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Atlas Copco Portable Air Compressor

XAS 185 JD7


Parts list
1310 3011 74 Ed. 0 2007-02

Copyright 2007, Atlas Copco Compressors LLC Westfield, Massachusetts


Any unauthorized use or copying of the contents or any part of this book is
prohibited. This applies in particular to trademarks, model denominations, part
numbers and drawings.

No. 1310 3011 74 Ed. 0


2007-02

OWNERSHIP DATA
Unit model:

Owner's machine no.:

Electric motor type:

Unit service no.:

Delivery date:

Motor serial no.:

Service plan:

First start-up date:

Selected Lubricants
Compressor:

Capacity:

Bearing grease type, electric motor:


Printed Matter Nos.
Atlas Copco instruction book:

Atlas Copco logbook:

Atlas Copco parts list:

Motor parts list:

Local Atlas Copco Representative


Name:
Address:
Telephone:

Contact persons:

Telefax:

Parts:

Example parts list


Ref. Part number

Qty Name

1
2
3

158 Screw - Round Head


2
Hinge
2
Fender

1310 0332 64
1310 0326 91
1310 0326 79

Service:

Remarks

Explanation of columns:
Ref. - Reference number. Relates a part in list and drawing. "x" means that the part is not shown on the drawing. "-"
indicates the beginning of a new list item.
Part number. "---" directs to consult another list of which the heading mostly has the same designation . "***" means
that the part is not available as spare part. Parts followed by one dot are comprised in the assembly(ies) listed above
the first dot.
Qty - A number indicating the quantity of parts. The quantity is only related to its corresponding reference number
("Ref") and may differ from the total quantity of this part for the entire unit. For parts of an assembly the quantity
mentioned is for one assembly. "AR" means "as required" : bulk material or quantity to be determined.
Name - Mostly part names. When machine types, Classification Societies, dimensions, etc. are mentioned under the
same "Designation", look carefully for the part number for your specific equipment. When a selection is to be made,
the various selections are indented and preceded by a dash.
Remarks - A number followed by a bracket, e.g. 1), refers to a footnote.
A number in bold, e.g. 1, refers to a "Service Kit". For the "Service Kit" number, see below list. Parts of one "Service
Kit" may be spread over several pages.
ORDERING PARTS
Always quote the part number, "Designation" and quantity of the desired parts as well as type designation and serial
number of the unit.
2

1310 3011 74

Table of Contents
1.

Compressor Drive Group..............................................................................................................................5

2.

Engine Mounts ...............................................................................................................................................7

3.

Air Intake.........................................................................................................................................................9

4.

Exhaust System ...........................................................................................................................................11

5.

Cooling System............................................................................................................................................13

6.

Air Outlet.......................................................................................................................................................15

7.

Oil System ....................................................................................................................................................17

8.

Regulating System ......................................................................................................................................19

9.

Fuel System..................................................................................................................................................21

10.

Hood Assembly Steel Version....................................................................................................................23

11.

Body Work Steel Version ............................................................................................................................25

12.

Hood Assembly Steel Version....................................................................................................................27

13.

Bodywork PE Version29

14.

Control Panel................................................................................................................................................31

15.

Electrical System .........................................................................................................................................33

16.

Road Lighting...............................................................................................................................................35

17.

Drawbar, Axle Assembly.............................................................................................................................37

18.

Decal Location .............................................................................................................................................39

19.

Air Receiver ..................................................................................................................................................41

20.

Unloader Valve .............................................................................................................................................43

21.

Actuating Valve Assembly..........................................................................................................................45

22.

Air Receiver Service Kit ..............................................................................................................................47

23.

Unloader Valve Service Kit .........................................................................................................................49

24.

Speed Regulator Service Kit.......................................................................................................................51

25.

Maintenance Kits ........................................................................................................................................53

1310 3011 74

16
19

19

15

11

10

13

17
14

10

12

6
5

18

8
4

20

2
1

1310 3011 74

1. Compressor Drive Group


Ref

Part number

Qty

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

0211 1404 00
0300 0274 92
1604 0745 00
0337 5196 00
1604 0774 00
1615 5441 00
0147 1962 71
1310 0301 39
0147 1382 03
0108 1392 00
0147 1457 03
SCRO 0918
0333 3227 00
0108 3417 00
1604 0761 00
0102 0460 00
0291 1113 00
1615 9398 01
0147 1420 03
1616 7194 80

