Professional Documents
Culture Documents
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22 February 2011
Project Management
EPCM
22 February 2011
Build, Operate & Transfer or BOT Build, Own & Operate or BOO Build, Own, Operate & Transfer or BOOT Build, Lease & Transfer or BLT
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22 February 2011
EPC
EPC
Engineering
Procurement
Construction
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EPC
EPC
Conceptual Design Basic Design Front-End Detail Design Procurement Installation Construction Commissioning Operation Pre-commissioning
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EPC
Project Definition (by Owner or Client) Feasibility Study (Tech. & Com.)
Engineering
Detail Design
Construction
Construction Installation
Pre-commissioning
Commissioning Operation
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Process Department
Process Department
Process Utility Safety
Process Department
Process is the First Department that the Projects will be started with. The Best Process Skim Will be Designed by Process.
Feed
Process
Product
Scope of Services
Feasibility Study Conceptual Design Basic Engineering Design Front End Engineering Design (FEED) Detail Engineering Procurement Services Proposal Preparation for E,EP,EPC Projects ..
Activities List
Part I: Engineering
Philosophies
Process Basis of Design Process Sizing Criteria Utility Design Philosophy Operating and Control Philosophies .
Activities List
Part I: Engineering
Activities List
Part I: Engineering
Design Softwares
Activities List
Part I: Engineering
Design Softwares
HYSYS
Activities List
Part I: Engineering
Design Softwares
HYSYS Provision ASPEN+
Activities List
Part I: Engineering
Design Softwares
HYSYS Provision ASPEN+
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Activities List
Part I: Engineering
Process Flow Diagram (PFD) Utility Flow Diagram (UFD) Piping and Instrument Diagram (P&ID) Block Flow Diagram .
Activities List
Part I: Engineering
Philosophies Process Simulation Heat and Material Balance Table Drawings Process Data Sheets for Equipments and Packages
sheet for pump Sheet for column sheet for air cooler sheet for storage tank
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Activities List
Part I: Engineering
Philosophies Process Simulation Heat and Material Balance Table Drawings Process Data Sheets for Equipments and Packages Process Calculation
Activities List
Part I: Engineering
Philosophies Process Simulation Heat and Material Balance Table Drawings Process Data Sheets for Equipments and Packages Process Calculation
Line Sizing Calculation Vessel Sizing Calculation Pump Sizing Calculation Flare Calculation .
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Activities List
Part I: Engineering
Philosophies Process Simulation Heat and Material Balance Table Drawings Process Data Sheets for Equipments and Packages Process Calculation Lists
Activities List
Part I: Engineering
Philosophies Process Simulation Heat and Material Balance Table Drawings Process Data Sheets for Equipments and Packages Process Calculation Lists
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Activities List
Part I: Engineering
Philosophies Process Simulation Heat and Material Balance Table Drawings Process Data Sheets for Equipments and Packages Process Calculation Lists
Activities List
Part I: Engineering
Philosophies Process Simulation Heat and Material Balance Table Drawings Process Data Sheets for Equipments and Packages Process Calculation Lists Operating Manual
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Activities List
Part II: Procurement Services
Fill Out TBA Form According to Process Information Clarification Meeting with Vendors Vendor Documents Check
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Process
Equipment list
A
Operating manual
A
Safety
Process
Process P&ID
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A B
PDMS modeling
Comment on P&ID
Piping
Line list
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Process
Equipment list A Process data sheets for equipments and packages
A
Vendor Documents
Mechanic/ Machinery
Comment on P&ID
Instrument
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Process
Utility summary
A
Equipment list
A
Electrical
Process
Safety Drawings Plot Plan
CIVIL
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PIPING
Piping
Piping Department:
Material Design Stress and Support 3D Model Data Center
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Piping
Design
ISSUED DOCUMENTS BY DESIGN SECTION 1.Overall Project Plot Plan 2.General Plot Plan 3.Key Plan 4.Unit Plot Plan 5.Assemble Drawing 6.Nozzle Orientation 7.Single Line Pipe Rack 8.Piping Design Criteria 9.Isometric Drawing 10.Piping Arrangement
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Piping
3D MODEL DESIGN
Equipment Modeling
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Piping
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Piping
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Piping PDMS
This software is an advanced and intelligent software which is used in design of the plant systems. In this software, lines and equipments,structure are shown in three dimensional pictures and designer can see the actual design which has been made, contemporary. So,the probability of error and mistake decreases.
