WATER INDUSTRY MECHANICAL AND ELECTRICAL SPECIFICATION 8.

05
ODOUR CONTROL EQUIPMENT
WIMES 8.05 ISSUE 1 APRIL 2003
Copyright 2003, AEA Technology. All rights reserved. No part of this Specification, except the DATA SHEETS may be reproduced in any form electronic or mechanical, including photocopying, recording or any other information storage and retrieval system without permission in writing from the Pump Centre.

WATER INDUSTRY MECHANICAL AND ELECTRICAL SPECIFICATION 8.05 ODOUR CONTROL EQUIPMENT

Prepared by: R Marlow Pump Centre

With technical support and co-operation from the WIMES Odour Control Equipment Working Group consisting of: K Boon F Mulvenna J Summers A Thompson G Wright C Naylor B Parkman G Yang I Cranshaw M Rush K DeGroot M Barton Please Note This Specification will be reviewed periodically to take account of feedback from Water Companies/Suppliers. If changes to the Specification are necessary, it will be re-issued. Anglian Water DRD (NI) Water Service Hyder Utilities Northumbrian Water Scottish Water Severn Trent Water South West Water Southern Water Thames Water United Utilities Wessex Water Yorkshire Water

WIMES 8.05 CONTENTS

Page 1

NOTES.................................................................................................................................................5 1.0 SCOPE...........................................................................................................................................6 2.0 GENERAL....................................................................................................................................6 2.1 General......................................................................................................................................6 2.2 Definitions.................................................................................................................................7 3.0 OPERATING ENVIRONMENT AND SITE DETAILS..........................................................7 4.0 SOURCE(S), VOLUME AND PROPERTIES OF ODOROUS AIR......................................7 5.0 PERFORMANCE SPECIFICATION........................................................................................7 5.1 General......................................................................................................................................7 5.2 Process Performance................................................................................................................8 5.3 Noise...........................................................................................................................................8 5.4 Whole Life Costs.......................................................................................................................8 5.4.1 Power Consumption............................................................................................................8 5.4.2 Consumption of Chemicals and Potable Water (Required for Wet Scrubbers)..................8 5.4.3 Service Lives and Costs of Components and Treatment Media..........................................8 5.4.4 Maintenance Requirements/Costs.......................................................................................9 5.4.5 Availability..........................................................................................................................9 6.0 DESIGN SPECIFICATION........................................................................................................9 6.1 General......................................................................................................................................9 6.1.1 General................................................................................................................................9 6.1.2 Covers and Connections...................................................................................................10 6.1.3 Ductwork (Incorporating Dampers).................................................................................10 6.1.4 Pre-filters (e.g. Dust Filters, Grease Filters and De-misters) (If Required/Provided)....12 6.1.5 Odour Treatment Unit Housings.......................................................................................12 6.1.6 Monitoring Facilities and Equipment...............................................................................13 6.1.7 Outlet Stack (If Required/Provided)..................................................................................13 6.1.8 Fans...................................................................................................................................14 6.1.9 Weights and Lifting Arrangements....................................................................................15 6.1.10 Materials Selection..........................................................................................................16 6.1.11 Corrosion Protection......................................................................................................16 6.1.12 Drive Systems for Pumps, Fans etc. (>1.1 kW)..............................................................16 6.1.13 Maintainability................................................................................................................17 6.1.14 Guarding, Access Doors and Covers..............................................................................17 6.1.15 Hazardous Area Requirements.......................................................................................17 6.1.16 Lagging and Trace Heating (If Required/Provided).......................................................18 6.1.17 Local Control Panel (LCP) and Associated Electrical Installation (If Required/Provided)....................................................................................................................18 6.1.18 O & M Manuals..............................................................................................................19 6.1.19 Training...........................................................................................................................19 6.2 Wet Scrubber Installations (If Required/Provided)............................................................19 6.2.1 General..............................................................................................................................19 6.2.2 Treatment Unit(s)..............................................................................................................20 6.2.3 Scrubbing Liquid Dosing System......................................................................................20 6.2.4 Scrubbing Liquid Re-Circulating System..........................................................................20 ISSUE 1 APRIL 2003

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6.2.5 Scrubbing liquid Discharge System..................................................................................20 6.2.6 Mist Eliminator (If Required/Provided)............................................................................21 6.3 Dry Installations (e.g. Dry Scrubbers and GAC Units) (If Required/Provided)..............21 6.3.1 General..............................................................................................................................21 6.3.2 Treatment Unit(s)..............................................................................................................21 6.3.3 Media Re-Generation System (for GAC Units (If Required/Provided))...........................22 6.3.4 Inlet Heater (If Required/Provided)..................................................................................22 6.3.5 Media Disposal.................................................................................................................23 6.4 Catalytic Iron Filter (CIF) Installations (If Required/Provided).......................................23 6.4.1 General..............................................................................................................................23 6.4.2 CIF Unit(s)........................................................................................................................23 6.4.3 Media Disposal.................................................................................................................24 6.5 Biological Treatment (If Required/Provided)......................................................................24 6.5.1 Bio-Filters (If Required/Provided)....................................................................................24 6.5.2 Bio-Scrubber Installations (If Required/Provided)...........................................................26 7.0 TEST SPECIFICATION...........................................................................................................28 7.1 Factory Acceptance Tests......................................................................................................28 7.2 Site Acceptance Tests.............................................................................................................28 7.2.1 Process Performance Testing...........................................................................................28 7.2.2 Cover Leakage Testing......................................................................................................30 APPENDIX A - REGULATIONS, STANDARDS & SPECIFICATIONS REFERENCED....31 APPENDIX B1 - TEXT GUIDANCE.............................................................................................33 APPENDIX B2 - DATA SHEET GUIDANCE..............................................................................38 APPENDIX C1 - ODOUR CONTROL EQUIPMENT DATA SHEETS....................................39 APPENDIX C2 DRIVE SYSTEM DATA SHEET.....................................................................50 APPENDIX D - SUPPLIERS SUPPLEMENTARY DATA SHEET INFORMATION..........51 APPENDIX E - INFORMATION TO BE SUPPLIED WITH TENDER...................................52 APPENDIX F - DETAILS OF NON-COMPLIANT INNOVATIONS.......................................53 APPENDIX G GRP COVER SPECIFICATION.......................................................................54 NOTES (FOR APPENDIX G).........................................................................................................55 APPENDIX G1 TEXT CLAUSES...............................................................................................56 G1.0 SCOPE......................................................................................................................................56 G2.0 GENERAL...............................................................................................................................56 G2.1 General.................................................................................................................................56 G2.2 Definitions............................................................................................................................56 G3.0 OPERATING ENVIRONMENT AND SITE DETAILS.....................................................56 G4.0 SOURCE(S) VOLUME AND PROPERTIES OF ODOROUS AIR..................................56 ISSUE 1 APRIL 2003

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G5.0 PERFORMANCE SPECIFICATION...................................................................................56 G5.1 General.................................................................................................................................56 G5.2 Leak Tightness.....................................................................................................................56 G5.2.1 General...........................................................................................................................56 G5.2.2 Covers Installed Over Tanks, Wells, Chambers etc.......................................................56 G5.2.3 Covers Installed Over Difficult to Seal Installations...................................................56 G5.3 Whole Life Costs..................................................................................................................57 G5.3.1 Maintenance Requirements/Costs..................................................................................57 G6.0 DESIGN SPECIFICATION...................................................................................................57 G6.1 General.................................................................................................................................57 G6.1.1 Design Information to be Provided................................................................................57 G6.1.2 Weights and Lifting Arrangements.................................................................................57 G6.1.3 Materials Selection.........................................................................................................58 G6.1.4 Maintainability...............................................................................................................58 G6.1.5 O & M Manuals..............................................................................................................58 G6.1.6 Hazardous Area Requirements.......................................................................................58 G6.1.7 Miscellaneous.................................................................................................................58 G6.2 Mechanical Design...............................................................................................................58 G6.2.1 Assessment of Loads.......................................................................................................58 G6.2.2 Stress Levels...................................................................................................................59 G6.2.3 Stability...........................................................................................................................62 G6.2.4 Deformation...................................................................................................................63 G6.2.5 Design of Structural Connections..................................................................................63 G6.2.6 Design of Structural Inserts...........................................................................................63 G6.2.7 Design of Sandwich Laminates......................................................................................64 G6.3 Laminate Construction.......................................................................................................64 G6.3.1 Raw Materials................................................................................................................64 G6.3.2 Laminate Construction...................................................................................................65 G6.3.3 Moulding and Curing.....................................................................................................65 G6.3.4 Finishing Operations......................................................................................................66 G6.3.5 Mechanical Joints..........................................................................................................66 G6.3.6 Bolted Joints...................................................................................................................66 G6.3.7 Screwed Joints................................................................................................................66 G6.3.8 Threaded Inserts.............................................................................................................67 G6.3.9 Fixtures and Fixings.......................................................................................................67 G6.4 Appearance..........................................................................................................................67 G6.5 Leak Tightness/Sealing of Covers......................................................................................69 G6.6 Access Requirements...........................................................................................................70 G6.6.1 General...........................................................................................................................70 G6.6.2 Access Hatches and Hatch Covers.................................................................................70 G6.6.3 Safety Grids....................................................................................................................70 G6.7 Vents and Connections (Inlets and Outlet Connections, Vents etc.)..............................71 G7.0 INSPECTION AND TESTING SPECIFICATION.............................................................71 G7.1 General.................................................................................................................................71 G7.1.1 Quality Assurance..........................................................................................................71 G8.0 REFERENCES........................................................................................................................71 APPENDIX G2 - REGULATIONS, STANDARDS & SPECIFICATIONS REFERENCED. .72

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APPENDIX G3 - TEXT GUIDANCE............................................................................................73 APPENDIX G4 - DATA SHEET GUIDANCE..............................................................................74 APPENDIX G5 GRP COVER DATA SHEETS.........................................................................75 APPENDIX G6 - SUPPLIERS SUPPLEMENTARY DATA SHEET INFORMATION........77 APPENDIX G7 - INFORMATION TO BE SUPPLIED WITH TENDER................................78 APPENDIX G8 - DETAILS OF NON-COMPLIANT INNOVATIONS....................................79

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WIMES 8.05 NOTES 1. Accommodation of Innovation

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This Specification has been written to reflect the current state of the art with regard to commercial products and will have a finite life (nominally three years). The purpose of this Specification is to ensure that products supplied meet relevant safety standards, offer reasonable standards of engineering in design, materials and construction and represent value for money in both initial purchase and subsequent running costs. It is recognised that Suppliers will continue to develop products as part of the commercial process and it is not the intention of this Specification to stifle such innovation. Suppliers of products incorporating innovative design features which enhance process performance and/or reduce whole life costs, but which do not comply with this Specification, should detail these items in Appendix F, for consideration/approval by the Purchaser as part of the Tender. Suppliers are further encouraged to bring the benefits of these innovations to the attention of the Pump Centre for consideration at the next Specification review.

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WIMES 8.05 1.0 SCOPE

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This Specification defines the requirements for the performance, design and testing of odour control equipment (hereafter termed equipment) for use in the Water Industry in the form of text and DATA SHEETS (refer to Guidance Notes). 2.0 GENERAL 2.1 General 1. The design and construction of the equipment shall comply with all relevant Statutory Regulations including: a) b) c) d) e) f) g) h) the Health and Safety at Work Act 1974; the Supply of Machinery (Safety) Regulations 1992; the Construction (Design and Management) Regulations 1994; the Electrical Equipment (Safety) Regulations 1994; the Health and Safety (Safety Signs and Signals) Regulations 1996; the Lifting Operations and Lifting Equipment Regulations (LOLER) 1998; the Provision and Use of Work Equipment Regulations (PUWER) 1998; and the Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2002.

and the latest editions (current at the time of Tender) of all relevant British and Harmonised European and International Standards. Refer to Appendix A for a list of all Regulations, Standards and Specifications referenced in this Specification. 2. The equipment shall also comply with: a) this Specification including all DATA SHEETS; and b) any documentation issued by, or on behalf of the Purchaser in respect of the equipment. 3. Where the documentation referenced in Clause 2 imposes additional requirements to a British or harmonised European or International Standard, the requirements of the documentation referenced in Clause 2 shall prevail. The Supplier shall operate an approved, auditable quality assurance procedure covering the design, construction, inspection and testing of the equipment.

4.

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WIMES 8.05 2.2 Definitions 1. The following definitions are used in this specification: a)

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The term Purchaser shall mean the end user of the equipment or the end users nominated representative; b) The term approved shall mean approved by the Purchaser or his nominated representative (approval shall be obtained in writing); and c) Unless otherwise specified elsewhere (e.g. in a particular specification), the term Supplier shall mean the party responsible for the design, construction, and testing of the equipment. 3.0 OPERATING ENVIRONMENT AND SITE DETAILS 1. 2. The operating environment of the equipment (location, details of hazardous areas, EMC requirements etc.) shall be as specified on the DATA SHEET. Unless otherwise specified on the DATA SHEET, the equipment shall be capable of satisfactory operation within the ambient air temperature range -10 to + 40C and up to a relative humidity of 100 % (refer to Guidance Notes). Any special environmental hazards associated with the operating environment shall be as specified on the DATA SHEET. Any references for any further information relating to the operating environment or site not transferable via the DATA SHEET (e.g. drawings of site layouts, pipework installations etc.) shall be as specified on the DATA SHEET.

3. 4.

4.0 SOURCE(S), VOLUME AND PROPERTIES OF ODOROUS AIR Refer to Guidance Notes. 1. 2. 3. 4. The source(s) and volume of odorous air shall be as specified on the DATA SHEET. The minimum number of air changes per hour required/provided and/or the minimum flow rate of odorous air required/provided shall be as specified/stated on the DATA SHEET. The typical composition and physical properties of the odorous air shall be as specified on the DATA SHEET. Any further information likely to assist the Supplier in the design of the equipment shall be as specified on the DATA SHEET.

5.0 PERFORMANCE SPECIFICATION 5.1 General 1. The equipment asset life shall be as specified on the DATA SHEET.

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WIMES 8.05 5.2 Process Performance Refer to Guidance Notes. 1.

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The maximum odour concentration and/or minimum % reduction of odour concentration, measured at the outlet stack, shall be as specified on the DATA SHEET. The maximum concentration(s) and/or minimum % reduction(s) of odorants in the treated air, measured at the outlet stack, shall be as specified on the DATA SHEET. The maximum odour concentration and/or minimum % reduction of odour concentration, predicted at the site boundary, shall be as specified on the DATA SHEET. The maximum concentration(s) and/or minimum % reduction(s) of odorants in the treated air, predicted at the site boundary, shall be as specified on the DATA SHEET. The dispersion model used to predict odour/odorant concentrations at the site Boundary shall be as specified/stated on the DATA SHEET.

2.

5.3 Noise 1. Unless otherwise specified on the DATA SHEET, noise levels from components comprising the equipment (i.e. fans, pumps, ductwork etc.) shall not exceed 80 dB (A) at a distance of 1 m from the component centre line (based on the components being mounted in free-field conditions).

5.4 Whole Life Costs 5.4.1 Power Consumption 1. The power consumption of the equipment including all ancillary equipment (pumps, fans etc)), shall be as stated on the DATA SHEET.

5.4.2 Consumption of Chemicals and Potable Water (Required for Wet Scrubbers) 1. The consumption of odour treatment chemicals, potable water (if appropriate) and potable water softening chemicals (if appropriate) by the equipment at the duty point specified on the DATA SHEET, per year of continuous operation, shall be as stated on the DATA SHEET.