4
4
1
1
1
1
1
3
1
2
1
6
6
2
1
1
3
1
2
1

Name

Remarks

Cap screw
Washer
Bushing
Parallel key
Coupling (male)
Washer
Hex head screw
Bolt m14 x 160
Bolt m10 x 140
Spring pin
Bolt m14 x 140
Cap screw .312" x 1.0l
Lockwasher
Spring pin
Coupling (female)
Parallel pin
Locknut
Housing
Bolt m12 x 140
Element O.I.S. K-38

1310 9045 00 Rev. 00

1310 3011 74

13
11
12

5
14
5

16

10

4
7

8
4
8

15

1310 3011 74

2. Frame and Mounts


Ref

Part number

Qty

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

1310 0304 11
1310 4254 00
0147 1476 03
1310 0302 95
0291 1111 00
1202 8719 00
1202 9006 02
0147 1360 03
1310 4252 00
1619 2766 00
1604 4099 31
0301 2358 00
0147 1402 15
1604 4220 00
1310 4102 00

1
2
4
4
4
2
4
8
1
4
1
3
3
4
1

Name

Remarks

Engine - Diesel
Mount - Engine
Screw - M16 x 35
Stud
Locknut - M10
Disk
Vibration mount
Screw - M10 x 20
Support
Screw
Lifting Hook
Washer
Screw
Limiting Disc
Frame

1310 9045 01 Rev. 00

1310 3011 74

12
3

11

17
13

6
19

10

20

18

15
5

14
16

2
4
5

5
4

1310 3011 74

3. Air Intake
Ref

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1310 0301 58
1310 4152 00
1310 0301 66
0147 1323 03
0301 2335 00
1310 0345 21
1310 0323 83
1310 0301 55
1310 0301 59
1310 4153 00
1310 0341 73
0347 6131 00
0347 6119 00
1615 7667 82
0211 1325 00
0663 2106 16
0347 6113 00
1310 4256 00
0147 1475 03
0301 2378 00

1
1
1
6
6
2
4
1
1
1
1
3
1
1
14
1
2
1
1
1

Air Cleaner -Engine


Support
Duct
Screw
Washer
Hose
Clamp
Hose
Air Cleaner - Compressor
Support
Hump Hose
Clamp M77
Clamp M110
Unloading Valve
Screw
O-Ring
Hose Clamp
Pipe Air Inlet
Screw
Washer

1)
2)
3)
4)

1310030160
1310030310
1310033926
1310030309

Remarks
1), 2)

3), 4)

Element-Engine Air Filter


Element-Engine Safety Cartridge (optional)
Element-Compressor Air Filter
Element-Compressor Safety Cartridge (optional)

1310 9045 02 Rev. 00

1310 3011 74

9
6

5
3

4.

10

1310 3011 74

4. Exhaust System
Ref
1
2
3
4
5
6
7
8
9

Part number Qty

Name

1310 4150 00
1310 0301 62
1310 0345 55
1310 0339 54
1310 4151 00
1615 5664 00
1310 4264 00
1310 1477 00
1310 4163 00

Exhaust Pipe
Clamp - "V" Band
Clamp - Exhaust "2.25"
Hose - Flex Metal
Exhaust Pipe
Screw
Muffler - Exhaust
Clamp - Exhaust "2.25"
Heat Shield

1
1
2
1
1
8
1
1
1

Remarks

1310 9045 03 Rev. 00

1310 3011 74

11

25

23
21

22

22

21

12

11

9
24
22

21

23 22

10

20
10
14

12

10

10

1
8
26
2

10
10
13

12

1310 3011 74

5. Cooling System
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part number

Qty

Name

Remarks

1310 4237 00
1310 4239 00
0211 1251 00
0301 2321 00
1310 0342 83
1615 7690 00
1615 5664 00
1310 0342 81
1310 4249 00
0347 6113 00
0147 1247 03
1619 2766 00
1310 4261 00
1310 4281 00
1615 5664 00
0147 1363 03
0301 2344 00
1310 0342 89
1310 0352 02
1310 4270 00
1310 0304 17
1310 0323 84
1310 0311 97
1310 0304 19
1310 4234 00
1310 4235 00

1
1
6
6
1
1
4
1
1
6
4
16
1
1
4
4
4
1
2
2
3
4
AR
1
1
1

Radiator/Oil Cooler
Fan Spacer
Screw
Washer
Fan Guard
Ring Clamp
Screw
Fan
Top Tank
Hose Clamp
Screw
Screw
Lower Radiator Hose Assembly
Upper Radiator Pipe
Screw
Screw
Washer
Hose Clamp
Hose Clamp
Hose Sleeve
Elbow
Hose Clamp
Hose
Adapter
Panel
Fan Box