Piping
Major Activities In 3DM.D.C Section: 1.Catalogue(Material) 2.Draft Administration(Design) 3.Isometrics Administration(Design)
4.Reporting(Material-Support-Design)
5.3D Model R&D(Material-Support-
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Piping
HOME
EXIT
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Pipe Supports
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Civil Department
Civil
Site preparation Underground
Pit
Valve pit Equipment pit Process pit
Civil Department
Civil
Site preparation Underground
Pit Cable trench Drainage pipe and channels Duct bank Man hole & catch basin
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Civil Department
Civil
Site preparation Underground Foundations
Civil Department
Civil Structure
Steel Concrete Building
Blast proof Non- blast proof
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Civil Department
Civil Structure HVAC Architecture
Building
Industrial
Blast proof Non blast proof
Civil Department
Civil Structure HVAC Architecture
Building
Industrial Non-industrial
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Civil Department
Civil Structure HVAC Architecture MTO and Cost Estimation
Preparing MTO & tender documents Marketing and proposal
Civil Department
Civil Structure HVAC Architecture MTO and Cost Estimation Field Engineering Services
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Activities List
Part I: Engineering
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Activities List
Part I: Engineering
Specifications Data sheet (HVAC) Calculation (civil, structure,)
Loading Analysis Design
Activities List
Part I: Engineering
Specifications Data sheet (HVAC) Calculation (civil, structure,)
Loading Analysis Design Calculation note Drawing (Auto cad)
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Activities List
Part I: Engineering
Specifications Data sheet (HVAC) Calculation (civil, structure,) Drawings (AutoCAD)
Layout (architecture, HVAC, civil) Detail drawings (architecture, civil, structure)
Activities List
Part I: Engineering
Specifications Data sheet (HVAC) Calculation (civil, structure,) Drawings (AutoCAD) PDMS Modeling X steel
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Activities List
Part II: Procurement Services
Material take off Tender documents (civil work, piling) Installation tender Inquiry documents (steel structure, bolt and nut, anchor bolt) Technical bid analysis Vendor documents review
Activities List
Part III: Other Discipline Document Review Plot plan Equipment list Single line for pipe racks Loading for pipe racks Mechanical drawing (machinery, fix) Instrument drawing Electrical drawing Safety drawings Telecommunication drawings PDMS model review
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Civil
Civil underground
Pipe rack design & PDMS modeling
Piping
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Civil
Mechanical drawing
Mechanic/ Machinery
Civil
Instrument
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Civil
Design & consider in Main cable tray route PDMS model & drawings Substation arrangement layout and openings
Electrical
Civil
Check detail
Safety
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Civil
Telecommunication
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Content
Content Organization Chart Activities Interface With Other Department
Activities list
Part 1 : Engineering
Basic Electrical Design philosophy Consumer Lists Calculation Notes Specifications Single Line Diagrams Arrangement & Routing
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Activities list
Basic Detail Calculation Notes Data Sheets Drawings Electrical Equipment Arrangement Installation Details Material Take Off
Part 1 : Engineering
Activities list
Part 2 : Procurement services
Material Requisition Technical Bid Analysis Vendor Document Checking Factory Acceptance Test
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Activities list
Part 3 : Proposals
ITB Review M.T.O. Man hour Estimation
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Process/Safety
Design Safety Philosophy Hazard Study Report Fire Fighting And Safety Process Flow Diagram Shutdown Philosophy Piping & Instrumentation Diagram Electrical Load List Hazardous Materials Schedule
Piping
Plot Plan and Plant Layout Design Piping Design / Model
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Electrical Power Required Protections Load List Motor Data Junction box location Cabling
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Mechanical Department
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Activities
Activities Related to Marketing Projects Basic/Detail Engineering and Engineering Procurement Services (Main Activity of Mech. Dep.) INSPECTION ISO Related Activities Holding Training Courses
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Mechanical Department
Mechanical Department is involved with 4 main groups of fixed equipment: Pressure Vessels Storage Tanks Silos Heat Exchangers (Including Shell &Tube H.E., Air Coolers, Plate Type, Spiral,)
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- Stainless Steel Drums - Carbon Steel Drums - Special Materials Drums Supply of All Special internals by others
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Pressure Vessels: Reactors: - Stainless Steel - Carbon Steel - Special Materials Supply of All Special internals by others
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1102 22 February
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. . () . . ( )Shut Down . . .