5.4.3 Service Lives and Costs of Components and Treatment Media 1. 2. 3. 4. The guaranteed and expected service lives of the main components/systems comprising the equipment shall be as specified/stated on the DATA SHEET. The replacement costs and approximate times required to replace each of the components specified in clause 1, above, shall be as stated on the DATA SHEET. The guaranteed service lives (i.e. time to first replacement) of the treatment media shall be as specified/stated on the DATA SHEET. The cost of the treatment media, per kg of H2S removed by the treatment unit, shall be as stated on the DATA SHEET.

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WIMES 8.05 5.4.4 Maintenance Requirements/Costs 1.

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Details of the maintenance tasks required to achieve the specified equipment asset life (refer to clause 1, Section 5.1) and if appropriate, the guaranteed and expected service lives of the components detailed in clause 1, Section 5.4.3, shall be provided with the Tender. This information shall be presented as separate lists of tasks that must be performed on a daily, weekly, monthly, yearly and less frequently than yearly basis and shall include the approximate number and discipline of personnel required to perform each task. Details of any access equipment required to perform maintenance tasks shall also be provided.

5.4.5 Availability 1. Unless otherwise specified on the DATA SHEET, the minimum availability of the equipment shall be 99 % (refer to Guidance Notes).

6.0 DESIGN SPECIFICATION 6.1 General 6.1.1 General 1. A summary of the treatment processes required/provided to satisfy the Purchasers process performance requirements shall be as specified/stated on the DATA SHEET. Further details of each of these treatment processes are specified/shall be provided in Sections 6.2-6.5 of this Specification and the associated DATA SHEETS. The following information shall be provided with the Tender: a) b) c) d) e) f) g) h) i) A typical general arrangement drawing of the equipment indicating the overall dimensions/footprint and typical layout of key components/systems; A typical P and ID; All calculations and assumptions used to size the equipment (including air flow rates); A typical control philosophy (including any requirements for regular performance testing); A typical commissioning plan (including timescales for completion); Typical operating guidelines (including number of personnel required to operate the equipment); Media bed depth and retention time; Any requirements for media re-generation; and Any civil engineering requirements to be provided by others (e.g. drainage sumps).

2.

With respect to a), the drawing shall indicate, where appropriate, the minimum clearance distance required for the removal of components (for refurbishment or replacement) with the equipment in situ and termination points for the connection of external services.

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WIMES 8.05 3. The equipment shall incorporate the following items, as a minimum:

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a) Covers to contain the odorous air at or near its source(s); b) An inlet manifold and associated ductwork, to receive the odorous air from the source(s) specified and direct it to the odour treatment unit(s) for treatment; c) One or more odour treatment units; d) If the unit incorporates an outlet stack, an outlet manifold and associated ductwork, to receive the treated gas from the odour treatment unit(s) and direct it to the outlet stack for discharge; and e) A number of fans to draw air through the equipment. Refer to Guidance Notes. 4. To minimise and/or simplify spares requirements and assist in the operation and maintenance of the equipment, each particular type of component that performs a unique function (e.g. dosing pump, isolating valve, pH meter etc.) shall be obtained from the same manufacturer. All components/systems (pumps, valves, pipes, accessories etc.) shall be adequately labelled to ensure ease of identification, correct operation and compliance with relevant standards and regulations.

5.

6.1.2 Covers and Connections 1. 2. 3. Unless otherwise specified on the DATA SHEET, GRP covers shall comply with Appendix G of this Specification. If practicable, inlet and outlet connections on covers shall be located on opposite sides of the process unit(s) or installation(s) being covered, to prevent short-circuiting of air flows. Outlet ports shall be located as far as practicable from access hatches, if provided.

6.1.3 Ductwork (Incorporating Dampers) 6.1.3.1 Ductwork 1. Ductwork shall be designed and installed in accordance with Heating and Ventilation Contractors Association (HVCA) Specifications DW144 (sheet metal ductwork) and DW154 (plastic ductwork). Ductwork shall be designed in accordance with duct pressure Class B (medium pressure) with respect to static pressure and air leakage limits (refer to DW/154), however, the maximum ductwork gas velocity shall be 10 m/s. For the critical leg, the maximum pressure drop shall be 2 Pa/m. Ductwork shall not be installed underground, unless otherwise approved. Similarly, inverted sections of ductwork shall not be incorporated, unless otherwise approved. Unless otherwise specified on the DATA SHEET, ductwork installed outdoors shall be made from PVC-U reinforced with GRP (refer to Guidance Notes).

2.

3. 4.

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WIMES 8.05 5. 6. 7. 8. 9.

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All joints in ductwork/manifolds shall be effectively sealed. Gaskets shall be full face and made of an approved material. Flexible connections shall be provided, where necessary, to accommodate differential movement and prevent the transmission of vibration. All ductwork shall be provided with flanged connections at its termination points. Ductwork shall be securely fixed to rigid supports. All secondary fixtures and fixings shall be made of stainless steel (grade A4) (refer to Guidance Notes). Ductwork shall be designed to prevent the accumulation of rainwater, snow or windblown sand on its upper surfaces.

10. Ductwork shall incorporate all necessary drain points to allow removal of condensate. Drain traps shall be rated for a minimum of 1.5 times the ductwork pressure differential. 11. Ductwork shall incorporate all necessary access ports for the connection of pressure gauges, gas velocity sensors etc. and for sampling. If practicable, access ports shall be positioned in straight lengths of ductwork, at least 3 ductwork diameters from dampers. Access ports shall be provided with facilities to prevent ingress of air when not in use and shall be located so that monitoring instruments are easily accessible/visible from ground level. 12. The ductwork colour shall be as specified on the DATA SHEET. Colour shall be provided by non-degradable pigments in the ductwork external surfaces. Ductwork shall be colour banded in accordance with BS 1710. 13. If specified on the DATA SHEET, ductwork shall be earthed to prevent the build up of static electricity and have a maximum resistance of 108 , in accordance with BS 5958-1 and 2. Any equipment operating procedures or precautions required to prevent the build up of static electricity shall be provided with the Tender (refer to Guidance Notes). 14. Ductwork shall be provided with all necessary access ports/hatches to facilitate cleaning of interior surfaces. 6.1.3.2 Control, Balancing and Isolating Dampers (Incorporating Non-Return Flaps) 1. 2. 3. 4. All necessary control, balancing and isolating dampers shall be provided to ensure effective, fail-safe equipment operation. Non-return flaps shall be effectively sealed in their closed position and offer minimum resistance to gas flow in their open position. Damper and non-return flap spindles shall be made of stainless steel (number 1.4401 to BS EN 10088-1) (refer to Guidance Notes). Damper blades > 400 mm in diameter shall be made of stainless steel (number 1.4401).

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WIMES 8.05 5.

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Where possible, damper position shall be clearly visible from ground level. Dampers shall be lockable and their blade positions clearly indicated so that settings can be recorded during commissioning. Dampers used for bypass purposes or for isolating ductwork for man-entry shall be completely leak-proof (i.e. butterfly-type dampers shall not be used).

6.

6.1.3.3 Fire Dampers 1. 2. All necessary fire dampers (electrically actuated and non-electrically actuated) shall be provided to prevent/control the spread of fire. Fire dampers shall have at least the same standard of fire resistance as the building element through which the ductwork passes, subject to a minimum rating of 2 hours, in accordance with BS 476: Parts 20-23. Fire dampers shall be of the folded, interlocking blade, shutter type. The fire damper operating mechanism shall be one of the following: a) Steel retaining strap with fusible link; b) Fusible phial in cartridge housing; or c) Bi-metallic thermal release. 5. 6. 7. Access facilities shall be provided in the damper casing/adjacent ductwork to allow safe inspection/maintenance access to the damper blades and operating mechanism. Damper position shall be clearly visible from ground level. Fire dampers to be fitted in walls/floors shall incorporate suitable casing fixtures (lugs etc.) for attachment to the building structure. Fixtures shall be provided with facilities to accommodate differential movement between the damper and building structure.

3. 4.

6.1.4 Pre-filters (e.g. Dust Filters, Grease Filters and De-misters) (If Required/Provided) 1. 2. 3. Pre-filters shall be designed to enable easy/safe access to all components/systems requiring inspection/maintenance and removal/replacement. Pre-filters and their housings shall be made from corrosion and water resistant materials. Pre-filters shall be securely fixed in their housings. Seals shall be provided to prevent leakage of air between pre-filters and housings.

6.1.5 Odour Treatment Unit Housings 1. If appropriate, GRP and thermoplastic housings shall comply with the relevant category of BS 4994 and DIN DVS 2205 respectively (refer to Guidance Notes). Concrete or block-work housings shall be protected against corrosion/degradation by the application of suitable protective coatings to the finished structure.

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WIMES 8.05 2. 3. 4. 5. All joints in housings shall be sealed to prevent the leakage of fluids.

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All fixtures and fixings shall be made of stainless steel (grade A4) or an appropriate corrosion resistant polymeric material (refer to Guidance Notes). Housings shall be designed to enable easy/safe access to all components/systems requiring inspection/maintenance and removal/replacement. Housings shall be provided with suitable flanged connections for connecting to inlet/outlet manifolds, outlet stacks, ductwork, drainage facilities and/or monitoring instruments, as appropriate.

6.1.6 Monitoring Facilities and Equipment 1. Odour treatment units shall be provided with the following monitoring facilities and equipment: a) An appropriate number of gas sampling points, positioned to enable effective performance monitoring of each treatment stage or the whole treatment unit, as appropriate; and b) An appropriate number of differential pressure gauges and associated pipework/isolating valves to indicate the pressure drop across each treatment stage or the whole treatment unit, as appropriate and any mist eliminators/pre-filters, etc. 2. Gas sampling points shall be: a) b) c) d) e) f) readily and safely accessible; suitably labelled; positioned to provide representative samples; positioned to avoid zoning of adjacent electrical equipment; provided with facilities to prevent leakage of gas when not in use (isolating valves, threaded caps etc.); and designed to incorporate all necessary couplings to allow connection of monitoring instruments.

Refer to Guidance Notes. 6.1.7 Outlet Stack (If Required/Provided) 1. 2. 3. 4. 5. The outlet stack shall be designed to facilitate the dispersion of the treated air. Full details of the outlet stack shall be provided with the Tender. The maximum height of the outlet stack shall be as specified on the DATA SHEET. The outlet stack shall be designed and located to minimise downwash. The minimum efflux velocity of the treated air shall be as specified/stated on the DATA SHEET. The outlet stack shall be designed to withstand wind loadings in accordance with BS 6399-2. The outlet stack shall be provided with an accessible sampling point.

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WIMES 8.05 6. 7. 8.

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The outlet stack shall be provided with all necessary access ports/hatches to facilitate cleaning of its interior surfaces. If the outlet stack is not an integral part of the odour treatment unit housing, it shall be provided with suitable drainage facilities. Lightning protection requirements shall be assessed in accordance with the Purchasers Particular Specification. The reference for this Specification shall be as specified on the DATA SHEET.

6.1.8 Fans 6.1.8.1 General 1. The equipment shall incorporate one or more fans to achieve the necessary air-flow rate through the odour treatment unit(s). If specified on the DATA SHEET, standby fan(s) shall be provided. The number of fans provided and their position(s) shall be clearly shown on the GA drawings provided with the Tender. Fans shall be positioned as close as possible to the outlet stack and shall draw gas through the equipment, thereby generating negative pressures within the equipment. Fans shall be suitably rated for their duty and be selected to operate at or near their best efficiency point. Fan materials shall be selected with proper reference to the specified operating environment (refer to Section 3.0), the physical properties and composition of the treated/odorous air (refer to Section 4.0) and the guaranteed and expected service life and availability of the fan (refer to Sections 5.4.3 and 5.4.5). Fans and their drive systems shall be securely fixed to rigid support structures. If necessary, fans shall be provided with anti-vibration mountings to prevent excessive levels of vibration being transmitted to surrounding structures. All connections to ductwork shall be flexible to prevent transmission of vibration.

2. 3. 4.

5.

6.

6.1.8.2 Fan Casing 1. 2. 3. The casing material shall be as stated on the DATA SHEET. The casing shall be provided with flanged inlet and outlet connections. Inspection and drainage facilities (incorporating suitable leak-proof drain traps) shall be provided at appropriate points on the casing.

6.1.8.3 Impeller 1. The impeller material shall be as stated on the DATA SHEET.

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WIMES 8.05 2.

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The impeller shall be secured to the impeller shaft and retained against circumferential movement by the method stated on the DATA SHEET. The impeller shall not be pinned to the shaft, nor shall shaft rotation be relied upon to ensure that the impeller is locked in position.

6.1.8.4 Drive System 1. 2. Refer to Section 6.1.12. If specified on the DATA SHEET, drive systems for fans shall be over-sized to provide additional air-flow or pressure (i.e. in excess of the normal range of duty points). The degree of over-sizing shall be as specified on the DATA SHEET. Pulley and V-belt transmissions shall incorporate a minimum of two drive belts. V-belt drives shall be designed with a service factor of 1.6 (based on the maximum absorbed power of the fan).

3.

6.1.8.5 Acoustic Enclosure 1. 2. 3. 4. If stated on the DATA SHEET, the drive/fan shall be provided with an acoustic enclosure to comply with the maximum noise levels specified. The degree of ingress protection (IP rating) and method of corrosion protection of the acoustic enclosure shall be appropriate to the operating environment. The dimensions and external colour of the enclosure shall be as specified/stated on the DATA SHEET. The enclosure shall incorporate hinged doors or lift-off panels to provide safe access to all components requiring inspection, cleaning or maintenance. Doors shall be restrained against wind loads when open and doors/lift-off panels shall be securely held in place when closed. Lift-off panels shall be easily removed and manipulated by one person (e.g. fitted with suitable handles) and have a maximum weight of 25 kg. Locking arrangements shall be as specified/stated on the DATA SHEET. All locks shall be fitted before delivery of the enclosure to site. The enclosure shall be provided with a suitable method of ventilation for motor cooling. The maximum air temperature inside the enclosure shall be limited to 40 C. All monitoring instruments shall be visible without the need to remove panels or enter the enclosure.

5. 6.

6.1.8.6 Ancillary Equipment/Accessories 1. A low flow switch shall be provided at an appropriate point within the ductwork to generate a fan failure alarm.

6.1.9 Weights and Lifting Arrangements 1. The weight of each major equipment component and the heaviest individual maintenance and erection lifts shall be as stated on the DATA SHEET.

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WIMES 8.05 2.

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Components weighing over 25 kg, that are likely to be removed for maintenance, shall incorporate clearly identified, permanent lifting points located to give a safe, balanced, lift. If lifting points are not designed for lifting the whole component, they shall be clearly marked accordingly. All lifting accessories supplied with the equipment shall comply with the Lifting Operations and Lifting Equipment Regulations (LOLER) 1998 and the Provision and Use of Work Equipment Regulations (PUWER) 1998.

3.

6.1.10 Materials Selection 1. Materials shall be selected with proper reference to the specified operating environment (refer to Section 3.0), process fluids (refer to Section 4.0) and guaranteed and expected service life and availability (refer to Sections 5.4.3 and 5.4.5).

6.1.11 Corrosion Protection 1. All metal fabrications (i.e. frames, support structures etc.) shall be designed to prevent the collection of liquids and debris and facilitate the application of paint systems and protective coatings. All mild steel fabrications shall be continuously welded to prevent moisture traps. The ends of all mild steel sections shall be sealed to prevent ingress of liquids after corrosion resistant coatings have been applied. Unless otherwise specified on the DATA SHEET, if paints/polymeric coatings are required for corrosion protection, they shall comply with WIMES 4.01. All metal fabrications (including pipework/ductwork, valves and fittings) shall be designed and assembled to avoid galvanic corrosion. If necessary, insulating washers and sleeves shall be used to prevent direct contact between dissimilar metals.