1310 9045 04Rev. 00

1310 3011 74

13

25
21
22

23

18
10

24

6
5
7

17

11

2
3
14
15

12
8

20

13

16

19

19
20

14

1310 3011 74

6. Air Outlet
Ref

Part number

Qty

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1604 9951 80
0663 3131 00
1604 7943 01
0663 3131 00
0333 3227 00
0147 1323 03
0571 0035 74
1310 4242 00
0663 7137 00
0663 7141 00
1604 3980 81
0653 1062 00
0686 3716 01
0211 1364 00
0301 2344 00
0211 1373 00
9125 6295 00
1619 2766 00
1310 1365 00
9747 6020 00
1310 0302 65
9710 5691 00
1615 5080 00
0661 1000 29
1310 0301 92

1
1
1
1
2
2
1
1
1
1
1
1
1
3
4
1
1
4
2
2
1
1
1
1
1

Name

Remarks

Twin Ball Valve


O-Ring
Restrictor
O-Ring
Lockwasher
Hexagon Bolt
Nipple
Hose
O-Ring
O-Ring
Outlet Manifold
Flat Gasket
Plug
Bolt M10
Washer
Bolt M10
Gasket
Screw
Claw Coupling
Rubber Gasket
Valve-safety
Elbow-pipe
Plug
Washer-seal
Seperator Assembly

1310 9045 05 Rev. 00

1310 3011 74

15

11
12
11

12

13

1
3
11
12

10
12
11
12
11

SEE DETAIL A

12
11
5

DETAIL A

16

1310 3011 74

7. Oil System
Ref

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10
11
12
13
14

0300 8019 00
1615 7767 02
1619 3770 00
1613 6105 00
1202 8660 00
0661 1000 27
0147 1323 03
0147 1329 03
1310 4167 00
0301 2335 00
0072 8403 16
1202 8663 01
1310 0342 89
0346 1012 44

2
1
1
1
1
1
3
2
1
4
5m
6
2
1

Washer-flat
Housing-oil filter
Nipple-hex
Filter-oil
Nipple
Seal washer
Screw
Screw
Bracket
Washer-flat
Hose
Clamp-hose
Clamp-hose
Clamp

Remarks

1310 9045 06 Rev. 00

1310 3011 74

17

15

3
2
1

29
23

15

13

22
27
30

12

7
1

17

10
21

11

18

18

21

14

28

18

22

16

17
23

18
17
18 21
18
20
18

17

24

18
18

25

19

26

18

1310 3011 74

8. Regulating System
Ref

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

0147 1322 03
0301 2335 00
0291 1110 00
1310 0369 57
1310 0316 53
0291 1108 00
1310 0302 45
9710 5906 00
0147 1329 09
1310 0302 46
0147 1250 03
0291 1110 00
1310 0301 61
0324 1130 00
NUT 00846
1604 0321 80
0581 0000 38
1310 0345 79
0686 4201 03
0581 0000 47
0581 0000 33
0070 6002 05
0070 6002 04
0661 1020 00
0581 0000 52
1310 0304 13
1310 0316 52
0301 2321 00
1310 0369 56
1310 0353 91

3
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
9
1
1
3
4m
4m
1
1
1
1
1
1
1

Screw
Washer
Nut
Clevis
Threaded Rod
Nut
Lever Arm
Screw-Self Tapping
Screw
Bracket
Screw
Nut
Bracket
Spacer
Nut
Piston
Coupling
Gasket-flat
Plug
Coupling
Coupling
Tube
Tube
Gasket
Coupling
Hose Assembly
Ball Socket, w/ Disconnect
Washer-Flat
Cotter Pin
Clevis Pin

Remarks

1310 9044 57 Rev. 00

1310 3011 74

19

18

4
2

17

4
1
5

4
19
13

2
4

11
6

14
12

13

21

15

12

18
5

20

7
6

6
16

19

10
7
8

20

1310 3011 74

9. Fuel System
Ref

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1310 0315 80
1310 0311 98
1310 0302 29
1310 0323 84
0291 1110 00
0147 1323 03
0301 2335 00
1310 4276 00
1310 4277 00
1310 4275 00
1310 4278 00
1310 0349 92
1310 0349 94
1310 0343 63
1310 4259 00
1310 4257 00
1310 4258 00
1310 0343 88
1310 0327 02
1310 0317 97
1310 4149 00

1
2Ft
2Ft
6
2
6
4
1
1
1
1
2
2
1
1
1
1
10
2
1
1

Filter
Hose
Tube
Clamp-hose
Locknut
Screw
Washer-flat
Strap
Strap
Strap
Strap
Grommet
Elbow - Hose
Cap
Tube
Sender - Fuel Level
Switch - Low Liquid Level
Screw - 10-24 x 0.5 Lg.
Gasket
Gauge - Fuel level
Fueltank

