BONGKOT FIELD DEVELOPMENT PROJECT Close Out Report for Wellhead Booster Compressors

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1.0 LESSONS LEARNED ITEM NO.

PROBLEM ENCOUNTERED RECOMMENDATION ACTION POINT RESPONSIBLE PARTIES FREQUENCY COST OR SCHEDULE IMPACT

No dimension information for existing manifold header for AWP1, AWP-4 for onshore fabrication Incomplete information from NB Survey on the dimension of WP-20 header

Already include in BC3 Arthit site survey

TNS

PMT / Engineering

Low

No cost impact Minor delay of approx. 2 days but manage to complete within the overall schedule

Improve Survey dimensioning

NB Survey

TNS Engineering / NB Survey

Medium

Cost Impact to TNS Delay of around 1 week including transport to offshore

Spade for tie-in between BC Package and TNS should be provided full rated spade as per comment from PTTEP production supt

1. Spades shall be machine from plate c/w material certificate 2. Spades shall be fully rated 3. Provide 3 sets of spades for BC-3 Proj (Art/Bkt)

Low PTTEP / TNS No cost and schedule Impact

PTTEP / TNS

Spare gasket of actuated ball valves have been used for testing Crane operator which arranged by TNS have been certified class B (static/dynamic) but PTTEP logistic Supt did not allow to lift everything from boat to platform Changing in boat run schedule which manage by PTTEP logistic team. It was effected to offshore work schedule There is a structural material issue wherein the

No cost/schedule impact To be order 1 set for testing TNS Engineering / Procurement Low

Crane operators to be certified by ABS

PTTEP / TNS

PTTEP / TNS

Low

N/A

TNS to provide the 2 week look ahead plan for crew mobilization plan and material sent to offshore

PTTEP

PTTEP / TNS

Medium

Structural materials will be procured from vendor who supplied for BC2 project.

TNS

Engineering / Procurement

Low

No cost/schedule Impact

BONGKOT FIELD DEVELOPMENT PROJECT Close Out Report for Wellhead Booster Compressors

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material came from non AVL vendors for Primary Steel. TQ has been raised for this and Tests as Tensile, chemical analysis, bend test and impact test are required Some materials which require for shutdown are not deliver yet so some shutdown activities can not proceed There is a concern on the painting work during raining season. Fabricated items can not complete as planned Loss time during heavy lift BC package due to unavailability of certificate of crane operator, lifting gear & barge crane TNS precommissioning work is being delay due to incomplete of outstanding materials of Booster compressor package Vendor (Moscad) testing for WP-10 was not due to the existing spare relay in RLY-20600 cabinet cannot be used as it is not compatible with the material provided by the

Tests as Tensile, chemical analysis, bend test and impact test will be carried out in accordance with project requirement

All document / drawing and MTO of each platform which require for shutdown should be listed and closely monitor

TNS

Engineering / Procurement

Medium

No Cost Impact

The fabricated items will be only the primer paint and will be final coated at offshore. PTTEP is requested to accept this arrangement

TNS

Production / Painting / QC / PTTEP inspector

Moderate

10

PTTEP to provide the certificate of crane operator, lifting gear & barge crane prior to lifting activities

PTTEP

PTTEP

moderate

11

PTTEP to check and follow-up with Exterran

PTTEP / Exterran

PTTEP / Exterran

Medium

12

TNS E&I Engineer already done the site survey including checking the actual brand and dimension

TNS / Vendor

TNS Engineering / Vendor

Moderate

No cost impact No major impact On the overall schedule

BONGKOT FIELD DEVELOPMENT PROJECT Close Out Report for Wellhead Booster Compressors

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vendor. Handle of hand pump for actuated ball valves WP-20 (12 EA) were clashed with the existing object such as lighting, E&I support etc. Incorrect filler material use between Manifold header (Stainless) and nipple of actuated ball valves (Duplex) Delay FAT of PLC HIMA / Graphic HMI / SCADA @ vendor shop so vendor is required to perform FAT @ PTTEP site instrument work shop Improper receiving and inspection of construction materials at site resulted difficulty in findings the exact location of the materials and sometimes reported undelivered at the end. Latest revision of some AFC documents / drawings are not available @ site Available of vendor documents @ site are not reviewed and approved by TNS / PTTEP Critical documents &

13

TNS to advise vendor to separate hand pumps from compact valve

TNS / Vendor

TNS Engineering / Procurement / Vendor

moderate

TNS cost impact No impact on the schedule

14

TNS QC / Production to verify the WPS requirement

TNS

TNS QC / Production

Low

Cost Impact to TNS Impact on the S/D sch. (3 days) fabrication/transportation (11 days)

15

TNS to regularly expedite vendor on the submission of documents and PLC program development prior to FAT

TNS / Vendor

TNS Engineering / Procurement / Vendor

No Cost impact moderate Since the FAT was delayed, s/d schedule was also affected

16

Material Controller to be full time work @ site

TNS

PMT / Material controller

Cost impact to TNS high No schedule Impact

17

To provide the latest deliverable list and counter check with actual drawings on hand Vendor documents should be reviewed and signed by TNS / PTTEP Project team and keep update @ Offshore TNS will consider those drawings and

TNS

PMT / Offshore team

medium

No cost/schedule impact

18

TNS / Vendor

TNS Engineering / Procurement / Vendor

Medium

No cost/schedule impact

19

PTTEP

PTTEP Engg and Proj Team

Medium

No cost & Schedule Impact

BONGKOT FIELD DEVELOPMENT PROJECT Close Out Report for Wellhead Booster Compressors

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drawings such as structural drawings is required PTTEP to return within 1 week or less after TNS submitted to not delay in fabrication work which require for heavy lift of deck extension Materials, consumable and equipments are shortage during construction period.

documents as approve after submitted 1 week

20

All materials, consumable and equipments must be re-checked work volume and practical offshore work and delivery schedule shall be managed base on priority work. Project materials must be physically inspected, kept and controlled by material controller properly at offshore site when borrow from other project must be informed to site representative before bring its from store. 1. Tools and equipments must be checked expire status before send to offshore site. 2. List of Tool and equipments / testing equipments / Lifting Gears is required @ offshore for counter checking/verification of certificates. Any item whose certificates are already expired will be sent back for 3rd party re-certification. 3.PTTEP 6 months valid certificate Prepare all necessary supporting documentation requires for the project and compile it on Equipment

TNS

Material controller / HUC team/Workpack Engineers/ Const. Sup.

Medium

No cost impact No major impact on the overall schedule

21

Lost materials, consumable and equipments that kept or stored at different locations ended up difficulty in finding the exact locations of its.

TNS

Material controller / HUC team/Workpack Engineers/ Const. Sup.

Medium

Cost Impact to TNS There is minor impact on the schedule

Tools and equipments expired during offshore construction work.

22

TNS

Material controller / HUC Team

High

Cost Impact to TNS Minor Impact on the overall schedule

23

All hook-up tools, equipments and materials certificates, MSDS, and

TNS

HUC Team OA/OC Engineer

Medium

No cost impact Minor impact on the overall schedule

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procedures are required for project must available at site prior to start-up project.

Dossier.