2. 3. 4. 5.

6.1.12 Drive Systems for Pumps, Fans etc. (>1.1 kW) A separate DRIVE SYSTEM DATA SHEET shall be completed for each drive above 1.1 kW (refer to Appendix C2, page 50). 1. 2. 3. The driven equipment shall be as specified/stated on the DRIVE SYSTEM DATA SHEET. The method of power transmission from the output shaft of the drive system to the drive shaft(s) of the driven equipment shall be stated on the DRIVE SYSTEM DATA SHEET. The drive system shall be protected against jamming and other mechanical overloads by the method specified/stated on the DRIVE SYSTEM DATA SHEET. The motor shall be automatically tripped in the event of an overload. The motor shall comply with WIMES 3.03.

4.

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WIMES 8.05 5. 6.

Page 17

The gearbox type, number of stages, manufacturer, service factor and final drive ratio shall be stated on the DRIVE SYSTEM DATA SHEET. Oil lubricated gearboxes shall be fitted with oil filling and drain points, an oil breather and where appropriate, an oil level indicator. The oil filling and drain points shall be designed so that oil can be easily drained and replaced without spillage.

6.1.13 Maintainability 1. All components/systems that require regular inspection, cleaning or maintenance shall be readily and safely accessible and where appropriate, easily replaceable. All access platforms, guard-rails and stairways required to allow safe inspection, cleaning or maintenance shall be provided, if components/systems require scheduled maintenance at intervals of less than that specified on the DATA SHEET. Components shall be designed to avoid the need for the use of special tools for maintenance. If special tools are required, they shall be provided.

2.

3. All fixtures and fixings (clamps, pins, threaded fixings etc.) shall be made of stainless steel (Grade A4 or equivalent). If stainless steel is unsuitable for use, fixtures and fixings shall be made of alternative corrosion resistant materials. 4. Components/systems that require draining for inspection, cleaning or maintenance shall be provided with readily accessible drain points, with traps, if appropriate.

6.1.14 Guarding, Access Doors and Covers 1. All machinery (motors, pumps, etc.) shall be effectively guarded. Guarding shall comply with all parts of BS EN 292 and BS EN 953.

6.1.15 Hazardous Area Requirements Refer to Guidance Notes. 1. In order to select the appropriate equipment for use in a hazardous area, the Supplier shall determine the following information from the Purchaser: a) The classification of the hazardous area; b) The temperature class or ignition temperature of the gas, vapour, mist or dust involved; c) If applicable, the gas, vapour, mist or dust classification in relation to the group or subgroup of the relevant equipment; d) The range of ambient temperatures associated with the hazardous area; and e) Any other relevant external influences associated with the hazardous area. 2. All equipment selected for use in a hazardous area shall have undergone an appropriate conformity assessment procedure (CAP) to demonstrate compliance with the essential health and safety requirements of European Directive 94/9/EC (ATEX 95), as enacted in the UK by the Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Regulations 1996.

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WIMES 8.05 3.

Page 18

All equipment selected for use in a hazardous area shall be provided with an information plate, permanently fixed to one of its major components. The plate and its fixings shall be manufactured from corrosion resistant, non-degradable materials. As a minimum, the information plate shall include the following information: a) The CE mark. b) If appropriate, the identification of the notified body involved in the relevant CAP; c) The specific explosion protection mark, together with the mark indicating the equipment group and category; and, relating to equipment group II, the letter G (concerning explosive atmospheres caused by gases, vapours or mists) and/or D (concerning explosive atmospheres caused by dust); d) The name and address of the manufacturer; e) The designation of series or type and serial number; f) The year of production; and g) Any restricted or other safety-related conditions of use.

4.

The design, selection and erection of electrical installations in explosive gas atmospheres shall comply with BS EN 60079-14.

6.1.16 Lagging and Trace Heating (If Required/Provided) 1. All pipework and associated components/systems that may be susceptible to their contents freezing shall be provided with lagging and/or trace heating. Lagging/trace heating shall incorporate the following features, as a minimum: a) Lagging shall comprise semi-rigid insulation and weatherproof cladding. Insulation and cladding shall be pre-formed in sections to suit the contours of the pipework and associated components/systems; b) Lagging and cladding shall be fully-reusable, maintenance-free and secured with easily replaceable strapping or fasteners; c) If necessary, lagging shall be easily removable to allow access to other components/systems; and d) Trace heating shall be self-regulating and suitable for a 110 V ac supply. It shall be provided with weatherproof sheathing, terminator kit, thermostat, local isolator and warning labels. 6.1.17 Local Control Panel (LCP) and Associated Electrical Installation (If Required/Provided) 1. 2. 3. 4. If specified/stated on the DATA SHEET, the equipment shall incorporate a local control panel (LCP). Unless otherwise specified on the DATA SHEET, the LCP and its associated electrical installation shall comply with WIMES 3.04. The position of the LCP shall be as specified/stated on the DATA SHEET. All electrical equipment and instrumentation installed within odour treatment unit housings or ductwork shall have a hazardous area rating appropriate to the surrounding area.

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WIMES 8.05 6.1.18 O & M Manuals 1.

Page 19

O & M manuals shall be provided in accordance with the Purchasers Particular Specification. The reference for this Specification shall be as specified on the DATA SHEET.

6.1.19 Training 1. Training shall be provided in accordance with the Purchasers Particular Specification. The reference for this Specification shall be as specified on the DATA SHEET.

6.2 Wet Scrubber Installations (If Required/Provided) If more than one different type of wet scrubbing treatment process is required/provided (e.g. if acidic and alkaline odorants require removal), different types of treatment unit will be required. In this case, multiple WET SCRUBBER DATA SHEETS shall be completed. The process reference shall be as specified/stated on the DATA SHEET.

1.

6.2.1 General 1. 2. The installation shall comprise a number of treatment units designed/configured to satisfy the process performance requirements of the Purchaser. Each treatment unit shall incorporate or be provided with the following ancillary systems: a) A scrubbing liquid dosing system; b) A scrubbing liquid re-circulating system; and c) A scrubbing liquid discharge system. Refer to Guidance Notes. 3. If specified/stated on the DATA SHEET, each treatment unit/the installation shall also incorporate the following ancillary components: a) A number of pre-filters (detail types of pre-filters required/provided on DATA SHEET e.g. dust filters, de-misters etc.); and b) A mist eliminator. 4. The duty/standby requirements for the treatment units and ancillary components/systems comprising the installation (refer to clauses 1-3, above) shall be as specified on the DATA SHEET (refer to Guidance Notes). If specified on the DATA SHEET, the installation shall incorporate bypass ductwork to allow odorous air to be removed from its source(s) with the treatment unit(s) offline. All materials that will come into contact with the scrubbing liquid shall be compatible with and/or resistant to the scrubbing liquid.

5. 6.

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WIMES 8.05 7.

Page 20

Details of the number and configuration of treatment units and ancillary components/systems provided shall be as stated on the DATA SHEET or detailed on a P & ID provided with the Tender.

6.2.2 Treatment Unit(s) 6.2.2.1 Housing(s) 1. The housing material and type of construction shall be as stated on the DATA SHEET.

6.2.2.2 Treatment Stage(s) 1. 2. The number of treatment stages within each treatment unit shall be as stated on the DATA SHEET. Each treatment stage shall comprise a random or structured porous bed of inert media and its associated support structure. The volume and arrangement of the inert media shall be such that the rates of mass transfer of odorants from the gas to the liquid phase within each treatment stage are optimised to achieve the specified performance. The configuration of the inert media bed(s) shall be as stated on the DATA SHEET. The type and composition of the inert media shall be as stated on the DATA SHEET. The inert media shall be compatible with and/or resistant to the scrubbing liquid and have sufficient compressive strength to resist all operational loads without excessive deformation. The type of scrubbing liquid (i.e. type of chemical reagent) and target operating parameters (i.e. pH, redox potential etc.) shall be as stated on the DATA SHEET.

3. 4. 5. 6.

6.2.3 Scrubbing Liquid Dosing System 1. 2. Full details of the scrubbing liquid dosing system shall be provided with the Tender. If specified on the DATA SHEET, chemical dosing systems shall comply with WIMES 8.02.

6.2.4 Scrubbing Liquid Re-Circulating System 1. 2. Full details of the scrubbing liquid re-circulating system (including the re-circulating pump specification) shall be provided with the Tender. If possible, liquid distributors shall be of the pipe manifold or weir trough type (i.e. spray nozzles shall not be used).

6.2.5 Scrubbing liquid Discharge System 1. 2. Full details of the scrubbing liquid discharge system shall be provided with the Tender. Excess/waste scrubbing liquid shall discharge to the point specified/stated on the DATA SHEET.

ISSUE 1

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WIMES 8.05 6.2.6 Mist Eliminator (If Required/Provided) 1. Full details of the mist eliminator shall be provided with the Tender.

Page 21

6.3 Dry Installations (e.g. Dry Scrubbers and GAC Units) (If Required/Provided) If more than one different type of dry treatment process is required/provided (e.g. if acidic and alkaline odorants require removal), different types of treatment unit will be required. In this case, multiple DRY INSTALLATION DATA SHEETS shall be completed. The process reference shall be as specified/stated on the DATA SHEET.

1.

6.3.1 General 1. 2. The installation shall comprise a number of treatment units designed/configured to satisfy the process performance requirements of the Purchaser. If specified/stated on the DATA SHEET, each treatment unit/the installation shall incorporate or be provided with the following ancillary components/systems: a) A number of pre-filters (detail type of pre-filters required/provided on the DATA SHEET e.g. dust filters and/or de-misters). b) A media re-generation system (for GAC Units); and c) An inlet heater. 3. The duty/standby requirements for the treatment units and ancillary components/systems comprising the installation (refer to clauses 1 and 2, above) shall be as specified on the DATA SHEET (refer to Guidance Notes). If specified on the DATA SHEET, the installation shall incorporate bypass ductwork to allow odorous air to be removed from its source(s) with the treatment unit(s) offline. Details of the number and configuration of treatment units and ancillary components/systems provided shall be as stated on the DATA SHEET or detailed on a P & ID provided with the Tender.

4. 5.

6.3.2 Treatment Unit(s) 6.3.2.1 General 1. Each treatment unit shall be designed so that the volume of condensate accumulating within it is minimised. Facilities shall be provided for the collection and drainage of condensate to the point specified/stated on the DATA SHEET. Drainage systems shall incorporate water traps to prevent the escape of odorous air.

6.3.2.2 Housing(s) 1. The housing material and type of construction shall be as stated on the DATA SHEET.

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WIMES 8.05 6.3.2.3 Treatment Stage(s) 1. 2.

Page 22

The number of treatment stages within each treatment unit shall be as stated on the DATA SHEET. Each treatment stage shall comprise a porous bed of media and its associated support structure. The volume and arrangement of the media shall be such that the rates of chemical and physical reaction between the media and odorants within each treatment stage are optimised to achieve the specified performance. The maximum pressure drop across each treatment stage shall be 1 Pa/mm. The arrangement/configuration of the media bed(s) shall be as stated on the DATA SHEET. Cartridge trays, if provided, shall be made of corrosion resistant materials and be effectively sealed to their support structure. The type and composition of the media shall be as stated on the DATA SHEET (refer to Guidance Notes). The media shall have sufficient compressive strength to resist all operational loads without excessive deformation or bed settlement. If specified/stated on the DATA SHEET, a media sampling facility shall be provided. If specified on the DATA SHEET, the Supplier shall operate a media analysis service to provide information on percentage media life remaining.

3. 4.

5. 6. 7. 8.

6.3.3 Media Re-Generation System (for GAC Units (If Required/Provided)) 1. 2. Full details of the GAC re-generation system shall be provided with the Tender. The type of re-generating liquid required, the frequency and duration of the re-generation cycle and the volume of liquid waste produced during each cycle shall be as stated on the DATA SHEET. The method of disposal and pH of the liquid waste shall be as stated on the DATA SHEET. Excess/waste re-generating liquid shall discharge to the point specified/stated on the DATA SHEET. Drainage facilities shall incorporate a water sampling point and a water trap to prevent the escape of odorous air.

3. 4.

6.3.4 Inlet Heater (If Required/Provided) 1. 2. Full details of the inlet heater shall be provided with the Tender. The heater housing shall be insulated to minimise heat losses.

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WIMES 8.05 6.3.5 Media Disposal 1. 2.

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The method of disposal and waste classification of the spent media shall be as stated on the DATA SHEET. The time required to completely remove all the spent media from the unit and replenish it with fresh media shall be as stated on the DATA SHEET.

6.4 Catalytic Iron Filter (CIF) Installations (If Required/Provided) 1. The process reference shall be as specified/stated on the DATA SHEET.

6.4.1 General 1. 2. The installation shall comprise a number of CIF units designed/configured to satisfy the process performance requirements of the Purchaser. If specified/stated on the DATA SHEET, each CIF unit/the installation shall also incorporate the following ancillary components: a) A number of pre-filters (detail type of pre-filters required/provided on DATA SHEET e.g. dust filters, de-misters etc.); b) An inlet air humidifier; and c) A media irrigation system. 3. The duty/standby requirements for the CIF units and ancillary components comprising the installation (refer to clauses 1 and 2, above) shall be as specified on the DATA SHEET (refer to Guidance Notes). If specified on the DATA SHEET, the installation shall incorporate bypass ductwork to allow odorous air to be removed from its source(s) with the CIF unit(s) offline. CIF units for use with dry scrubbers may be integral with the dry scrubber or may be free-standing units. CIF units for use with bio-filters shall be free-standing units, completely separate from the bio-filters. Details of the number and configuration of CIF units and ancillary components provided shall be as stated on the DATA SHEET or detailed on a P & ID provided with the Tender.

4. 5.

6.

6.4.2 CIF Unit(s) 6.4.2.1 General 1. Each CIF unit shall be provided with facilities for the collection and drainage of excess moisture to the point specified/stated on the DATA SHEET. Drainage systems shall incorporate water traps to prevent the escape of odorous air.

6.4.2.2 Housing(s) 1. The housing material and type of construction shall be as stated on the DATA SHEET.

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WIMES 8.05 6.4.2.3 Treatment Stage(s) 1. 2.

Page 24

The number of treatment stages within each CIF unit shall be as stated on the DATA SHEET. Each treatment stage shall comprise a porous bed of media and its associated support structure. The volume and arrangement of the media shall be such that the rates of chemical reaction between the media and odorants within each treatment stage are optimised to achieve the specified performance. The arrangement/configuration of the media bed(s) shall be as stated on the DATA SHEET. The type and composition of the media shall be as stated on the DATA SHEET. The media and its associated support structure shall retain its original form throughout its guaranteed life without premature collapse and/or the generation of an excessive pressure drop across the treatment stage. The Supplier shall provide details of the likely pressure drop across each treatment stage as a function of media operating life with the Tender.

3. 4. 5.

6.4.3 Media Disposal 1. 2. The method of disposal and waste classification of the spent media shall be as stated on the DATA SHEET. The time required to completely remove all the spent media from each unit and replenish it with fresh media shall be as stated on the DATA SHEET.

6.5 Biological Treatment (If Required/Provided) 6.5.1 Bio-Filters (If Required/Provided) 1. The process reference shall be as specified/stated on the DATA SHEET.

6.5.1.1 General 1. 2. The installation shall comprise a number of bio-filter units designed/configured to satisfy the process performance requirements of the Purchaser. Each bio-filter unit shall incorporate or be provided with the following ancillary systems: a) A media irrigation system (re-circulating or single pass as stated on the DATA SHEET).