Remarks

1310 9045 08 Rev. 00

1310 3011 74

21

14

15

17
19, 29, 21, 23
22

26

15
25
3

13

17

24

11

12

24

15
4

27

10
7

18
5

22

1310 3011 74

10. Hood Assembly


Ref Note

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

1310 4114 21
1310 4240 00
1310 0327 78
1310 0357 17
1310 4124 00
1310 4122 00
1202 8673 00
0333 2121 00
0147 1246 03
0266 2108 00
1604 4317 00
1604 4056 00
1604 4062 00
1604 4057 00
1310 0327 87
0690 1132 00
0690 1140 00
1619 2665 00
1310 4125 80
1310 4125 00
1613 6650 01
0129 3172 01
1604 4317 00
16041869 00
0333 2121 00
0266 2108 00
1604 6733 00

1
2
2
1
2
1
1
2
2
2
AR
2
1
1
12
2
1
AR
1
1
1
4
1
2
2
2
2

Hood Assembly
Label
Ball Stud
Label
Foam Insulation
Foam Insualtion
Handle
Washer
Screw
Nut
Seal
Protector
Protector
Protector
Rivet
Label
Label
Seal
Access Door Assembly
Door
Lock
Rivet
Seal
Bumper
Washer
Nut
Catch

1
*
*
*
*

Remarks

1310 9054 16 Rev. 00


1) Standard color is yellow o
o

For availability of other colors consult an Atlas Copco sales representative.


* Contained in the assembly.

1310 3011 74

23

2
4
24

26

25

34

1
8

21
13

20

16
30

19

27
18

7
9
16
5
14

28

22

15
11

23

12

16

32

24

1310 3011 74

11. Body Work Steel Units


Ref

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

1310 4103 29
1310 4103 00
1310 4104 00
1604 3423 00
1310 4108 00
1310 4109 29
1310 4109 00
1310 4110 00
1310 4144 00
1310 4112 29
1310 4112 00
1310 4113 00
1310 4126 29
1310 4126 00
1310 4127 00
1310 4243 00
1310 4262 00
1604 6686 00
1310 0327 87
1615 5664 00
1619 2766 00
1604 3858 00
0292 1305 00
1310 0327 78
1605 0025 00
1310 4148 00
1619 2766 00
01471329 03
02911110 00
03012335 00
1310 4253 00
1615 5664 00
1619 2665 00
1310 0455 00
1619 2766 00
1310 4163 00
1619 2766 00
1310 4268 00

1
1
1
2
3
1
1
1
2
1
1
1
1
1
1
1
2
2
6
28
8
8
2
2
2
2
10
2
2
2
1
8
4
1
2
1
2
1

Front Baffle Assembly


Baffle
Foam Insulation
Screw
Foam Insulation
Rear Baffle Assembly
Rear Baffle
Foam Insulation
Foam Insulation
Side Panel Assembly
Panel
Foam Insulation
Side Panel Assembly
Side Panel
Foam Insualtion
Bumper
Gas Strut
Latch
Rivet
Screw
Screw
Plug
Locknut
Ball Stud
Hinge Pin
Fender
Screw
Screw
Nut
Washer
Toolbox
Screw
Screw
Guard
Screw
Heat Shield
Screw
Guard

Remarks
1
*
*
*
*
1
*
*
*
1
*
*
1
*
*

1310 9054 09 Rev. 00


1) Standard color is greyo
o

For availability of other colors consult an Atlas Copco sales representative.


* Contained in the assembly.

1310 3011 74

25

4
2

8
10

10

8
5
3

26

1310 3011 74

12. Hood Assembly PE Version


Ref

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10

1310 4222 00
1310 4161 00
1310 4162 00
1310 4160 00
1310 4168 00
1310 4159 00
1310 4158 00
01471246 03
1615 5664 00
0301 2321 00

1
1
1
1
1
2
1
12
7
12

Hood
Foam Insulation
Foam Insulation
Foam Insulation
Foam Insulation
Bracket
Hinge
Screw
Screw
Washer

Remarks
*
*
*
*
*
*
*
*
*

1310 9045 18 Rev. 00


1) Standard color is greyo
2) Standard color is yellowo
o

For availability of other colors consult an Atlas Copco sales representative.


* Contained in the assembly.

