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Wind Turbine Noise and Vibration

Introduction
Colin Kestell Senior Lecturer School of Mechanical Engineering The University of Adelaide Engineering Manager until 1997 PhD (Active control of sound in a small single engine aircraft cabin with virtual error sensors) in 2000 Teach Engineering Design
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Wind Turbine Noise and Vibration


Dr. Colin Kestell
colin.kestell@adelaide.edu.au

Noise, Where does it come from?


An audible vibration transported to the observer through an elastic solid or fluid.
malleus (hammer) cochlea

Sound Our perception of sound

vibrating body

50dB

A weighting

disturbed viscous fluid

tympanic membrane (eardrum)

incus stapes (anvil) (stirrup)

20Hz

1KHz

22KHz

Sound
dB = 10 log p2 2 pref p = 20 log pref

Pascals 100,000,000 10,000,000 1,000,000 100,000 10,000


350m away

pref = 20 x10-6 Pascals

1000 Important to state distance from source 100 20

5 150dB 140dB 130dB 120dB Pain 110dB 100dB 90dB 80dB 70dB 60dB 50dB 40dB 30dB 20dB 10dB 0dB Hearing threshold

Measuring Sound
For a point source radiating into a free field, where the object is small relative to the distance r

Lp = LW 20Log (r ) 8dB Lw = Lp + 20Log(r ) + 8dB r Lp 2 = Lp 1 20Log ( 2 ) r1 Lp 2 = Lp 1 6 dB if r2 = 2r1

W LW = 10Log( source ) Wref Lp = 10Log(


2 pmeas. ) 2 pref

Wref = 1x10 12Watts


pref = 20Pascals

Fundamentals of Noise and Vibration. M.P.Norton

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Wind Turbine Noise and Vibration


Measuring Sound
For a line source radiating into a free field, where the object is small relative to the distance r
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Measuring Sound

Lp = LW 10Log(r ) 5dB Lw = Lp + 10Log (r ) + 5dB Lp 2 r = Lp 1 10Log ( 2 ) r1 if r2 = 2r1

W LW = 10Log( source ) Wref Lp = 10Log(


2 pmeas. ) 2 pref

Wref = 1x10 12Watts pref = 20Pascals

50

dB

Lp 2 = Lp 1 3dB

Fundamentals of Noise and Vibration. M.P.Norton

Measuring Sound

Measuring Sound
Types of noise
Time domain (s) Time averaged Frequency domain (Hz)

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Tonal Noise
440Hz 1000Hz 10000 Hz
Time (s) Frequency (Hz)

Random Noise
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Lp1 10 Lp2 10

dB

White Noise Pink Noise

LpT = 10Log(10

+ 10

+ .......)

Measuring Sound
Instrumentation - sound

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Vibration
Structure-borne vibration transmits energy throughout the entire system. The displacement of a surface is the combined contribution of all of its modes. Which mode is excited the most is dependent on the source. Each and every exterior surface will radiate sound energy The effectiveness of this radiation is known as the radiation efficiency

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A windsock

A Microphone A Sound Level Meter Conditioning amplifier

Spectrum Analyser

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Wind Turbine Noise and Vibration


Measuring Vibration
Vibration Measured in terms of Displacement Velocity Acceleration sometimes in terms of g (gravity) dB also used or absolute units on either a logarithmic or linear scale Be careful of units! All this and more covered in Part IIA 3C6 Vibration and Part IIB 4C6 Advanced Linear Vibration
Accelerometer Strain gauge Spectrum Analyser
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Measuring sound and vibration


Instrumentation - vibration

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Conditioning amplifier

Laser vibrometer

Measuring sound and vibration


Calibration

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Wind Turbine Noise

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Wind Turbine Noise

What generates the noise in wind turbines ?

1. 2. 3. 4. 5. 6. 7. 8. 9.