If a re-circulating media irrigation system is provided, each bio-filter unit shall incorporate or be provided with a sump with readily accessible drainage facilities. 3. If specified/stated on the DATA SHEET, each bio-filter unit/the installation shall also incorporate the following ancillary components: a) A number of pre-filters (detail types of pre-filters required/provided on DATA SHEET e.g. dust filters, de-misters etc.); and b) Covers (for open-topped, up-flow bio-filter units).

ISSUE 1

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WIMES 8.05 4.

Page 25

The duty/standby requirements for the bio-filter units and ancillary components/systems comprising the installation (refer to clauses 1-3, above) shall be as specified on the DATA SHEET (refer to Guidance Notes). If specified on the DATA SHEET, the installation shall incorporate bypass ductwork to allow odorous air to be removed from its source(s) with the bio-filter unit(s) offline. Details of the number and configuration of bio-filter units and ancillary components/systems provided shall be as stated on the DATA SHEET or detailed on a P & ID provided with the Tender.

5. 6.

6.5.1.2 Bio-Filter Unit(s) Housing(s) 1. The housing material and type of construction shall be as stated on the DATA SHEET.

Treatment Stage(s) 1. 2. The number of treatment stages provided shall be as stated on the DATA SHEET. Each treatment stage shall comprise a porous bed of media and its associated support structure. The volume and arrangement of the media shall be such that the rates of chemical reaction between the media and odorants within each treatment stage are optimised to achieve the specified performance. The arrangement/configuration of the media bed(s) shall be as stated on the DATA SHEET. The type and composition of the media shall be as stated on the DATA SHEET. The media shall possess the following attributes: a) It shall support bio-film formation; b) It shall not leach chemicals detrimental to the process or effluent quality; c) It shall have sufficient strength to resist excessive deformation under self/bio-mass loading; and d) It shall be homogeneous in structure, to promote uniform gas flow through the treatment stage(s). 6.5.1.3 Media Irrigation System (If Required/Provided) 1. Full details of the system shall be provided with the Tender. This information shall include the solids handling capacity of all spraybar nozzles, if provided and indicate how pH control is achieved. The media irrigation system shall incorporate the following components: a) An irrigating liquid flow monitoring device; b) An irrigating liquid overflow or pressure relief device; and c) An irrigating liquid level monitoring device e.g. sight glass.

3. 4.

2.

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WIMES 8.05 3. 4.

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The source and type of irrigating liquid and the frequency and duration of the irrigation cycle shall be as stated on the DATA SHEET. Excess/waste irrigating liquid shall discharge to the point specified/stated on the DATA SHEET. Drainage facilities shall incorporate a water trap to prevent the escape of odorous air. The system shall incorporate a sampling point and tundish to enable verification of the irrigating liquid composition and correct operation of the make-up system.

5.

6.5.1.4 Media Disposal 1. 2. The method of disposal and waste classification of the spent media shall be as stated on the DATA SHEET. The time required to completely remove all the spent media from each unit and replenish it with fresh media shall be as stated on the DATA SHEET.

6.5.2 Bio-Scrubber Installations (If Required/Provided) 1. The process reference shall be as specified/stated on the DATA SHEET.

6.5.2.1 General 1. 2. The installation shall comprise a number of treatment units designed/configured to satisfy the process performance requirements of the Purchaser. Each treatment unit shall incorporate or be provided with the following ancillary systems: a) A scrubbing liquid make-up system; b) A scrubbing liquid re-circulating system; and c) A scrubbing liquid discharge system. Refer to Guidance Notes. 3. If specified/stated on the DATA SHEET, each treatment unit/the installation shall also incorporate or be provided with the following ancillary components/systems: a) A number of pre-filters (detail types of pre-filters required/provided on DATA SHEET e.g. dust filters, de-misters etc.); b) A nutrient dosing system; and c) A pH control system. 4. The duty/standby requirements for the treatment units and ancillary components/systems comprising the installation (refer to clauses 1-3, above) shall be as specified on the DATA SHEET (refer to Guidance Notes). If specified on the DATA SHEET, the installation shall incorporate bypass ductwork to allow odorous air to be removed from its source(s) with the treatment unit(s) offline.

5.

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WIMES 8.05 6.

Page 27

All materials that will come into contact with the scrubbing liquid shall be compatible with and/or resistant to the scrubbing liquid. The minimum pH value that the materials are designed to withstand, without excessive corrosion, shall be as stated on the DATA SHEET. Details of the number and configuration of treatment units and ancillary components/systems provided shall be as stated on the DATA SHEET or detailed on a P & ID provided with the Tender.

7.

6.5.2.2 Treatment Unit(s) Housing(s) 1. The housing material and type of construction shall be as stated on the DATA SHEET.

Treatment Stage(s) 1. 2. The number of treatment stages within each treatment unit shall be as stated on the DATA SHEET. Each treatment stage shall comprise a random or structured porous bed of inert media and its associated support structure. The volume and arrangement of the inert media shall be such that the rates of mass transfer of odorants from the gas to the liquid phase within each treatment stage are optimised to achieve the specified performance. The configuration of the inert media bed(s) shall be as stated on the DATA SHEET. The type and composition of the inert media shall be as stated on the DATA SHEET. The inert media shall be compatible with and/or resistant to the scrubbing liquid and have sufficient compressive strength to resist all operational loads without excessive deformation. The type of scrubbing liquid (i.e. chemical reagent) and target operating parameters (i.e. pH, redox potential etc.) shall be as stated on the DATA SHEET.

3. 4. 5. 6.

6.5.2.3 Scrubbing Liquid Make-Up System 1. 2. Full details of the scrubbing liquid make-up system shall be provided with the Tender. If specified on the DATA SHEET, chemical dosing systems shall comply with WIMES 8.02.

6.5.2.4 Scrubbing Liquid Re-Circulating System 1. 2. Full details of the scrubbing liquid re-circulating system shall be provided with the Tender. If possible, liquid distributors shall be of the pipe manifold or weir trough type (i.e. spray nozzles shall not be used).

6.5.2.5 Scrubbing liquid Discharge System 1. Full details of the scrubbing liquid discharge system shall be provided with the Tender.

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WIMES 8.05 2. 3.

Page 28

Excess/waste scrubbing liquid shall discharge to the point specified/stated on the DATA SHEET. The scrubbing liquid discharge system shall incorporate a sampling point and tundish to enable verification of the scrubbing liquid composition and correct operation of the make-up system.

6.5.2.6 Media Disposal 1. 2. The method of disposal and the waste classification of the spent media shall be as stated on the DATA SHEET. The time required to completely remove all the spent media from each unit and replenish it with fresh media shall be as stated on the DATA SHEET.

7.0 TEST SPECIFICATION 7.1 Factory Acceptance Tests 7.1.1 Housings 1. Housings shall be tested in accordance with the relevant standard (refer to Section 6.1.5) and if appropriate, test results provided.

7.1.2 Fans 1. Fans shall be tested in accordance with the relevant parts of BS 848.

7.2 Site Acceptance Tests 7.2.1 Process Performance Testing 7.2.1.1 General 1. Each odour treatment unit shall be performance tested to verify its efficacy at reducing the levels of odorants and/or odour concentration. Details of the number and types of tests required shall be as specified on the DATA SHEET. Testing shall be carried out on dates to be determined by the Purchaser (refer to Guidance Notes). If specified on the DATA SHEET, testing shall be witnessed by the Purchaser. Testing shall be performed at the process air-flow rate specified/stated on the DATA SHEET. All processes discharging odorous air to the unit shall be operating in their normal mode during each test, including the filling of tanks and wells and unloading of tankers where applicable. All testing (including sample collection) shall be performed by the party specified on the DATA SHEET. All samples shall be analysed within 30 hours of sampling to appropriate CEN Standards (not relevant to for H2S).

2. 3. 4.

5.

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WIMES 8.05 7.2.1.2 Odour Concentration (If Required)

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The following procedure constitutes a single test. A number of these tests may be performed at different times to verify performance (refer to clause 1, Section 7.2.1.1). 1. Air samples shall be simultaneously collected at the inlet and outlet of the odour treatment unit. The sampling duration and interval between taking successive samples shall be as specified on the DATA SHEET. Each pair of samples shall constitute a matched pair. The number of matched pairs required for analysis and the number required as back-ups (to be used if the other samples are lost or contaminated) shall be as specified on the DATA SHEET. Air samples shall be collected using stainless steel and PTFE sampling tubes and fittings and transferred into Teflon, Tedlar or PET sample bags. Odour concentration shall be measured in accordance with the recommendations of CEN/TC264/WG2 Odours (refer to Guidance Notes). All results shall include appropriate error margins. The air flow rate at the inlet of the odour treatment unit and the pressure drop across each treatment stage shall be measured during sampling. The geometric mean odour concentration shall not exceed the maximum value specified on the DATA SHEET. This maximum value shall take proper account of the errors inherent in odour measurement and shall generally be in accordance with the figures detailed in UKWIR Report 01/WW/13/3 Odour control in waste water treatment. A technical reference document (ISBN 1 84057 246 9).

2.

3.

4. 5.

7.2.1.3 Hydrogen Sulphide Concentration (If Required) The following procedure constitutes a single test. A number of these tests may be performed at different times to verify performance (refer to clause 1, Section 7.2.1.1). 1. The H2S concentration in the air at the inlet and outlet of each odour treatment unit shall be simultaneously measured and recorded at intervals over a given time period. The sampling/data logging duration, number of samples/data logging sessions required and the interval between successive sampling/data logging sessions shall be as specified on the DATA SHEET. Equipment used for measuring H2S concentration shall: a) Be suitable for the environment in which it will be used; b) Be capable of sampling, measuring and recording H2S concentrations at the required intervals for the required time period; c) Incorporate a power supply that permits the required monitoring regime to be achieved; d) Incorporate a gas pump, if necessary; e) Have a current calibration certificate relevant to the range of H2S concentrations measure; and f) Be capable of measuring and recording zero drift errors.

2.

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WIMES 8.05 3.

Page 30

Monitoring equipment used for measuring H2S concentration at the inlet of the odour treatment unit(s) shall have an accuracy of + 10 %, up to the maximum anticipated H2S concentration. Monitoring equipment used for measuring H2S concentration at the outlet of the odour treatment unit(s) shall be capable of measuring H2S concentrations down to an appropriate level, depending upon the concentrations being measured. The average and maximum H2S concentrations shall be calculated for each sampling/data logging session. The average and maximum H2S concentrations shall not exceed the value specified on the DATA SHEET.

4.

7.2.1.4 Further Tests (If Required) 1. Details of any further performance tests to be performed on the odour treatment unit shall be as specified in the Purchasers Particular Specification. The reference for this Specification shall be as specified on the DATA SHEET.

7.2.1.5 Reporting of Results 1. Results shall be made available to the Purchaser within a given time period following completion of testing, as specified on the DATA SHEET. On completion of testing, all results shall be collated and presented as a single bound report. If any tests are failed, then the report shall identify the cause of failure and detail any remedial actions which have been or will be taken to achieve compliance with the requirements of this Specification.

2.

7.2.2 Cover Leakage Testing 1. If specified on the DATA SHEET, covers shall be leakage tested in accordance with the Purchasers Particular Specification. The reference for this Specification shall be as specified on the DATA SHEET.

7.2.3 Ductwork Leakage Testing Refer to Guidance Notes. 1. If specified on the DATA SHEET, sheet metal ductwork shall be leakage tested in accordance with HVCA specifications DW143 and DW144.

ISSUE 1

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WIMES 8.05

Page 31

APPENDIX A - REGULATIONS, STANDARDS & SPECIFICATIONS REFERENCED Regulations The Health and Safety at Work Act 1974. The Supply of Machinery (Safety) Regulations 1992. The Construction (Design and Management) Regulations 1994. The Electrical Equipment (Safety) Regulations 1994. The Health and Safety (Safety Signs and Signals) Regulations 1996. The Lifting Operations and Lifting Equipment Regulations (LOLER) 1998. The Provision and Use of Work Equipment Regulations (PUWER) 1998. The Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2002. Standards BS Series BS 476 Fire tests on building materials and structures. Part 20 Method for determination of the fire resistance of elements of construction (general principles). Part 21 - Methods for determination of the fire resistance of load bearing elements of construction. Part 22 - Methods for determination of the fire resistance of non-load bearing elements of construction. Part 23 - Methods for determination of the contribution of components to the fire resistance of a structure. BS 848 Fans for general purposes. BS 1710 Specification for identification of pipelines and services. BS 4994 Specification for the design and construction of vessels and tanks in reinforced plastics. BS 5958 Code of practice for the control of undesirable static electricity. Part 1 General considerations. Part 2 Recommendations for particular industrial situations. BS 6399 Loading for buildings. Part 1 Code of practice for dead and imposed loads. Part 2 Code of practice for wind loads. Part 3 Code of practice for imposed roof loads. BS EN Series BS EN 292 Safety of machinery. Basic concepts, general principles for design. Part 1 Basic terminology, methodology. Part 2 Technical principles and specifications. BS EN 953 Safety of machinery. Guards. General requirements for the design and construction of fixed and movable guards. BS EN 10088 - Stainless steels. Part 1 - List of stainless steels. BS EN 60079 Electrical apparatus for explosive gas atmospheres. Part 14 -Electrical installations in hazardous areas (other than mines).

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WIMES 8.05 Miscellaneous

Page 32

DIN DVS 2205: Part 1, June 1987 - Design Calculations for Containers and Apparatus made from Thermoplastics - Characteristic Values; Part 5, July 1987 - Calculation of Thermoplastic Tanks and Apparatus - Rectangular Tanks. Published by the Deutscher Verband fr Schweisstechnik, (German Welding Engineering Association) CEN/TC264/WG2 A CEN Working Group formed to produce a European Standard for odour concentration measurements using dynamic olfactometry. Specifications Heating and Ventilating Contractors Association (HVCA) Specifications DW143 A practical guide to ductwork leakage testing. DW144 Specification for sheet metal ductwork (low-, medium-, and high-pressure). DW154 Specification for plastics ductwork. WIMES WIMES 3.03 Low-voltage ac electric motors for use in the Water Industry. WIMES 3.04 - Low-voltage electrical specification for package plant for use in the Water Industry. WIMES 4.01 Paints/polymeric coatings for corrosion protection in the Water Industry. WIMES 8.02 Chemical dosing systems (pumped equipment) for water and waste water treatment.

ISSUE 1

APRIL 2003

WIMES 8.05 APPENDIX B1 - TEXT GUIDANCE SECTION 1.0

Page 33

This Specification may also be used to procure equipment that does not actually treat the odorous air i.e. equipment that only comprises covers, ductwork, fans and a discharge stack. Equipment used for building ventilation, for health and safety purposes, is outside the scope of this Specification. SECTION 3.0, CLAUSE 2 This clause refers to the exterior conditions i.e. those not associated with the process or odorous air. SECTION 4.0 The quality and accuracy of the information provided by the Purchaser pertaining to the source(s), volume and properties of the odorous air will ultimately determine the fitness for purpose of the equipment and its whole life costs. The key items of information required by the Supplier are: Details of all process plant and equipment producing odorants. This information should ideally include the operating regimes of this equipment (i.e. the number of operating hours per day and any process fluctuations, seasonal variations etc.). It should be noted that low H2S levels do not necessarily mean low odour concentrations! The minimum rate of extraction required, from each source of odour, to prevent rogue emissions of odorants; and The mean and peak odour/odorant concentrations within each process stream and within the combined process stream.

Overestimating odour/odorant concentrations will result in oversized and possibly overcomplicated equipment with high whole life costs. Conversely, underestimating odour/odorant concentrations will result in under specified equipment that will never meet its performance requirements. Ideally, the above information should be determined from a site survey. However, in the absence of such information, the following sources of guidance may be useful: CIWEM Publication, Odour Control, ISBN 1 0870752 33 3; and UKWIR Report 01/WW/13/3, Odour control in waste water treatment. A technical reference document, ISBN 1 84057 246 9.