1310 3011 74

27

20

28

27

29
30
33
9
10 32
6

7
28

26
27

16

22

21
18
15
14

19

12
11

23

25

13

24
5

3
4

28

1310 3011 74

13. Body Work PE Units


Ref

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

1310 4157 29
1310 4157 00
1310 4104 00
1310 4108 00
1615 5664 00
1310 4222 80
1310 4222 00
1310 4273 00
1310 4161 00
1310 4162 00
1310 4160 00
1310 4168 00
1310 4159 00
1310 4158 00
1619 2766 00
1615 5664 00
1310 4223 80
1310 4223 00
1310 4266 00
1310 4273 00
1615 5664 00
1310 4224 00
1615 5664 00
01471328 03
0300 8019 00
1310 4225 00
1615 5664 00
0147 1328 03
0300 8019 00
1310 4226 00
1310 4147 00
1619 2766 00
1604 6457 00
1310 0327 78
1605 0025 00
1604 6276 00
03012321 00
01471244 03
1604 6275 00
1604 1869 00
1310 0369 54
0690 1132 00
1310 4240 00

1
1
1
2
9
1
1
1
1
1
1
1
2
1
12
7
1
1
2
1
7
1
2
4
4
1
2
4
4
1
1
4
2
4
2
2
8
8
2
2
1
2
2

Front Baffle Assembly


Baffle
Foam Insulation
Foam Insualation
Screw
Hood Assembly
Hood
Foam Insulation
Foam Insulation
Foam Insulation
Foam Insulation
Foam Insulation
Bracket
Hinge
Screw
Screw
Rear Baffle Assembly
Rear Baffle
Foam Insualtion
Foam Insulation
Screw
Mudgaurd
Screw
Screw
Washer
Mudgaurd
Screw
Screw
Washer
Cover
Outlet Valve Bracket
Screw
Gas Strut
Ball Stud
Hinge Pin
Latch
Washer
Screw
Catch
Bumper
Label Internet
Label - Logo
Label Model Designation

Remarks
1
*
*
*
2
*
*
*
*
*
*
*
*
*
*
1
*
*
*
1

1310 9045 17 Rev. 00


1) Standard color is greyo
2) Standard color is yellowo
o

For availability of other colors consult an Atlas Copco sales representative.


* Contained in the assembly.

1310 3011 74

29

14
13
12

18

23

25

21

6
15

20
2

13
4

14

11

19

10

24

16

17

26
22

3
9

30

1310 3011 74

14. Control Panel


Ref
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part number

Qty

1310 4263 80
1310 4265 00
1604 4017 00
1604 4028 00
1202 6584 00
1604 4039 01
1604 4068 00
1089 0312 11
1089 0608 04
1089 0608 03
1089 0341 01
1089 9206 31
0301 2321 00
0226 0305 42
0147 1249 03
0301 2318 00
0261 2107 00
0686 9252 69
1091 0168 00
0584 2310 01
0584 0080 09
0663 9095 00
1310 4263 00
1089 9420 01
1310 0317 97
1089 9326 01

1
1
1
1
1
1
1
2
1
1
4
1
4
4
4
4
4
1
2
1
1
1
1
1
1
1

Name

Remarks

Control Panel Assembly


Label
Pressure Gauge
Cover
Seal
Cover
Wire Harness
Lampholder
Button
Switch
Relay
Circuit Breaker
Washer
Nut
Bolt
Washer
Nut
Plug
Bulb
Compression Nut
Connector
O-ring
Control Panel bracket
Hourmeter
Fuel Gauge
Pushbutton

1310 9045 11 Rev. 00

1310 3011 74

31

17

26

10
16

23

28

3
26
28

24

26

2
12
21
7

20
6

23

28

14

13
9

4
15

32

1310 3011 74

15. Electrical System


Ref

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

1310 0311 65
1310 0311 67
1310 0311 66
9710 5899 01
1310 0310 89
1310 4247 00
1310 0333 25
1310 0345 46
1615 7831 02
1310 0350 59
0333 2243 00
1310 0330 41
1310 4244 00
0653 1124 00
0333 2225 00
0268 3205 00
0147 1320 03
1310 0363 91
0333 2243 00
0147 1476 03
1088 1301 02
0301 2321 00
0147 1249 03
1089 0585 01
1615 5664 00
0147 1323 03
0301 2335 00
1310 0365 57

1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
AR
4
2
1
1
3
3
3

Tray-battery
Bolt-j
Clamp-battery
Bolt
Battery
Cable-battery (+)
Cable-battery (-)
Strap
Oil Temperature Switch
Coolant Temperature Switch
Washer-spring
Oil Pressure Switch
Harness-wiring
Gasket
Washer
Nut
Screw
Insulator
Lockwasher
Screw
Wire Ties
Washer
Screw
Relay
Screw
Screw
Washer
Clamp