Blades 18 Rotor Pitch Brake Low speed shaft Gear box Generator Controller Anemometer

10. Wind Vane 11. Nacelle 12. High speed shaft

13. Yaw drive 14. Yaw Motor 15. Tower

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Wind Turbine Noise and Vibration


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Aerodynamic Noise
Blade passes through turbulent, often gusty flow Blade motion causes turbulence Wing tip vortices cause turbulence Turbulence creates sound (broadband audible pressure perturbations) Turbulence higher as each blade passes tower Consider a 3 blade, 26 RPM rotor will have a BPF of 1.3 Hz

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Note, much larger gearbox and hence many more moving parts

Aerodynamic Noise
A 3 blade, 26 RPM rotor will have a tower BPF of 1.3 Hz, or a periodic time of 0.77 seconds

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0.77s

Shaft noise

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unbalanced bent shafts non-concentric alignment

Shaft noise

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frequency (Hz) =

RPM 60

frequency (Hz) =

RPM 60

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Wind Turbine Noise and Vibration


Shaft noise
Varies with shaft speed
Amplitude
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Shaft noise

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Frequency (Hz)

frequency (Hz) =

RPM 60

Gear Noise
Shaft frequency (Hz ) = RPM 60
Amplitude

Vary with speed

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Gear Noise
Consider gear pairs with a simple ratio: 2:1, 3:1 etc

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Frequency (Hz)

Mesh frequency (Hz ) = N.

RPM 60

Gear with N teeth

Periodically the same teeth will mesh At a frequency equal to the shaft frequency of the larger gear One full revolution of the large gear, also returns the small gear to the same place

Gear Noise
Gears that share common multiples also mesh the same two teeth periodically. Consider: a 40 tooth pinion and a 60 tooth sprocket, Turn the sprocket TWO FULL turns, moving 120 teeth past a point. This moves 120 teeth on the pinion, driving it THREE FULL turns.

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Gear Noise
This cyclic nature is known as the HUNTING TOOTH. The frequency is equal to: Gear mesh frequency Lowest Common Tooth Multiple This causes uneven wear Choose tooth numbers that result in a high lowest common multiple to keep this frequency as low as possible This is why gears have apparently strange teeth numbers

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Wind Turbine Noise and Vibration


Gear Noise
Probable 14 tooth gear issue
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Gear Noise

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Drive speed

F2

F1

http://www.vibanalysis. co.uk/

Gear Noise
Gear Box Failure

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Gear Noise
Normal spur gears cost effective

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Helical gears smoother mesh, more expensive, produce an axial force component as well as a tangential

Herring bone gears (far more expensive) realign the resultant force

Bearing Noise

http://www.vibanalysis. co.uk/

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Generator Noise
A typical 3-phase generator will have 3 pairs of (6) opposing wound coils 4 rotating permanent magnets Producing 12 pulses per revolution

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Wind Turbine Noise and Vibration


Vibration isolation
=
k m
c

m k

Acoustic resonance
The large tower will act like an organ pipe Broadband and tonal noise will propagate through the duct and excite standing wave resonances

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Increase mass or decreased stiffness Increased damping


Displacement

Frequency (Hz)

Radiation

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Examples
Vesta V52-850 kW, 3 Blade, 26 RPM

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Psycho-acoustic characters of relevance for annoyance of wind turbine noise. K. Persson Waye and E. Og Hrstrog M. journal of sound and vibration (2002) 250(1), 65-73

Examples
WindWorld 600kW, Enecon 500kW

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Examples
Canadian 1.5 MW Wind Turbine Spectogram
0 5000 20 40 dBA from 70m 60

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Frequency (Hz)

Psycho-acoustic characters of relevance for annoyance of wind turbine noise. K. Persson Waye and E. Og Hrstrog M. journal of sound and vibration (2002) 250(1), 65-73

Wind turbines and sound: Review and best practice guidelines. HGC Engineering

25 0

5 Time (s)

10

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Wind Turbine Noise and Vibration


Examples
Acoustic model of typical wind turbine sound propagation
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Noisy or quiet? Pascals


dB = 10 log
= 20 log

p2 2 pref
p pref

100,000,000 10,000,000 1,000,000 100,000 10,000

pref = 20 x10-6 Pascals

350m away

1000 Important to state distance from source


Wind turbines and sound: Review and best practice guidelines. HGC Engineering

100 20

44 150dB 140dB 130dB 120dB Pain 110dB 100dB 90dB 80dB 70dB 60dB 50dB 40dB 30dB 20dB 10dB 0dB Hearing threshold

Machinery health monitoring

Noisy or quiet?
Many claim that the noise is worse at night or in the early hours of the morning.
Less masking (other noises covering it up) Physiological issues Meterological effects

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Baseline measurement Subsequent measurement

In-situ microphones, strain gauges and accelerometers on


Rotating machinery Critical structures

Noisy or quiet?
Normal conditions

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Noisy or quiet?
One of a few meteorological effects

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Warmer air thermal inversion layer

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