If the composition of the odorous air is not precisely known, the Purchaser should indicate that the information provided represents a typical composition and is not an exhaustive list of all constituents. This approach may avoid potential contractual problems.

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WIMES 8.05 Section 5.2

Page 34

It is essential that the Purchaser clearly defines the relevant process performance requirement, whether this is a maximum odour concentration or the maximum concentrations of a given odorant(s) at the outlet stack or site boundary. It is impossible to speculate an odour concentration by a notional summation of threshold levels of different odorants and the result of attempting to specify everything is confusion! If odour/odorant concentrations at the site boundary are the parameters that must be controlled and volume flow and stack height/location are known, then modeling should be used to determine the stack emission levels that meet the desired requirements. Specifying too low an emission standard can substantially increase whole life costs. It is important to realise that even properly designed and operated odour control equipment will emit residual levels of odour. Determination and subsequent agreement of realistic performance targets can have a major impact on whole life costs. Specifying percentage reductions of odour/odorant concentration as a performance requirement can be problematical. If they are specified, they should be related to the peak odour/odorant concentrations. Percentage reduction should not be specified in isolation, since as odour/odorant concentrations reduce, it becomes impractical to maintain the specified percentage reductions. For example, if the peak inlet loading is say 20000 ouE/m3 and the emission standard is 2000 ouE/m3, the important performance requirement should be that 2000 ouE/m3 is not exceeded at inlet loadings of up to 20000 ouE/m3. Specifying a 90 % reduction across the board would suggest a maximum emission level of 200 ouE/m3 when operating at an inlet loading of 2000 ouE/m3, which is impossible to achieve and unnecessary. It should be noted that in order to verify equipment performance, it may be necessary to inject odour/odorants. Section 5.4.5, Clause 1 Availability is defined as:
A= MTBF MTBF + MTTR

Where: MTBF is the mean time between failures and MTTR is the mean time to repair. For the purposes of Tender evaluation, Suppliers should assume that the MTTR term only incorporates factors that are within their direct control (i.e. lead times for spares and actual repair times) and not factors such as Purchasers response time and availability of maintenance personnel. Section 6.1.1, Clause 3 It should be noted that, if the equipment does not need to actually treat the odorous air, odour treatment units and certain parts of the ductwork installation will obviously not be required.

ISSUE 1

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WIMES 8.05

Page 35

Fans should usually be positioned just before the discharge stack and should draw gas through the equipment, thereby maintaining a negative pressure within the equipment. Odorous air should not be drawn from a Zone 1 hazardous area through a Zone 2 hazardous area. If a number of process units on a given site require connections to odour control equipment, the way in which they are connected together (i.e. with ductwork in series or in parallel) can have a significant influence on the performance of the equipment and on its whole life costs. Connecting units in series will tend to reduce capital expenditure on ductwork etc., however, care must be then taken to avoid subsequent operational problems such as stagnation of air flow and inability to treat odour if one of the units connected in series needs to be isolated. Section 6.1.3.1, Clause 4 Unreinforced PVC-U ductwork should not be installed outdoors, as it is susceptible to embrittlement by ultra-violet radiation. Section 6.1.3.1, Clause 8 Secondary fixtures and fixings refers to clamps and brackets etc. Primary fixtures and fixings such as beams or stanchions may be made from plain carbon steel, as long as it is provided with suitable corrosion protection. Section 6.1.3.1, Clause 13 Earthing of ductwork is expensive and should only be specified if the Purchaser has performed a risk assessment that indicates that there would be a significant explosion hazard from unearthed equipment. Section 6.1.3.2, Clause 3 Stainless steel may be unsuitable for some duties. Section 6.1.5, Clause 1 Tanks and vessels made from thermoplastic materials should be designed, constructed and tested in accordance with DVS 2205, Part 1, June 1987 (Design Calculations for Containers and Apparatus made from Thermoplastics - Characteristic Values) and Part 5, July 1987 (Calculation of Thermoplastic Tanks and Apparatus - Rectangular Tanks). These documents are published by the Deutscher Verband fr Schweisstechnik, which is the German Welding Engineering Association. Section 6.1.5, Clause 3 Stainless steel is unsuitable for use with sodium hypochlorite. Polymeric materials should be used instead. Section 6.1.6, Clause 2 For GAC units, multiple sampling points may be required throughout the treatment stage bed to track the breakthrough of H2S.

ISSUE 1

APRIL 2003

WIMES 8.05 Section 6.1.15

Page 36

The hazardous area may arise due to the location of the equipment on site or as a result of the process environment produced within/around the equipment due to the nature of its operation. Section 6.2.1, Clause 2 Certain components incorporated in the ancillary systems may be common to more than one treatment unit (e.g. scrubbing liquid dosing or re-circulating pumps). Section 6.2.1, Clause 4 The Purchaser should detail any requirements for the redundancy of individual components/systems (e.g. dosing pumps etc.) or even complete process streams! Section 6.3.1, Clause 3 The Purchaser should detail any requirements for the redundancy of individual components/systems (e.g. media re-generation systems etc.) or even complete process streams! Section 6.3.2, Clause 5 Dry treatment units may incorporate more than one type of treatment media. Section 6.4.1, Clause 3 The Purchaser should detail any requirements for the redundancy of individual components/systems (e.g. media irrigation systems etc.) or even complete process streams! Section 6.5.1.1, Clause 4 The Purchaser should detail any requirements for the redundancy of individual components/systems (e.g. media irrigation systems etc.) or even complete process streams! Section 6.5.2.1, Clause 2 Certain components incorporated in the ancillary systems may be common to more than one treatment unit (e.g. scrubbing liquid make-up/re-circulating pumps). Section 6.5.2.1, Clause 4 The Purchaser should detail any requirements for the redundancy of individual components/systems (e.g. dosing pumps etc.) or even complete process streams! Section 7.2.1.1, Clause 2 Biological treatment methods require a certain incubation of time for biological activity to develop to enable the specified performance to be achieved. This factor should be reflected in the timescales required for performance testing.

ISSUE 1

APRIL 2003

WIMES 8.05 Section 7.2.1.2, Clause 3

Page 37

CEN/TC264/WG2 is a CEN Working Group formed to produce a European Standard for odour concentration measurements using dynamic olfactometry. EN 13725, Air Quality Measurement of odour concentration by dynamic olfactometry, should be issued in 2003. Section 7.2.3 The plastic ductwork constructional standards imposed by DW154 have virtually negated the requirement for leakage testing. Where not mandatory, leakage testing of plastic ductwork should generally be viewed as an unjustified expense. A thorough visual inspection should usually suffice. Leakage testing of sheet metal ductwork is retained as an option.

ISSUE 1

APRIL 2003

WIMES 8.05 APPENDIX B2 - DATA SHEET GUIDANCE 1.

Page 38

Items to be completed by the Purchaser are marked (o) and by the Supplier (x). Items which the Purchaser may wish to specify, or alternatively may wish to leave to the Supplier to complete are marked (ox). The Purchaser may customise the DATA SHEETS included in Appendix C to provide for: a) the Purchasers name, issue reference, format for inclusion of Contract/Project title and references etc. b) the Purchasers standard technical and procedural requirements which apply to every Contract/Project carried out for the Purchaser provided that such inclusions comply with the requirements indicated in clause 5 below.

2.

3. 4. 5. 6.

Reference numbers incorporated on the DATA SHEETS in Appendix C relate to Sections or Clauses, as appropriate, within WIMES 8.05. The technical content, its arrangement and any incorporated reference to WIMES 8.05 shall not be altered from the form shown on the DATA SHEETS in Appendix C. The person(s) responsible for completing the DATA SHEETS shall only employ the form of DATA SHEET approved for use by the Purchaser. The DATA SHEETS should be completed by ticking the feature(s) required or by entering requirements or information, as appropriate, in the column/row adjacent to the feature description. Where there is a need for the Purchaser to enter more information on the DATA SHEETS than space permits, a reference should be entered as to where the requirement is specified. This approach may be used where: a) further clarification or definition is required on a feature description, or b) the feature description needs to be read in conjunction with another Standard or Specification applicable to the Contract/Project, or c) a particular feature or arrangement is not listed on the DATA SHEETS, in which case the option Other (specify) should be used. The referencing system employed shall be defined in the Contract/Project documentation.

7.

8.

Where there is a need for the Supplier to enter more information on the DATA SHEETS than space permits, this information should be given in Appendix D and cross-referenced to the relevant Specification clause. This approach may be used where: a) further clarification or definition is required on a feature description, or b) a particular feature or arrangement is not listed on the DATA SHEETS, in which case the option Other (specify) should be used and the words Appendix D entered in the adjacent column.

ISSUE 1

APRIL 2003

WIMES 8.05 APPENDIX C1 - ODOUR CONTROL EQUIPMENT DATA SHEETS

PROJECT TITLE (o) PROJECT REFERENCE NUMBER (o) PROJECT LOCATION (o) EQUIPMENT MANUFACTURER (ox) DOCUMENT REFERENCE (o) REVISION (o) DATE (o)

Page 39

REFERENCE DRAWINGS (o) (included/not included) 3 Air Composition and Physical Properties (If Known) (o) Mean Max Composition Odour conc. (ouE/m3) H2S conc. (ppm) NH3 conc. (ppm)

* - Indicates Purchasers default requirement 3.0 OPERATING ENVIRONMENT AND SITE DETAILS 1 Operating Environment (o) Location () Inland Coastal Inside Outside Other (specify) Hazardous Area Classification () None Zone 1 Zone 2 EMC Environment () Light industrial Industrial Ambient Air Temp/RH (-10C-40C/< 80%*) (o) Special Environmental Hazards (o)

Details of Processes Causing Sudden Increases in Odorant Concentrations

Physical Properties Temperature (C) Relative humidity (%)

Min

Mean

Max

2 3 4

4 References For Further Information (o)

Further Information to Assist Supplier in Equipment Design (o)

4.0 SOURCE(S), VOLUME AND PROPERTIES OF ODOROUS AIR 1 Source(s) and Volume of Odorous Air (o) Source(s) (o)

2 2

Volume (m3) (o) Minimum Number of Air Changes per Hour Required (ox) Minimum Flow Rate of Air Required (m3/hr) (ox)

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WIMES 8.05

Page 40

Process Unit Reference

Odour Conc. (ouE/m3) Mean Max

H2S Conc. (ppm) Mean Max

NH3 Conc. (ppm) Mean Max

Temperature (C) Mean Range

RH (%) Mean Range

Further Details

ISSUE 1

APRIL 2003

WIMES 8.05
5.0 PERFORMANCE SPECIFICATION 5.1 General 1 1 Asset Life (years) (o)

Page 41
5.4.2 Consumption of Chemicals and Potable Water (Wet Scrubbers) Duty Point (o) Flow Rate of Odorous Air (m3/hr) Inlet Odour Load (Section 4.0, Clause 3) Odour conc. (ouE/m3) H2S (ppm) NH3 (ppm) Chemical Consumption (Detail Chemicals and Volumes Consumed) (x)

5.2 Process Performance 1 Process Performance (At Outlet Stack) (o) Odour Concentration (ouE/m3) Maximum Minimum % reduction Maximum Concentrations of Odorants in Treated Air H2S (ppm) NH3 (ppm) Minimum % Reductions of Odorants H2S NH3 2 Process Performance (At Site Boundary) (o) Odour Concentration (ouE/m3) Maximum Minimum % reduction Maximum Concentrations of Odorants in Treated Air H2S (ppm) NH3 (ppm) Minimum % Reductions of Odorants H2S NH3 2 Dispersion Model Used (ox)

1 1

Potable Water Consumption (l) (x) Water Softening Chemical Consumption (Detail Chemicals and Volumes Consumed) (x)

5.4.3 Service Lives and Costs of Components 1 Guaranteed (G) and Expected (E) Service Lives of Main Components/Systems (x 103 hrs) (ox) Component (specify) G E

Costs of Components ()/Time Required to Replace Components (hrs) (x) Component (specify) Cost Time

5.3 Noise 1 Maximum Noise Levels (80* dB(A) at 1 m) (o) 3 Guaranteed Service Lives of Treatment Media (years) (ox) Media (specify) Life

5.4 Whole life Costs 5.4.1 Power Consumption 1 Power Consumption (kW) (x) 4 Cost of Media (per kg of H2S removed) (x)

5.4.5 Availability 1 Minimum Availability (99 %*) (o)

ISSUE 1

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WIMES 8.05
6.0 DESIGN SPECIFICATION 6.1 General 6.1.1 General 1 a b c d e f 6.1.2 Covers 1 Covers to Comply with Appendix G (Y*/N) (o) 6.1.8.3 Impeller 1 2 Material (x) Summary of Treatment Processes Required/Provided (ox) Source and Nature of Treatment Process Required/ Provided to Odorant (ox) Remove Odorant (ox)

Page 42

DATA SHEET Reference Page Number

6.1.3 Ductwork (Incorporating Dampers) 6.1.3.1 Ductwork 4 12 13 Ductwork Material (GRP/PVC-U*) (o) Colour (o) Ductwork Earthing Required (Y/N) (o)

Method of Securing Impeller to Shaft () (x) Key Bolt Conical taper Other (specify)

6.1.8.4 Drive System 2 2 Drive Systems to be Oversized (Y/N) (o) Degree of Oversizing Required (%) (o)

6.1.7 Outlet Stack (If Required/Provided) 2 3 8 Maximum Height (m) (o) Minimum Efflux Velocity (m/s) (ox) Reference for Purchasers Particular Specification (o)

6.1.8.5 Acoustic Enclosure 1 3 3 Acoustic Enclosure Provided (Y/N) (x) Dimensions (L x W x H) (m) (x) External Colour (ox) Locking Arrangements (ox)

6.1.8 Fans 6.1.8.1 General 1 Standby Fan(s) Required (Y/N) (o)

6.1.8.2 Casing 1 Material (x)

ISSUE 1

APRIL 2003

WIMES 8.05
6.1.9 Weights and Lifting Arrangements 1 Weights of Major Components (x) Component Weight (kg)

Page 43

1 1

Heaviest maintenance lift (x) Heaviest erection lift (x)

6.1.11 Corrosion Protection 4 Paint/Polymeric Coating Specification (WIMES 4.01*) (o)

6.1.13 Maintainability 1 Maintenance Interval for Provision of Access Equipment (Months) (o)

6.1.17 Local Control Panel (LCP) and Associated Electrical Installation (If Required/Provided) 1 2 3 LCP Required/provided (Y/N) (ox) LCP and Electrical Installation Specification (WIMES 3.04*) (o) Position of LCP (ox)

6.1.18 O & M Manuals 1 Reference for Purchasers Particular Specification (o)

6.1.19 Training 1 Reference for Purchasers Particular Specification (o)

ISSUE 1

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6.2 Wet Scrubber Installations (If Required/Provided) 1 Treatment Process Reference (See Section 6.1.1) (ox)

6.2.1 General 3 a Additional Ancillary Components/Systems Required/Provided () (ox) Pre-filters Dust Filters De-misters Mist Eliminator Duty/Standby Requirements (o)

6.2.2.2 Treatment Stage(s) 1 3 Number of Treatment Stages (x) Configuration of Inert Media Bed(s) (x)

b 4

Type and Composition of Inert Media (x)

6 6

Type of Scrubbing Liquid (x) Target Operating Parameters (x)

5 7

Bypass Ductwork Required (Y/N) (o) Number and Configuration of Treatment Units and Ancillary Systems Provided (x)