Remarks

1310 9045 12 Rev 0

1310 3011 74

33

2
4

4
1

34

1310 3011 74

16. Road Lighting


Ref
1
2
3
4
5
6
7
8
9
10

Part number
1310 4142 00
1310 4143 00
1310 0369 71
1310 4155 00
1088 1301 03
1310 4164 00
1310 4166 00
1310 0369 58
1310 0302 47
1310 0302 93

Qty
2
2
1
4
6
1
2
8
2
2

Name

Remarks

Red Reflector
Yellow Reflector
License Plate Lamp
Grommet
Wire Tie
Wire Harness
Rear Tail Lights PE Version Only
Screw
Rear Tail Lights Steel Version Only
Grommet for Rear Tail Lights Steel Version Only

1310 9045 13 Rev. 00

1310 3011 74

35

23

24

10

12

11
12

19

10

5
13
8

16

17

22

18

5
27

14

15

4
25
20

2
19
26

36

1310 3011 74

17. Drawbar, Axle Assembly


Ref Note

Part number

Qty

Name

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

1310 0303 94
1310 0314 51
1310 030 84
0147 1401 03
0301 2358 00
1310 0303 91
1310 4135 00
1310 0341 07
1310 0302 15
1310 0302 16
1310 0302 17
1310 0224 00
1310 0340 93
1310 0343 87
1310 0341 08
1310 0302 18
1310 4223 00
0144 4000 17
0292 1310 00
1310 0359 96
SCR01342
1310 0303 83
1310 0400 09
1310 0400 11
1310 0340 12
1310 0342 11
0144 3461 03

2
1
8
10
10
4
1
2
2
4
2
4
2
2
10
10
1
2
4
2
1
4
1
4
1
1
2

Wheel-tire assembly
Lunette Eye
Washer
Screw
Washer-flat
Screw
Axle Assembly
Cotter Pin
Grease Seal
Bearing Cone
Hub
Bearing Cup
Spindle Nut
Grease Dust Cap
Lug Nut
Stud
Drawbar Assembly
Screw - 5/8-11 x 4.5" L
Lock Nut
Chain Assembly
Screw - 3/8-16 x 3.75" L
Nut
Bracket
Bracket
Jackstand
2" Ball Hitch
Screw

*
*
*
*
*
*
*
*
*
*
*
*
*

Remarks

Optional

1310 9045 14 Rev. 00


* Included in assembly.

1310 3011 74

37

(2) the use of the compressor after such device or


element of design has been removed or rendered
inoperative by any person.

WARNING!!

MAINTENANCE INSTRUCTIONS

Tampering with noise control system prohibited.


Federal law prohibits the following acts or the causing thereof:
(1) The removal or rendering inoperative by any persons,
other than for purposes of maintenance repair or
replacement of any device or element of design
incorporated into any new compressor for the
purpose of noise control prior to its sale or delivery to
the ultimate purchaser or while it is in user

WEEKLY MAINTENANCE:

CRACK OPEN OUTLET VALVES BEFORE


STARTING!

1. Service the air filter elements.

Among those acts included in the prohibition against tampering are the acts listed below:
2. Removal of any of the following
1. Removal or rendering inoperative any of the
a. sound absorptive material, including
following:
a. engine exhaust muffler
sealing strips on doors, panels and
other canopy parts
b. cooling air exhaust and intake silencers
b. fan shroud
c. acoustic baffles
d. housing components, canopy or bottom
3. Operation of the compressor with any
panel
of the enclosure doors open.
e. engine or compressor mounts
f. inlet air throttling system
Atlas Copco Airpower 1613 3385 00

2. Check the:
- Regulating system
- Fuel system for fuel and oil leaks
- Pressure of tires

ANTES DE COMENZAR, ABRIR SOLO UN


POCO LAS VLVULAS DE SALIDA!

3. Lubricate the ball joint and pivots of the speed regulator.


4. Keep the unit clean.

1310 4156 30

GENERAL:
1. For full operating and complete maintenance instructions, safety precautions, as well as for
location of components, consult instruction book.
2. Record all data, maintenance work effected, etc. in an operator's log book.
3. During operation, doors may be opened for a short period only.
1310 4156 20

Compressor noise emission control information


This compressor conforms to U.S. E.P.A. regulations for noise
emissions applicable to portable air compressors.
The following acts or the causing thereof by any person are prohibited by the Noise Control Act of 1972:
(A) The removal or rendering inoperative, other that for
the purpose of maintenance, repair, or replacement,
of any noise control device or element of design
(listed in this owner's manual) incorporated into this
compressor in compliance with the Noise Control Act.