( )
()
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Storage Tanks
Storage Tanks are usually classified according to their design code as follows: 1- API-650 Tanks 1.1- Floating Roof (Internal or External Floating Roof) 1.2- Fixed Roof (Supported Roofs and Self-Supported Roofs) 2- API-620 Tanks 2.1- Single Wall (Supported Roofs and Self-Supported Roofs) 2.2- Double Wall 3- BS-7777 Tanks 3.1- Single Containment 3.2- Double Containment 3.3- Full Containment
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Seite 1
Vinyl chloride Ammonia Chlorine Propane Propylene LPG Ethane Ethylene Methane
* at ambient pressure
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Single containment
Suspended deck insulation
Shell insulation
PUR
A single containment is a single wall tank and has to be surrounded by a low bund wall (retaining wall) to contain any liquid leakage
Retaining wall
Bottom insulation
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Giese
Double containment
Shell insulation Inner cup LT- steel Outer tank LT- steel
The inner cup and the outer tank have been designed to store the cold liquid. In the event of failure of the inner cup, the liquid will be kept in the outer tank. The outer tank will also accommodate the insulation. In the case of leakage the outer tank could not keep the gas product when being heated by the contact with the outer tank.
- 104 C
Bottom insulation
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Full containment
Suspended deck insulation
With regard to the cup in tank system a non-polluting storage tank with insulated collecting space has been developed. ln the event of failure of the inner cup, the outer tank can accommodate the product so that no liquid or gaseous product comes into contact with the atmosphere.
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Silos
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Silos
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Aluminum Equipments
Zeppelin Ellimetal
Germany Belgium
Netherland
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Prefabricated Materials
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Fabrication
85t Crane
250t Crane
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Site Fabrication
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SITE TRANSPORTATION
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Foundation Plan, Steel Structure/Racks/Shelters, Equipment/ Equipment Foundation Civil / Structure / Building
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Mechanical Spec.s, Mechanical DWG/ Data Sheets, Material Requisition Vendor Proposal, Vendor Documents
Design Spec., Data Sheet, Typical Detail Drawing, Nozzle Information Drawing, Control System Block Diag., Fire&Gas Detection System Diag.
Instrument
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Unit Plot Plan, Steam Tracing Schedule, Ladder&Platform, Pipe Support List, Nozzle Orientation Piping
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PFD, P&ID, Process Data Sheets, Process Design Basis, UFD, Safety Layouts & Drawing, Passive Fire Protection, Foam System P&ID, Fire Water P&ID
Mechanical Spec.s, Mechanical DWG/ Data Sheets, Material Requisition, Vendor Proposal, Vendor Documents
Hazardous Area Classification, Grounding Plan, Cathodic Protection System, Electrical Heat Tracing System, Overall Hazard Area Clarification
Electrical
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ELECTRICAL
MECHANICAL
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PIPING
ELECTRICAL
MECHANICAL
INSTRUMENT
PIPING
ELECTRICAL
MECHANICAL
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