6.2.3 Scrubbing Liquid Dosing System 2 Chemical Dosing Systems to Comply with WIMES 8.02 (Y/N) (o)

6.2.5 Scrubbing Liquid Discharge System 2 Excess/Waste Scrubbing Liquid to Discharge to: (ox)

6.2.2 Treatment Unit(s) 6.2.2.1 Housing(s) 1 1 Material (x) Type of Construction (x)

6.3 Dry Installations (e.g. Dry Scrubbers and GAC Units) (If Required/Provided) 1 Process Reference (See Section 6.1.1) (ox)

6.3.1 General 2 a Additional Items Required/Provided () (ox) Pre-filters Dust Filters De-misters Media re-generation system (GAC Units) Inlet heater Duty/Standby Requirements (o)

6.3.2.3 Treatment Stage(s) 1 4 Number of Treatment Stages (x) Configuration of Media Bed(s) (x)

b c 3

Type and Composition of Media (x)

7 8

Media Sampling Facility Required/Provided (Y/N) (ox) Media Analysis Service Required (Y/N) (o)

4 5

Bypass Ductwork Required (Y/N) (o) Number and Configuration of Treatment Units and Ancillary Components/Systems Provided (x)

6.3.3 Media Re-Generation System (For GAC Units (If Required/Provided)). 2 Details (x) Type of Re-generating Liquid Cycle Frequency (hrs-1) Cycle Duration (hrs) Volume of Liquid Waste Produced During Each Cycle (l) Method of Disposal and pH of Liquid Waste (x)

3 6.3.2 Treatment Unit(s) 6.3.2.1 General 1 Condensate to Discharge to: (ox) 4

Excess/Waste Re-Generating Liquid to Discharge to: (ox)

6.3.2.2 Housing(s) 1 1 Material (x) Type of Construction (x)

6.3.5 Media Disposal 1 Method of Disposal and Waste Classification of Spent Media (x) Time Reqd. to Replace Spent Media (x)

6.4 Catalytic Iron Filter (CIF) Installations (If Required/Provided) 1 Process Reference (See Section 6.1.1) (ox)

6.4.1 General 2 a Additional Components Required/ Provided () (ox) Pre-filters Dust Filters De-misters Inlet air humidifier Media irrigation system Duty/Standby Requirements (o)

6.4.2.2 Housing(s) 1 1 Material (x) Type of Construction (x)

b c 3

6.4.2.3 Treatment Stage(s) 1 3 Number of Treatment Stages (x) Configuration of Media Bed(s) (x)

4 6

Bypass Ductwork Required (Y/N) (o) Number and Configuration of CIF Units and Ancillary Components/Systems Provided (x)

Type and Composition of Media (x)

6.4.3 Media Disposal 1 Method of Disposal and Waste Classification of Spent Media (x) Time Required to Replace Spent Media (x)

6.4.2 CIF Unit(s) 6.4.2.1 General 1 Excess Moisture to Discharge to: (ox)

6.5 Biological Treatment (If Required/Provided) 6.5.1 Bio-Filter Installations (If Required/Provided) 1 Process Reference (See Section 6.1.1) (ox)

6.5.1.1 General 2 Type of Media Irrigation System Provided () (x) Re-circulating Single pass Additional Components Required/ Provided () (ox) Pre-filters Dust Filters De-misters Covers (for opentopped, up-flow units)

6.5.1.2 Bio-Filter Unit(s) Housing(s) 1 1 Material (x) Type of Construction (x)

3 a

Treatment Stage(s) 1 3 Number of Treatment Stages Provided (x) Configuration of Media Bed(s) (x) Type and Composition of Media (x)

Duty/Standby Requirements (o)

5 6

Bypass Ductwork Required (Y/N) (o) Number and Configuration of Bio-Filter Units and Ancillary Components/Systems Provided (x)

6.5.1.3 Media Required/Provided) 3

Irrigation

System

(If

Details (x) Source and Type of Irrigating Liquid Cycle Frequency (hrs-1) Cycle Duration (hrs) Excess/Waste Irrigating Liquid to Discharge to: (ox)

6.5.1.4 Media Disposal 1 Method of Disposal and Waste Classification of Spent Media (x) Time Required to Replace Spent Media (x)

6.5 Biological Treatment 6.5.2 Bio-Scrubber Installations (If Required/Provided) 1 Process Reference (See Section 6.1.1) (ox)

6.5.2.1 General 3 a Additional Components/Systems Required/Provided () (ox) Pre-filters Dust Filters De-misters Nutrient dosing system pH control system Duty/Standby Requirements (o)

Treatment Stage(s) 1 3 Number of Treatment Stages (x) Configuration of Inert Media Bed(s) (x)

b c 4

Type and Composition of Inert Media (x)

6 6

Type of Scrubbing Liquid (x) Target Operating Parameters (x)

5 6 7

Bypass Ductwork Required (Y/N) (o) Minimum pH Value (x) Number and Configuration of Treatment Units and Ancillary Components/Systems Provided (x)

6.5.2.3 Scrubbing Liquid Make-up System 2 Chemical Dosing Systems to Comply with WIMES 8.02 (Y/N) (o)

6.5.2.5 Scrubbing Liquid Discharge System 2 Excess/Waste Scrubbing Liquid to Discharge to: (ox)

6.5.2.2 Treatment Unit(s) Housing(s) 1 1 Material (x)

6.5.2.6 Media Disposal 1 Method of Disposal and Waste Classification of Spent Media (x) Time Required to Replace Spent Media (x)

2 Type of Construction (x)

7.0 TEST SPECFICATION 7.2 Site Acceptance Tests 7.2.1 Process Performance Testing 7.2.1.1 General 1 Types and Number of Tests Required () (Specify Number Required e.g. (4)) (o) Odour concentration H2S NH3

7.2.1.5 Reporting of Results 1 Results to be Made Available Within (days) (o)

7.2.2 Cover Leakage Testing 1 1 Cover Leakage Testing Required (Y/N) (o) Reference for Purchasers Particular Specification (o)

3 4 5

Witness Testing Required (Y/N) (o) Air Flow Rate for Testing (m3/hr) (ox) Testing to be Performed by (o)

7.2.3 Ductwork Leakage Testing 1 Ductwork Leakage Testing Required (Y/N) (o)

7.2.1.2 Odour Concentration (If Required) 1 2 5 Sampling Details (o) Sampling duration Sampling interval Number of Matched Pairs Required (o) For analysis As back-ups Maximum Allowable Mean Odour Conc. (o)

7.2.1.3 Hydrogen Sulphide Concentration (If Required) 1 Measurement Details (o) Sampling/data logging duration Number of samples/data logging sessions reqd. Interval between sampling/data logging sessions Time interval (o) Maximum Allowable H2S Content (o)

4 4

7.2.1.4 Further Tests (If Required) 1 Reference for Purchasers Particular Specification (o)

APPENDIX C2 DRIVE SYSTEM DATA SHEET (TO BE COMPLETED FOR EACH DRIVE SYSTEM > 1.1 kW)
Drive No.: 1 2 Driven Equipment (ox) Method of Power Transmission from Drive to Driven Eqpt. () (x) Close coupled Chain Belt Other (specify) Method of Mechanical Overload Protection for Drive () (ox) Current monitoring Torque limiting coupling Other (specify) Gearbox Specification (x) Type and Number of Stages Manufacturer Service factor Final drive ratio Drive No.: 1 2 Driven Equipment (ox) Method of Power Transmission from Drive to Driven Eqpt. () (x) Close coupled Chain Belt Other (specify) Method of Mechanical Overload Protection for Drive () (ox) Current monitoring Torque limiting coupling Other (specify) Gearbox Specification (x) Type and Number of Stages Manufacturer Service factor Final drive ratio

Drive No.: 1 2 Driven Equipment (ox) Method of Power Transmission from Drive to Driven Eqpt. () (x) Close coupled Chain Belt Other (specify) Method of Mechanical Overload Protection for Drive () (ox) Current monitoring Torque limiting coupling Other (specify) Gearbox Specification (x) Type and Number of Stages Manufacturer Service factor Final drive ratio

Drive No.: 1 2 Driven Equipment (ox) Method of Power Transmission from Drive to Driven Eqpt. () (x) Close coupled Chain Belt Other (specify) Method of Mechanical Overload Protection for Drive () (ox) Current monitoring Torque limiting coupling Other (specify) Gearbox Specification (x) Type and Number of Stages Manufacturer Service factor Final drive ratio

APPENDIX D - SUPPLIERS SUPPLEMENTARY DATA SHEET INFORMATION Clause Supplementary Information

APPENDIX E - INFORMATION TO BE SUPPLIED WITH TENDER 1. Details of the maintenance tasks required to achieve the specified equipment asset life and if appropriate, the guaranteed and expected service lives of the components detailed in clause 1, Section 5.4.3 (refer to Section 5.4.4, clause 1). All of the items listed under Section 6.1.1, clause 2. Details of the outlet stack, if required/provided (refer to Section 6.1.7, clause 1). Details relating to wet scrubbers, if required/provided, as follows: a) b) c) d) 5. Details of the scrubbing liquid dosing system (refer to Section 6.2.3, clause 1); Details of the scrubbing liquid re-circulating system (refer to Section 6.2.4, clause 1); Details of the scrubbing liquid discharge system (refer to Section 6.2.5, clause 1); and Details of the mist eliminator (refer to Section 6.2.6, clause 1).

2. 3. 4.

Details relating to dry installations, if required/provided, as follows: a) Details of the GAC re-generation system, if required/provided (refer Section 6.3.3, clause 1); and b) Details of the inlet heater, if required/provided (refer to Section 6.3.4, clause 1). to

6.

Details relating to CIF installations, if required/provided, as follows: a) Details of the likely pressure drop across each treatment stage as a function of media operating life (refer to Section 6.4.2.3, clause 5).

7.

Details relating to bio-filters, if required/provided, as follows: a) Details of the media Section 6.5.1.3, clause 1). irrigation system, if required/provided (refer to

8.

Details relating to bio-scrubbers, if required/provided, as follows: a) Details of the scrubbing liquid make-up system (refer to Section 6.5.2.3, clause 1); b) Details of the scrubbing liquid re-circulating system (refer to Section 6.5.2.4, clause 1); and c) Details of the scrubbing liquid discharge system (refer to Section 6.5.2.5, clause 1).

9.

A set of completed DATA SHEETS with all field marked x and, if appropriate, ox completed (refer to Appendix C1 and C2).

10. Appendix D, if appropriate. 11. Appendix F, if appropriate (refer to Notes).

APPENDIX F - DETAILS OF NON-COMPLIANT INNOVATIONS Clause Supplementary Information

APPENDIX G GRP COVER SPECIFICATION

NOTES (FOR APPENDIX G) 1. Accommodation of Innovation This Specification has been written to reflect the current state of the art with regard to commercial products and will have a finite life (nominally three years). The purpose of this Specification is to ensure that products supplied meet relevant safety standards, offer reasonable standards of engineering in design, materials and construction and represent value for money in both initial purchase and subsequent running costs. It is recognised that Suppliers will continue to develop products as part of the commercial process and it is not the intention of this Specification to stifle such innovation. Suppliers of products incorporating innovative design features which enhance process performance and/or reduce whole life costs, but which do not comply with this Specification, should detail these items in Appendix G8, for consideration/approval by the Purchaser as part of the Tender. Suppliers are further encouraged to bring the benefits of these innovations to the attention of the Pump Centre for consideration at the next Specification review.

APPENDIX G1 TEXT CLAUSES G1.0 SCOPE This Specification defines the requirements for the performance, design and manufacture and inspection and testing of GRP covers for use with odour control equipment in the Water Industry in the form of text and DATA SHEETS. G2.0 GENERAL 1. Refer to Section 2.0 (main Specification).

G2.1 General 1. Refer to Section 2.1 (main Specification)

G2.2 Definitions 1. Refer to Section 2.2 (main Specification).

G3.0 OPERATING ENVIRONMENT AND SITE DETAILS 1. Refer to Section 3.0 (main Specification).

G4.0 SOURCE(S) VOLUME AND PROPERTIES OF ODOROUS AIR 1. Refer to Section 4.0 (main Specification).

G5.0 PERFORMANCE SPECIFICATION G5.1 General 1. Unless otherwise specified on the DATA SHEET, the cover asset life shall be 20 years.

G5.2 Leak Tightness G5.2.1 General 1. A negative pressure shall be maintained beneath the covers with the odour control equipment operating.

G5.2.2 Covers Installed Over Tanks, Wells, Chambers etc. 1. The percentage of air extracted for treatment, that is drawn through the designated cover air intakes, shall be a minimum of 60 %, unless otherwise specified on the DATA SHEET.

G5.2.3 Covers Installed Over Difficult to Seal Installations 1. The percentage of air extracted for treatment, that is drawn through the designated cover air intakes, shall be as specified on the DATA SHEET (refer to Guidance Notes).

G5.3 Whole Life Costs G5.3.1 Maintenance Requirements/Costs 1. Details of the maintenance tasks required to achieve the specified cover asset life (refer to clause 1, Section G5.1) shall be provided with the Tender. This information shall be presented as separate lists of tasks that must be performed on a daily, weekly, monthly, yearly and less frequently than yearly basis and shall include the approximate number and discipline of personnel required to perform each task.

G6.0 DESIGN SPECIFICATION G6.1 General G6.1.1 Design Information to be Provided 1. The Supplier shall provide the following design information: a) i) ii) With the Tender: Typical preliminary general arrangement (GA) drawings; and A design, manufacture and installation program.

b) Prior to manufacture: i) ii) iii) iv) v) c) i) Structural calculations, if specified on the DATA SHEET; A sample laminate test report, if specified on the DATA SHEET; GA drawings and parts lists; A draft O & M manual; and Quality assurance system records. With the components: Method statements/risk assessments for installation (at least 2 weeks before delivery of components).

d) Prior to hand-over: i) ii) The final O & M manual; and CDM information for the Health and Safety File.

G6.1.2 Weights and Lifting Arrangements 1. 2. The heaviest individual maintenance and erection lifts shall be as stated on the DATA SHEET. Components weighing over 25 kg, that are likely to be removed for maintenance, shall incorporate clearly identified, permanent lifting points located to give a safe, balanced, lift. If lifting points are not designed for lifting the whole component, they shall be clearly marked accordingly.

3.

All lifting accessories supplied with the equipment shall comply with the Lifting Operations and Lifting Equipment Regulations (LOLER) 1998 and the Provision and Use of Work Equipment Regulations (PUWER) 1998.

G6.1.3 Materials Selection 1. Materials shall be selected with proper reference to the specified operating environment (refer to Section G3.0), properties of the odorous air (refer to Section G4.0) and the cover asset life (refer to Section G5.1).

G6.1.4 Maintainability 1. All fixtures and fixings (clamps, pins, threaded fixings etc.) shall be made of stainless steel (Grade A4 or equivalent). If stainless steel is unsuitable for use, fixtures and fixings shall be made of alternative corrosion resistant materials. G6.1.5 O & M Manuals 1. O & M manuals shall be provided in accordance with the Purchasers Particular Specification. The reference for this Specification shall be as specified on the DATA SHEET.

G6.1.6 Hazardous Area Requirements 1. Refer to Section 6.1.15 (main Specification).

G6.1.7 Miscellaneous 1. If specified on the DATA SHEET, each cover section shall be indelibly marked with its own identification number. The O & M Manual shall include drawings showing the covers numbered and giving the procedure for removal and replacement.