(B) The use of the compressor after such device or


element of design has been removed or rendered
inoperative.
Atlas Copco Airpower 1613 3384 00

GENUINE PARTS

OPERATING INSTRUCTIONS
BEFORE STARTING:

DURING OPERATION:

1. Check engine and compressor oil levels.


2. Check fuel level.
3. Drain water and sediment from fuel filter. (If necessary)
4. Check air filter vacuum indicators. Service filter element if indicator shows red.
5. Check to make sure Circuit Breaker is not tripped. (Circuit Breaker is located inside canopy driectly
behind control panel)

At regular intervals check:


1. Vacuum indicators. If red part shows full out,
stop unit and service filter element.
2. Unloading and working pressures.

N OTE: Maximum out-of-level operation is 15 .


STARTING:

STOPPING:

1. Crack open the air outlet valve(s).


2. The starter switch has four positions - "OFF" -"RUN" - "AUX" and "START". Turn switch to "START"
position to engage the engine starter and then release to "RUN" position when fault lights go out. If the
engine fails to start, return the start switch to the "OFF" position. Allow any built up air pressure to bleed
off for at least 20 seconds before another restart is attempted.
Failure to allow proper bleed down of
air pressure may result in damage to the engine's starter.

1. Close air outlet valve(s) and allow engine to


idle for two minutes.
2. Move starter switch to "OFF".
3. Fill fuel tank at the end of each days operation.

TIRE AND LOADING INFORMATION


The weight of cargo should not exceed 178 kg or 391 lbs.

SERVICE PAKS
1310 3003 74
1310 3003 75
1310 3003 73

normal (250/750 hr)


yearly (500hr)
yearly (1000hr)

COMPRESSOR OIL
1615 5947 00
1310 0334 30

1.3 - Gallon (5 Liter) container


5 - Gallon pail

ENGINE OIL
1615 5953 00
1615 5954 00

1.3 - Gallon (5 Liter) container


5.2 - Gallon (20 Liter) pail

TIRE

SIZE

COLD TIRE PRESSURE

FRONT

205/75 D15

50 PSI/350 kPa

REAR
SPARE

SEE OWNER'S
MANUAL FOR
ADDITIONAL
INFORMATION
1310 0303 69

1310 0302 74

CIRCUIT BREAKER RESET

N OTE: For cold temperature operation use engine pre-heat. To operate pre-heat, turn unit to "ON"
position and depress push button for 30 seconds, then turn switch to start position.
1310 0302 75

3. Allow engine to warm up before closing the air outlet valves.

WARNING

1310 4156 10

CALIFORNIAL PROPOSTION
65 WARNING

diesel

Diesel engine exhaust and some


of its constituents are known to
the State of California to cause
cancer, birth defects, and other
reproductive harm.
1310 3112 36

TIE DOWN
HERE

WARNING
FIRE HAZARD!
Do not use ether to aid in
starting. Unit is equipped with
glow plugs.

1310 0354 95

1310 0302 83

WARNING
Engine is fitted with an alternator.
Failure to comply with the following could result in
death or serious injury
1. Never reverse the battery polarity.
2. Never disconnect the battery while the engine is
running. When starting with a spare battery,
connect this battery in parallel with the standard
one. Disconnect the spare battery after starting
without disconnecting the standard battery.
3. Never run the engine with the main or voltage
sensing cables disconnected.

1310 0302 73

4. Disconnect the alternator and regulator


connections during arc welding on the unit .

CAUTION

DANGER

DANGER

Do not mix oil brands.


Follow Atlas Copco operating
instructions for proper maintenance,
lubricant grades and change
intervals.
Use only selected lubricant
specified by Atlas Copco.
Failure to comply will void warranty
and may result in equipment
damage.
1310 3112 52

BURST HAZARD!

INHALATION
HAZARD!

Relieve air pressure before


loosening oil filler cap or any
fittings.

9747 6014 00

Contents under pressure.


Failure to comply will result
in death or serious injury.

Do not use discharged air


for breathing.
Failure to comply will result
in death or serious injury.
9747 6011 00

CAUTION
BURN HAZARD!
Keep clear.
Hot exhaust may burn.
Failure to comply may
result in moderate or minor
injury.
1310 0313 24

15W 40 OIL
1310 0356 38

CAUTION
Coolant must meet ASTM D6210 or
ASTM D6211 specifications.
Incorrect coolant will result in engine
and radiator damage.
Refer to instruction manual.
1310 0356 95

38

1310 3011 74

18. Decals
Ref

Part number

Qty

1
2

1310 4156 00
1310 0303 87

1
1

1310 3011 74

Name

Remarks

Label Sheet
Label Sheet

39

7
9

10
11

40

1310 3011 74

19. Air Receiver


Ref

Part number

Qty

1
2
3
4
5
6
7
8
9
10
11

1310 0301 92
1615 7664 80
0661 1104 90
1615 9437 00
0663 7151 00
0623 2106 03
1615 7695 00

