 152 (20)
5. Kohl K. ASTM Research Report DO2-1456. ASTM, West Conshohocken, PA, 1999. 6. Tittarelli P. Round Robin Exercise for Sulfur Test Methods for EN 228 and EN 590 Fuel Specications. CEN/TC 19/WG 27, Apr 2000. 7. Bover WJ. ASTM Standardization News 1994; June:56 63. 8. Bradley D. (ASTM). Private communication to EPA, Sep 20, 1999. 9. U.S. EPA. Federal Register, 62(133), 40 CFR Part 80, Part II, p. 37337. Jul 11, 1997. 10. U.S. EPA. Federal Register, 64(92), 40 CFR Parts 80, 85, and 86, p. 26055, May 13, 1999. 11. U.S. EPA. Federal Register, 65(28), pp. 675274. Feb 10, 2000. 12. Title 13, California Code of Regulations. Sections 2281 and 2282, Sep 1992.
nance of the instrumentation used in this test method. Table 8 compares the results obtained on several typical samples of petroleum products analyzed by three major methods used in the oil industry: D 2622 WDXRF, D 4294 EDXRF, and D 5453 UV-uorescence. In spite of the large number of laboratories using the D 4294 method, poor reproducibility, sometimes approaching 100% or more of the mean value, makes this analysis of very little use, particularly in settling product quality disputes between buyer and seller. Again, at below a 30-mg/kg sulfur level, D5453 has the best precision among the three test methods compared.
Dr. Nadkarni is President, Millennium Analytics, Inc., 47 Helena St., East Brunswick, NJ 08816, U.S.A.; tel.: 732613-8710; e-mail: knadkarni@aol.com. Dr. Nadkarni is Chairman of the ISO/TC 28 Committee on Petroleum Prod ucts and Lubricants, Chairman of the ASTM DO2 SubCommittee 3 on Elemental Analysis, and Vice-Chairman of the ASTM DO2 Sub-Committee 92 on Inter- L a b o r a t o ry Cross-Check Programs.
Concluding remarks
There are over a dozen test methods available for the determination of sulfur in petroleum products and lubricants. Each method has its advantages and drawbacks. An intelligent choice must be made based on the methods accuracy and precision before deciding which method to use for a specic product. Since the method precision is dependent on the sulfur concentration level, this is a critical decision. Arbitrarily using a test method without taking these considerations into account can only result in producing data that are unreliable, which does not help in settling disputes in commercial transactions or in regulatory affairs.
References
1. Boldt K, Hall BR, eds. Signicance of Tests for Petroleum Products. STP 7C. ASTM, Philadelphia, PA, 1977. 2. Dyroff GV, ed. Manual on Signicance of Tests for Petroleum Products. 5th ed. MNL 1. ASTM, Philadelphia, PA, 1989. 3. Nadkarni RA. Modern Instrumental Methods of Elemental Analysis of Petroleum Products and Lubricants. STP 1109. ASTM, Philadelphia, PA, 1991. 4. Nadkarni RA. Guide for the Analysis of Petroleum Products and Lubricants. MNL 44. ASTM, West Conshohocken, PA, 2000.
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