G6.2 Mechanical Design G6.2.1 Assessment of Loads 1. 2. 3. Cover design shall consider all practical combinations of dead and imposed loads that will be applied to the covers during operation. As well as the obvious, large magnitude loads, full consideration shall also be given to lower magnitude, longer duration loads, due to the time dependent response of GRP. Many GRP cover structures comprise repetitive patterns of panels or beams and panels. Full consideration shall be given to the effects of variably distributed loads upon such covers, particularly due to environmental effects (e.g. snow drifting), as these may induce buckling.

4.

The following loads shall considered during cover design: Origin of Load Cover self weight Process pressure Wind Type of Load Dead Imposed Imposed Typical Duration of Load Cover supplier to assess 20 years Purchaser to specify* 20 years Purchaser to specify site Transient details*. Cover supplier to assess (in accordance with BS 6399-2) Cover supplier to assess (in Refer to Met. Office accordance with BS 6399-3) Data. Purchaser to specify (in 1 day accordance with BS 6399-3)* Purchaser to specify* 20 years Cover supplier to assess Transient Details

Snow Access

Imposed Imposed

Plant and Imposed equipment** Installation and Dead removal * - Refer to DATA SHEET. ** - Refer to Guidance Notes. 5.

If covers incorporate designated walkways (Supplier to refer to Purchasers design drawings for details), the walkway shall be considered as a roof with access in accordance with BS 6399-3. In addition to the loads detailed in clause 4, above, covers shall be designed to withstand the following loads: a) A soft body impact equivalent to a 50 kg sand bag dropped from a height of 2 m; and b) A hard body impact equivalent to a 1 kg steel ball dropped from a height of 1 m.

6.

G6.2.2 Stress Levels G6.2.2.1 Calculation of Applied Stresses 1. The applied stress in the laminate shall be calculated using the loads detailed in Section G6.2.1 multiplied by the load factors given in the following table: Definition of Load Dead load Process pressure Imposed load Wind Exceptional snow drift Mechanical Handling Typically Arising From: Self Weight Internal process pressure Access/maintenance/uniform snow Load Factor 1.4 1.4 1.6* 1.2* 1.4 1.2** 1.1 3.0

* - For steeply pitched covers or circular tanks where the pitch exceeds 15, the load factor may be reduced, at the Suppliers discretion, to a minimum of 1.2. This decision shall be based on the type of access provided and the requirement for future access to service plant. ** - A value of 1.2 may be used for the imposed and wind load factors when the two loads are considered in conjunction, as such combinations are statistically improbable.

G6.2.2.2 Calculation of Allowable Stresses 1. For a given laminate property such as tensile strength, the allowable stress in the laminate shall be calculated by dividing the characteristic stress by the product of several factors (refer to clause 2, below). Characteristic stresses for a range of properties and types of reinforcement are as follows (Data from reference 1 ): Tensile Modulus Compressive Modulus Tensile Strength Lap Shear Strength Compressive Strength Shear Modulus MPa 2400 2400 3200 5200 4000 Type of Reinforcement StrengthIn-plane Shear Bearing Strength MPa 130 130 260 *2 *2 Volume Fraction

Units Chopped strand mat Continuous filament mat Woven roving Unidirectional cloth*1 Continuous roving*1

0.18 0.13 0.25 0.35 0.50

MPa 6500 6000 11500 25000 38000

MPa 80 70 160 400 500

MPa 50 40 60 25 25

MPa 7 7 6 6 6

MPa 7000 6000 12000 25000 40000

MPa 130 150 200 200 350

*1 - Load direction in direction of fibres *2 The design for local bearing strength for UD materials requires careful consideration. A suitable methodology is provided in reference 2.

2.

The various factors to be incorporated in these calculations (refer to clause 1, above) are as follows: Fabrication Method Factor (see clause 3, below) Low level QC High level QC Handwork 1.2 1.0 Spray deposition 1.6 1.2 Automated process (e.g. pultrusion, RTM with pre-forms). N/A 0.9 Closed mould process (e.g. infusion processes, RTM), N/A 1.0 Properties Data Factor (see clause 4, below) Not Tested Tested From Table in clause 1. 1.0 0.9 Theoretical calculation using laminate theory 1.2 1.0 Historical data for identical materials 1.2 1.0 Mechanical testing of ply of identical construction 1.0 0.9 Cure Temperature Factor (see clause 5, below) Not Postcured Postcured HDT </= 60C 1.2 1.1 60C < HDT < 80C 1.1 1.0 HDT >/= 80C 1.0 0.95 Resin Suitability Factor (see clause 6, below) Generic resin system 1.1 Resin system specified by the resin manufacturer to be suitable for duty 1.0 Stress Analysis Factor (see clause 7, below) Hand Calculation 1.1 Finite element analysis (FEA) 1.0 Load Duration Factor (see clause 8, below) CSM/WR UD Transient (e.g. wind, man access, load-out) 1.3 1.3 1 day (e.g. maintenance) 1.7 1.3 3 months (e.g. snow) 2.1 1.4 25 years (e.g. self weight and process pressure) 5.2 1.63 Abbreviations: CSM - chopped strand mat, continuous filament mat or sprayed rovings. HDT heat deflection temperature. UD - unidirectional cloth, unidirectional rovings and non-crimp multiaxial cloths, loaded in the fibre direction. WR - woven rovings.

3.

The fabrication method factor is a function of the level of process control intrinsic to a given method of fabrication and the level of process control enforced by varying levels of quality control (QC). High level QC would typically involve full documentation of the fabrication process and include as a minimum, regular in-process checking of individual plies, checking of finished thickness on all products at all key positions and final Barcol hardness checks. The properties data factor is a function of the reliability/quality of the materials property data used calculate the allowable stress in the laminate. If the design incorporates data obtained from mechanical testing of cut-outs from the laminate, a reduced factor is appropriate, provided that the measured properties satisfy the design criteria.

4.

5.

The cure temperature factor is a function of the likely sensitivity of the resin to thermal degradation during service, based on the degree of resin curing during laminate fabrication.. This factor is also a function of the sensitivity of the laminate to shrinkage stresses and corrosion. Fabrication methods such as pultrusion, that involve high temperature cure processes, may utilise the postcured factors. The resin suitability factor is a function of the likely suitability of the resin system for the service environment. Where a specific, as opposed to a generic, resin type is used, selection of resin type by the resin supplier shall be based on an accurate chemical analysis of the odorous air. The stress analysis factor is a function of the method of stress analysis used to predict the applied stress in the laminate. If finite element analysis (FEA) is used and the results are verified by full scale testing of the laminates, the analysis factor may be reduced, at the Designers discretion, to a minimum value of 0.9. The loading duration factor introduces an element of conservatism into the laminate design to ensure that that the laminate can tolerate many repeated loading events without the risk of creep-rupture, provided that there are lengthy periods between the loading events. If covers are flat and/or likely to pond, full consideration should also be given to creep deformation. The above factors are derived from log-time curves and may not be interpolated. For filled resin systems, the 25 year duration factors shall be applied for all conditions, unless testing data is available on identical laminates to justify lower factors. If large numbers of loading cycles are envisaged (in excess of 1000) the factor k 4 from Figure 2 of BS 4994 shall also be applied (refer to Guidance Notes).

6.

7.

8.

9.

10. For in-situ laminating or in-situ adhesive bonding, a further factor between 1.1 to 2.0 shall be applied. The factor used shall be based upon the complexity of the work, the potential exposure and sensitivity to detrimental weather conditions and the level of process control applied. Use of lower values shall only be used where the laminating is performed within a suitable enclosure with appropriate heating and a high level of inspection at key stages. G6.2.2.3 Utilisation Level 1. Utilisation level is defined as the applied stress divided by the allowable stress. The utilisation level of every ply of the laminate shall be calculated; utilisation levels greater than 1.0 shall not be acceptable.

G6.2.3 Stability 1. 2. The covers shall be designed against instability such as lateral torsional buckling, global buckling, strut buckling etc. using recognised methods or documented testing. Against the characteristic load, a minimum factor of safety against buckling in excess of 4.0 shall be applied (provided that the stress distribution of the buckled form does not cause the utilisation to exceed 1.0, the minimum factor of safety against buckling may be relaxed to 3.0. Such verification shall incorporate the use of non-linear FEA). Circular covers shall be checked against snap through buckling and buckling arising from unequal load distributions.

3.

G6.2.4 Deformation 1. No element of the structure shall deform in excess of 1/150th of the clear span under any imposed loading. If structures comprise several elements, consideration shall be given to the global deflection of the structure to ensure surface water run-off and operational requirements. The deflection of the structure or individual elements of the structure shall be designed for and shall not reduce the fall for free drainage of rainfall below 1 in 50, unless otherwise specified on the DATA SHEET.

2.

G6.2.5 Design of Structural Connections G6.2.5.1 Bolted Joints 1. The design of bolted joints shall consider: a) b) c) d) The bearing stress in the laminate and fastener; The shear stress in the laminate and fastener; Local flexure in the laminate; and Load sharing within large bolt groups.

G6.2.5.2 Bonded Joints 1. 2. 3. The design of bonded joints shall comply with the guidance given in reference 1 (with particular reference to Section 8.10). Only proprietary adhesives or bonding pastes shall be used, as opposed to laminating resin, which is too brittle. The selection of adhesives or bonding pastes shall give proper consideration to joint thickness, handling time, surface preparation, design temperature and chemical environment as well as strength. Particular care shall be taken when selecting adhesives that will be used on site, in which case, temperature or moisture sensitive adhesives shall be avoided. Structural joints shall be designed using the methodologies provided in references 3 and 4. Alternatively the joint may be modeled by FEA. When designing adhesive joints, local bending in single lap joints shall be considered. The allowable stress within the joint shall be derived using similar factors to those obtained for the laminate. These factors should be based upon handwork CSM with the factor for a 25 year load duration being used in all cases.

4. 5. 6.

G6.2.6 Design of Structural Inserts 1. Proper consideration shall be given to the local stresses present at structural inserts to prevent shearing of the laminate or lap-shear failure of encapsulating laminates. For lifting points in particular, vectored loads that will induce local rotations and/or unequal shear distributions shall be considered.

G6.2.7 Design of Sandwich Laminates 1. Sandwich laminates shall generally be designed using FEA software. If these laminates are designed by hand, calculation of the following aspects shall be considered within the calculations: a) b) c) d) 2. 3. Shear deflection; Skin compression wrinkling; Shear stress in the core material; and Local crushing of the core material.

The shear strength of the core material shall exceed 0.2 MPa. Suitable design methodology for sandwich laminates is provided in reference 5.

G6.3 Laminate Construction G6.3.1 Raw Materials G6.3.1.1 Resin 1. The type of resin to be used shall be an unsaturated, isophthalic, polyester resin or alternative, as documented by the resin manufacturer to be suitable for the duty. The resin shall have a minimum heat deflection temperature (HDT) of 60C, determined in accordance with ISO 75 (refer to Guidance Notes).

G6.3.1.2 Reinforcement 1. Glass fibre reinforcement shall be selected from the following: a) Chopped strand mat (E glass) to BS EN 14118 Parts 1-3, with a maximum weight per layer of 600 g/m2. All relevant manufacturers test certificates shall be supplied to the Purchaser on request; or b) Woven Roving fabric (E glass) to BS 3749 with a maximum weight per layer of 800 g/m 2. All relevant manufacturer's test certificates shall be supplied to the Purchaser on request; or c) Continuous roving (E glass) to BS EN 14020 Parts 1-3, with a maximum linear density of glass fibre of 4800 g/km (Tex); or d) Surface tissue veil (C glass). Veil shall be used only in surface layers immediately below the gel coat, with a weight per layer of 40-100 g/m2. G6.3.1.3 Fillers 1. Acid soluble fillers shall not be used.

G6.1.3.4 Core Materials 1. The following materials are acceptable for use as core materials in sandwich construction: a) b) c) d) e) f) Marine plywood to BS 1088; Closed cell, rigid polyurethane foam; Closed cell UPVC foam; Resin impregnated, non-woven, synthetic mats; Polypropylene honeycomb; and End grain balsa.

Refer to Guidance Notes. Alternative materials shall only be included on approval 2. Core materials shall be totally encapsulated within the laminate, which shall have a minimum reinforcement content of 1200 g/m2. All core materials shall be fully bonded to the laminate.

G6.3.2 Laminate Construction 1. 2. All laminates shall maintain structural continuity through staggered reinforcement overlaps of at least 25 mm. All exposed internal and external surfaces shall have a resin-rich surface layer. Any of the following methods of applying this layer are acceptable: a) A resin gel coat applied to the mould surface of a contact-moulded laminate prior to application of the main structural layers; the gel coat shall in all cases be 0.4-0.6 mm dry film thickness (DFT); b) A resin flow coat of 0.2-0.4 mm DFT applied to the free surface of the laminate (if the flow coat is in direct contact with odours, the DFT shall be 0.4 -0.6 mm DFT); or c) A continuous layer of surface tissue thoroughly impregnated with resin. 3. All cut or exposed laminate edges that will be immersed in waste water/sludge or exposed to corrosive chemicals shall be sealed with a continuous layer of fully cured resin. Holes for fixings do not require sealing. All non-GRP materials shall be fully encapsulated within the laminate.

4.

G6.3.3 Moulding and Curing 1. Details of the moulding process and cure procedure involved in cover manufacture shall be provided with the Tender.

2.

To ensure adequate curing of cover components the following provisions shall apply: a) Raw materials shall be stored in covered storage areas, protected from rain and direct sunlight. Raw materials shall be brought to workshop ambient temperature before use; b) Cover components shall be moulded and cured in accordance with the resin manufacturer's recommendations. No moulding or curing shall normally be carried out at ambient temperatures of less than 15C; c) No cover component shall be removed from an open mould until it can retain its moulded shape and has achieved a minimum Barcol Hardness (934) of 15. All components shall achieve a minimum Barcol Hardness of 30 within 5 days of removal from the mould; and d) The curing and post curing history of all cover components shall be documented as part of the Suppliers Quality Control system. Copies shall be made available to the Purchaser on request.

G6.3.4 Finishing Operations 1. 2. If the removal of surplus material is required, it shall be performed using specialised tooling, to minimise damage to the laminate and the moulded surface. If additional machining operations, such as drilling, shaping, slotting etc are required, machined surfaces shall be smooth and free of chips and fibres. Machined surfaces shall be coated as specified in Section G6.3.2, clause 3. Coating of the moulded surfaces after moulding (e.g. with non-slip finishes) shall only be performed after suitable surface preparation to ensure full adhesion.

3.

G6.3.5 Mechanical Joints 1. Cover sections that will require periodic removal for access/maintenance purposes shall be as detailed on the Purchasers Tender drawings. The Supplier shall indicate how these sections shall be removed/replaced with the Tender.

G6.3.6 Bolted Joints 1. 2. 3. 4. 5. All nuts, bolts and washers shall be made of stainless steel (grade A4). Bolts shall be a good fit in both the hole and washers and shall be positioned to avoid shearing of the laminate. Clamping loads shall be uniformly distributed in the laminate by the use of appropriate sized washers or backing rings. Where practicable, car-body (penny) washers shall be used. The tightening torque shall be such that the resulting clamping loads do not cause the bolt, washer or backing ring to penetrate the laminate. Where covers are fixed to the edges of concrete structures, the degree of overlap shall be suitable for type of fixing being used (e.g. anchor bolts).

G6.3.7 Screwed Joints 1. Self-tapping screws shall only be used for non-load bearing duties. If used, self-tapping screws shall be made of stainless steel.

G6.3.8 Threaded Inserts 1. Threaded inserts shall be made of a corrosion resistant material and shall be either laminated into the moulding or adhesively bonded onto the reverse face, provided that sufficient bonding area is available. Threaded inserts shall be thoroughly cleaned and prepared in accordance with the insert manufacturers recommendations prior to lamination/bonding to ensure that the characteristic bond strength is achieved.