1
1
1
1
1
1
2
1
1
1
1
1

1615 7697 01
1616 5108 00
0661 1000 26
0686 4203 00

Name

Remarks

Complete Air Receiver


Reg. Valve Assembly
Seal Washer
Tube
O-Ring
Nut
Seal
Element - See Service Kit
Retainer
Level Gauge
Seal Washer
Hexagon Plug

1310 9044 82 Rev. 00

1310 3011 74

41

42

1310 3011 74

20. Unloader Valve


Ref

Part number

Qty

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

1615 7667 82
0147 1251 12
1615 7672 00
0291 1110 00
0665 0999 54

1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1

1615 8757 00
0147 1252 12

1615 8345 01
1615 7673 00
1315 8346 00

Name

Remarks

Complete Unloader
Hexagon Bolt
Spring
Locknut
Piston Seal
Wiper - See Service Kit
Valve - See Service Kit
Spring - See Service Kit
Piston Rod
Hexagon Bolt
O-Ring - See Service Kit
O-Ring - See Service Kit
Bushing
O-Ring- See Service Kit
Valve
O-Ring - See Service Kit
Retainer
Spring - See Service Kit
Valve - See Service Kit
O-Ring - See Service Kit

1310 9042 45 Rev. 00

1310 3011 74

43

44

1310 3011 74

21. Actuating Valve Assembly


Ref

Part number

Qty

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

1604 0321 80
1615 8756 01
0266 2108 00

1
1
2
1
1
2
1
1
1
2
1
1
1
1
1
1

1615 9770 00
0147 1252 12
1615 8382 00
0501 0007 00
1615 8369 00
0291 1110 00
1615 8755 00
2252 0489 00
1615 8373 02
1604 0321 00
0500 4510 31

Name
Complete Actuating Unit
Piston Rod
Nut
Wiper - See Service Kit
Bearing
Hexagon Bolt
Adaptor
Bearing
Spring
Locknut
Piston Seal - See Service Kit
Piston
Spring
Cover
Housing
Plain bearing

Remarks

1)

1)

1) Included in the speed regulator service kit.

1310 9042 53 Rev. 03

1310 3011 74

45

46

1310 3011 74

22. Air Receiver Service Kit


Ref

Part number

Qty

1
2
3

2911 0068 00

1
1
2
1

Name

Remarks

Oil Separator Kit


Oil Separator Element
Seal Ring
O-Ring

1310 9044 83 Rev. 00

1310 3011 74

47

48

1310 3011 74

23. Unloader Valve Service Kit


Ref

Part number

Qty

1
2
3
4
5
6
7
8
9
10
11
12

2911 0051 00

1
1
1
1
1
1
1
1
1
1
1
1
1

Name

Remarks

Unloading Valve Kit


Piston Seal
Wiper
Valve
Valve
Spring
Spring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring

1310 9042 57 Rev. 00

1310 3011 74

49

50

1310 3011 74

24. Speed Regulator Service Kit


Ref

Part number

Qty

1
2

2911 0052 00

1
1
1

Name

Remarks

Speed Regulator Kit


Piston Seal
Wiper

1310 9042 56 Rev. 00

1310 3011 74

51

SERVICE KIT
250/750 HOUR
1

SERVICE KIT
500 HOUR

1
2

OIL ANALYSIS KIT


(RECOMMENDED EVERY
500 HOURS)

SERVICE KIT
1000 HOUR
2

10
1

10
5

52

1310 3011 74

25. Maintenance Kits


Ref

Part number Qty

Name

1310 3003 74

250/750 Hour Service Kit


Fuel Filter (Primary) Engine
Fuel Filter (Final) Engine
Oil Filter-Engine
500 Hour Service Kit
Fuel Filter (Primary) Engine
Fuel Filter (Final) Engine
Oil Filter-Engine
Oil Filter-Compressor
Air Filter-Engine
Air Filter-Compressor
1000 Hour Service Kit
Fuel Filter (Primary) Engine
Fuel Filter (Final) Engine
Oil Filter-Engine
Oil Filter-Compressor
Air Filter-Engine
Air Filter-Compressor
O-Ring
Seal
Seperator Element
Seal
Kit - Oil Analysis

1
2
3

1
1
1
1310 3003 75

1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
-

1
1
1
1
1
1
1310 3003 73
1
1
1
1
1
1
1
1
1
1
1310 3083 46

Remarks

1310 9044 85 Rev. 00

1310 3011 74

53

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