2.

G6.3.9 Fixtures and Fixings 1. If practicable, all fixtures and fixings shall be made of stainless steel (number 1.4401 or equivalent). Details of any fixtures and fixings that are not made from stainless steel shall be provided with the Tender. Unless otherwise approved, all fixings shall have a minimum diameter of 8 mm.

2.

G6.4 Appearance 1. 2. If practicable, exterior surfaces shall have a smooth, semi-gloss finish. Interior surfaces shall have a hand-finished or better, resin-rich finish. Pigment shall be added to the resin to produce a consistent, solid colour within the flow and gel coats of the laminate (with non-slip surfaces colour enhanced). The colour shall be as specified on the DATA SHEET (include BS 4800 or RAL code). All surfaces shall be predominantly free from features that that may indicate or cause deterioration of the laminate including cracking, wrinkling, pin-holing, poor adhesion of the gel-coat, spotting, striation, fibre-pattern, fish-eyes, crazing, star-cracking, leaching and yellowing. Cut edges shall be smooth, even and reasonably free from chips, burrs, sharp corners or exposed fibre strands, and coated in accordance with Section G6.3.2, clause 3.

3.

4.

5.

The finished quality of the covers shall satisfy the minimum requirements detailed in the following tables. The cosmetic standard of the moulding shall also be assessed (refer to Guidance Notes). Defect Blisters Chips Cracks* Crazing (star-cracking)* Dry spots Entrapped air Exposed glass Scratches Surface porosity /pinholing Gel coat wrinkling Fish eyes Delamination of gel-coat Allowable Limit Without Repair < 2 mm diameter < 2 mm diameter None None None < 2 mm diameter None < 0.2 mm deep None < 50 mm long < 2 mm diameter None Maximum Incidence < 20/m2 < 20/m2 < 1/5 m2 < 1/5 m2 < 1/5 m2 < 1/5 m2 < 1/5 m2 < 1/5 m2 < 1/5 m2 < 1/5 m2 < 20/m2 < 1/5 m2 Allowable Limit that can be Repaired < 7 mm diameter < 7 mm diameter < 25 mm long and not through glass reinforcement As for cracks and less than 50 mm diameter in extent < 10 mm diameter < 5 mm diameter < 10 mm diameter in one ply only < 100 mm and not through glass reinforcement < 20 mm diameter < 150 mm diameter < 5 mm diameter < 20 mm diameter

Surfaces in Contact with Odorous Air * - Crazing or cracking damage to the mould that is subsequently transferred to the product as a mould mark is a purely cosmetic defect that is not detrimental to product performance.

Defect Blisters Chips Cracks*

Allowable limit without repair < 3 mm diameter < 3 mm diameter None

Maximum incidence < 30/m2 < 30/m2 < 1/5 m2 < 0.5/m2 < 1/5 m2 < 1/5 m2

Crazing (star- None cracking)* Dry spots None Entrapped air < 2 mm diameter in gel coat surfaces (no criteria applicable to flow coat surfaces) Exposed glass < 10 mm diameter in flow coat surfaces. None for gel coat surfaces Scratches < 0.3 mm deep Surface porosity /pinholing Gel coat wrinkling Fish eyes Delamination of gel-coat Patches < 50 mm diameter < 100 mm long < 2 mm diameter None

Allowable limit that can be repaired < 10 mm diameter < 10 mm diameter < 25 mm long and not through glass reinforcement As for cracks and less than 100 mm diameter in extent < 20 mm diameter < 10 mm diameter

< 1/5 m2

< 20 mm diameter in one ply only

< 1/5 m2 < 1/2 m2 < 1/2 m2 < 20/m2 < 1/5 m2

< 200 mm and not through glass reinforcement < 100 mm diameter < 200 mm diameter < 5 mm diameter < 20 mm diameter

External surfaces (i.e. surfaces not in contact with odorous air) * - Crazing or cracking damage to the mould that is subsequently transferred to the product as a mould mark is a purely cosmetic defect that is not detrimental to product performance. 6. 7. The significance of the deviation of flat surfaces on a component due to shrinkage shall be assessed on the basis of the components intended duty. All repairs shall be of equal corrosion resistance and structural performance to the un-repaired laminate and shall be of acceptable appearance. Repair pastes containing acid soluble fillers and inferior resins shall not be used.

G6.5 Leak Tightness/Sealing of Covers 1. 2. Any cover deflections under any imposed load shall not affect the leak tightness of the cover seams or joints. Depending on access requirements, seal materials shall be as follows: Required Frequency of Access/Re-assembly of Joint 2/year 1/year Neoprene, EPDM or similar to remain uPVC foam elastomeric throughout design life

Seal

G6.6 Access Requirements G6.6.1 General 1. 2. The degree of access onto the covers shall be as specified on the DATA SHEET (i.e. access or no access in accordance with BS 6399-3). Areas of the cover intended for use as walkways (Supplier to refer to Purchasers design drawings for details) shall be clearly and permanently marked accordingly and shall be provided with a non-slip finish. Any further walkway requirements (e.g. provision of guard-rails etc.) shall be as specified on the DATA SHEET. Any further requirements pertaining to cover access shall be as specified on the DATA SHEET (e.g. sections of the cover around a man-access hatch may be required to support man access tripods).

3.

G6.6.2 Access Hatches and Hatch Covers 1. 2. 3. Access hatches shall be provided in accordance with the Purchasers design drawings. Access hatches intended for use with portable ladders (Supplier to refer to Purchasers design drawings for details) shall be strengthened accordingly. If practicable, hatch-covers shall be hinged and be designed to be easily opened and closed by one person. The hinge type shall be as specified/stated on the DATA SHEET. If practicable, hinges shall be fixed at maximum intervals of 300 mm. Hinged hatch-covers shall incorporate stays. Requirements for stays shall be as specified on the DATA SHEET. Hatch-covers greater than 400 mm x 400 mm in size shall be lockable. Hatch-cover locking requirements shall be as specified on the DATA SHEET. Hatch-covers shall incorporate seals to prevent the escape of odorous air from the covers when the hatches are closed. Hatch covers shall be self-draining.

4. 5. 6. 7.

G6.6.3 Safety Grids 1. 2. 3. 4. Access hatches greater than 400 mm x 400 mm in size shall be provided with stainless steel (number 1.4401 or equivalent) safety grids. Safety grid details (i.e. bar/mesh construction, spacing etc.) shall be as specified on the DATA SHEET. Safety grids shall be securely fixed in position. They shall require a tool(s) for removal, unless otherwise specified on the DATA SHEET. The load bearing capacity of the safety grid shall be sufficient to withstand a soft body impact equivalent to a 50 kg sand bag dropped from a height of 2 m.

G6.7 Vents and Connections (Inlets and Outlet Connections, Vents etc.) 1. Vents and connections shall be provided in accordance with the Purchasers design drawings.

G7.0 INSPECTION AND TESTING SPECIFICATION G7.1 General G7.1.1 Quality Assurance 1. The Suppliers quality assurance system shall incorporate details and frequency of all inspection and test procedures and shall include the following, as a minimum: a) b) c) d) e) Checking and approval of all manufacturing drawings; Inspection and approval of all tooling; First-off inspection of all different components; Final inspection of all components; and Barcol Hardness tests.

G8.0 REFERENCES 1. 2. 3. 4. 5. British Water Code of Practice, Fibre Reinforced Plastics for use in Effluent and Water Treatment, BW:COP.22.96. Holloway L, Handbook of Polymer Composites for Engineers, (Chapter 8). Holloway L, Handbook of Polymer Composites for Engineers. Holloway L, Polymer Composites for Civil and Structural Engineering, ISBN 0 7514 0028 9. Holloway L, Polymer Composites for Civil and Structural Engineering (Chapter 7), ISBN 0 7514 0028 9.

APPENDIX G2 - REGULATIONS, STANDARDS & SPECIFICATIONS REFERENCED Regulations The Construction (Design and Management) Regulations 1994. The lifting Operations and Lifting Equipment Regulations (LOLER) 1998. The Provision and Use of Work Equipment Regulations (PUWER) 1998. The Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2002. Standards BS Series BS 1088/4079 specification for plywood for marine craft. BS 3749 specification for E glass fibre woven roving fabrics for the reinforcement of polyester and epoxy resins systems. BS 4800 schedule of paint colours for building purposes. BS 4994 Specification for the design and construction of vessels and tanks in reinforced plastics. BS 5950 Structural use of steelwork in building. BS 6399 Loading for buildings. Part 1 Code of practice for dead and imposed loads. Part 2 Code of practice for wind loads. Part 3 Code of practice for imposed roof loads. BS EN Series BS EN 14020 Reinforcement specification for textile glass rovings. Part 1 Designation. Part 2 Methods of test and general requirements. Part 3 Specific requirements. BS EN 14118 Reinforcement specification for textile glass mats (chopped strand and continuous filament mat). Part 1 Designation. Part 2 Methods of test and general requirements. Part 3 Specific requirements. ISO Series ISO 75 Plastics - Determination of the temperature of deflection under load.

APPENDIX G3 - TEXT GUIDANCE Section G5.2.1 An example of a difficult to seal installation would be an inlet works incorporating penstocks, screens etc. For these installations, the % of the air extracted for treatment, that is drawn through the designated cover air intakes, may be specified to be lower than 60 % due to the difficulty of achieving a good seal around certain components/systems. Section G6.2.1, Clause 4 It is inadvisable to transfer plant and equipment loads to covers, however, if such loads are unavoidable, they should be described fully to the Supplier. This description should include any potential dynamic load characteristics, together with an indication of the load factor to be applied and the duration of the load. Guidance may be found in modern structural codes such as BS 5950. Section G6.2.2.2, Clause 9 If possible, alternating loads (that could cause fatigue damage) should not be transferred to covers. Section G6.3.1.1, Clause 1 The type of resin selected should be based on the composition of the odorous air and/or any condensates that could come into contact with the covers. It is important that the cover supplier selects the correct type of resin for a given cover application; over-specification will significantly increase costs, whereas under-specification may cause premature cover failure. Ideally, the resin supplier should be consulted during resin selection. Section G6.1.3.4, Clause 1 Certain core materials such as marine plywood and end grain balsa can swell if exposed to moisture, leading to cover distortion/failure. If covers incorporating these materials are modified or cut after installation, it is essential that any exposed core sections are properly repaired. Section G6.4, Clause 5 A useful reference guide to potential defects in GRP components is given in Neogel Gelcoats Application and Troubleshooting Guide published by DSM Composite Resins.

APPENDIX G4 - DATA SHEET GUIDANCE 1. Items to be completed by the Purchaser are marked (o) and by the Supplier (x). Items which the Purchaser may wish to specify, or alternatively may wish to leave to the Supplier to complete are marked (ox). The Purchaser may customise the DATA SHEETS included in Appendix G5 to provide for: a) the Purchasers name, issue reference, format for inclusion of Contract/Project title and references etc. b) the Purchasers standard technical and procedural requirements which apply to every Contract/Project carried out for the Purchaser provided that such inclusions comply with the requirements indicated in clause 5 below. 3. 4. 5. 6. Reference numbers incorporated on the DATA SHEETS in Appendix G5 relate to Sections or Clauses, as appropriate, within Appendix G1. The technical content, its arrangement and any incorporated reference to Appendix G1 shall not be altered from the form shown on the DATA SHEETS in Appendix G5. The person(s) responsible for completing the DATA SHEETS shall only employ the form of DATA SHEET approved for use by the Purchaser. The DATA SHEETS should be completed by ticking the feature(s) required or by entering requirements or information, as appropriate, in the column/row adjacent to the feature description. Where there is a need for the Purchaser to enter more information on the DATA SHEETS than space permits, a reference should be entered as to where the requirement is specified. This approach may be used where: a) further clarification or definition is required on a feature description, or b) the feature description needs to be read in conjunction with another Standard or Specification applicable to the Contract/Project, or c) a particular feature or arrangement is not listed on the DATA SHEETS, in which case the option Other (specify) should be used. The referencing system employed shall be defined in the Contract/Project documentation. 8. Where there is a need for the Supplier to enter more information on the DATA SHEETS than space permits, this information should be given in Appendix G6 and cross-referenced to the relevant Specification clause. This approach may be used where: a) further clarification or definition is required on a feature description, or b) a particular feature or arrangement is not listed on the DATA SHEETS, in which case the option Other (specify) should be used and the words Appendix G6 entered in the adjacent column.

2.

7.

APPENDIX G5 GRP COVER DATA SHEETS

PROJECT TITLE (o) PROJECT REFERENCE NUMBER (o) PROJECT LOCATION (o) GRP COVER MANUFACTURER (ox) DOCUMENT REFERENCE (o) REVISION (o) DATE (o) REFERENCE DRAWINGS (o) (included/not included) G6.1.7 Miscellaneous 1 Cover Sections to be Uniquely Marked (Y/N) (o)

* - Indicates Purchasers default requirement G5.0 PERFORMANCE SPECIFICATION G5.1 General 1 Asset Life (20 years*) (o)

G6.2 Mechanical Properties G6.2.1 Assessment of Loads

G5.2 Leak Tightness G5.2.2 Covers Over Tanks, Wet Wells, Chambers 1 % of Odorous Air Drawn Through Designated Air Intakes (60 %*) (o)

Design Loads (o) Process Pressure (Pa) (o) Wind Loads (o) Site Location Height of covers above ground level (m) Access Loads (o) Plant and Equipment Loads (o)

G5.2.3 Covers Over Difficult to Seal Installations 1 % of Odorous Air Drawn Through Designated Air Intakes (o)

G6.0 DESIGN SPECIFICATION G6.1 General G6.1.1 Design Information to be Provided 1b (i) 1b (ii) Structural Calculations Required (Y/N) (o) Sample Laminate Test Report Required (Y/N) (o)

G6.2.4 Deformation 2 Minimum Fall for Free Drainage (1 in 50*) (o)

G6.4 Appearance 2 Cover Colour (o)

G6.1.2 Weights and Lifting Arrangements 1 1 Heaviest maintenance lift (x) Heaviest erection lift (x)

G6.6 Access Requirements G6.6.1 General 1 2 Access Requirements (o) Further Walkway Requirements (o)

G6.1.5 O & M Manuals 1 Reference for Purchasers Particular Specification (o)

Further Access Requirements (o)

G6.6.2 Access Hatches and Hatch Covers 3 4 5 Hinge Type (ox) Requirements for Stays (o) Hatch-Cover Locking Requirements (o)

G6.6.3 Safety Grids 2 Requirements for Safety Grids (o)

Safety Grids to Require Tool for Removal (Y*/N) (o)

APPENDIX G6 - SUPPLIERS SUPPLEMENTARY DATA SHEET INFORMATION Clause Supplementary Information

APPENDIX G7 - INFORMATION TO BE SUPPLIED WITH TENDER 1. 2. 3. 4. 5. 6. 7. 8. Details of the maintenance tasks required to achieve the specified cover asset life (refer to Section G5.3.1, clause 1). All of the items listed under Section G6.1.1, clause 1a). Details of the moulding process and cure procedure involved in cover manufacture (refer to Section G6.3.3, clause 1). Details relating to the removal/replacement of cover sections requiring periodic removal for access/maintenance purposes (refer to Section G6.3.5, clause 1). Details of all fixtures Section G6.3.9, clause 1). and fittings not made from stainless steel (refer to

A set of completed DATA SHEETS with all field marked x and, if appropriate, ox completed (refer to Appendix G5). Appendix G6, if appropriate. Appendix G8, if appropriate (refer to Notes).

APPENDIX G8 - DETAILS OF NON-COMPLIANT INNOVATIONS Clause Supplementary Information