MITSUBISHI DIGITAL ELECTRONICS

V19 / V21

PWB Level Troubleshooting Guide

V19 / V21

PWB Level Troubleshooting Guide

2002 Mitsubishi Digital Electronics 9351 Jeronimo Rd. Irvine, CA 92618 All Rights Reserved

V19 / V21 PWB Level Troubleshooting Guide

T able of Contents
Introduction Printed Circuit Board Layout iii 1 WAVEFO RM S TROU BLES HO OTIN G Shut-Down Problems X-Ray Protection Failures Horizontal Deflection Failures Vertical Deflection Failures TV Microprocessor Diagnostics Color or Video Failures 2 3 4 5 6 7 KH, DR, DQ Connectors DQ, EF Connectors EF, RM, EA Connectors EA, EB, VA Connectors VA, DB, VD Connectors VD Connector & IC8C01 IC8C01 IC8C01, IC9A20, IC9A50 QUIC K REF EREN CES 8 9 9 10 10 11 12 13 14 15 16 17 18 19 20 21

Power Supply Main Board Deflection Jungle 3DYC Module CRT Drive 2HDW Module Digital Module Assembly Convergence Module and IC

ii

V19 / V21 PWB Level Troubleshooting Guide

Introduction
The purpose of this V19 / V21 PWB Level Troubleshooting Guide is to assist the servicer to quickly identify common chassis test points, and to facilitate efficient servicing procedures in the field or service shop / depot. It is intended for use in tandem with the Service manual as an aid to troubleshooting a set. Included are many major DC voltage measurements and AC waveforms pertinent to proper operations of the chassis. In addition, troubleshooting procedures are provided for some common service issues a Technician may encounter. This guide is not intended to be used as a resource for technical training, circuit analysis, or adjustment procedures. Refer to the V19 / V21 Technical Training guide and/or the Service manual which includes all schematics, parts lists, and adjustment procedures for these purposes.

iii

Printed Circuit Board Diagram

RM VA KH SVM-PCB KE DR KA KK KH FA

PM DQ

Jungle Module
IC8C01 DB Shield Assembly KF Heatsink Assy KF EB VD KD

RF

DA

3DYC-PCB

2HDW-PCB

KC EF

EA Shield Assembly PF

Convergence Generator

IC9A50

IC9A20

PCB Terminal PCB-Signal PCB-Power PCB-Main

DBF-PCB

V19 / V21 PWB Level Troubleshooting Guide

V19 / V21 PWB Level Troubleshooting Guide

Troubleshooting Shut-Down Problems

Initial Front Panel L.E.D. Status

Power Applied

Off

Fast Blink 70 Seconds Only

Fast Blink Continuous

Slow Blink

Problem in Standby Power Supply or TV Microprocessor is not running

Normal Operation

TV Microprocessor is running, DM failed to boot.

Normal Operation TV "On" Timer is active.

Check Standby Supplies Page 8

Check TV Microprocessor IC7A00 Page 6

If the Light Box is removed from the cabinet without the front panel control assembly, be sure to wait 70 seconds prior to turning on the TV. There is no visual indicator to remind you of the delay while the DM is in the process of booting. If Set Shuts down after power-up, continue ShutDown troubleshooting

UnPlug Set, wait 30 seconds and try again.

If Set Shuts down upon power-up, continue ShutDown troubleshooting

Replace DM Assembly

While the set is OFF, Press and hold the Front Panel "Device" and "Menu" Buttons for five seconds Check the Status of the Flashing L.E.D. on the front panel 1 then 2 flashes Normal Operation 2 then 1 flash, X-Ray Protect Problem. Go to Page 3 2 then 2 flashes, Short Circuit Protect. Go to Power Supply Page 8 2 then 3 flashes, Horizontal Deflection failure. Go to Page 4 2 then 4 flashes, Vertical Deflection failure. Go to Page 5

V19 / V21 PWB Level Troubleshooting Guide

Troubleshooting Shut-Down Problem s X-Ray Protect

Caution !
Prior to the diagnostics of these issues, it is imperative that you disable the CRT's to prevent phosphor damage. Do so by removing Connector SP, which removes filament voltage, or removing each CRT-PCB.

With CRT's disabled

Unit Shuts Down

Unit Now Operates

Check High Voltage 32 KV

Is there HV Arcing evident?

Normal

High

Check IC5A02 Check IC5A03 Yes No

Check IC5A00 - IC5A01 Check all Peripheral Components

N.G. Check HV Block for arcing Check HV Block for short or open

Good

Check Anode Caps, Spark Gaps on PCBCRT

Check FBT Pin 8 (2.8 V) Check Voltage at Cathode of D5A57 (18.4 V) N.G. Good Low Normal

Check CRTSockets. Check CRT's

Replace HV Block

Replace Main PCB

Replace FBT

V19 / V21 PWB Level Troubleshooting Guide

Troubleshooting Shut-Down Problems Horizontal Deflection Failure

Caution !
Prior to the diagnostics of these issues, it is imperative that you disable the CRT's to prevent phosphor damage. Do so by removing Connector SP, which removes filament voltage. Also remove D5A13 on the Main PCB to disable the deflection shut-down circuitry

KE Connector If Missing, Replace PWB-Signal Out Pin 17 0.48 V DC In

KH Connector Out Pin 3

PWB Signal

PWB Main

20 uSec / Div 2.00 V / Div

31.5 KHz 4.24 V Pk-Pk

If Missing, Replace PWB-Main

DQ Connector If waveform is missing, check pin 2 of FB connector (PWB-Jungle) Waveform Good Pin 5 In

Normal 4.4 V

Low

3.6 V Out

Pin 3

PWB Jungle Replace PWB-Jungle Replace PWB-Signal Replace PWB-Main

20 uSec / Div 2.00 V / Div

31.5 KHz 7.96 V Pk-Pk

V19 / V21 PWB Level Troubleshooting Guide

Troubleshooting Shut-Down Problems Vertical Deflection Failure

Caution !
Prior to the diagnostics of these issues, it is imperative that you disable the CRT's to prevent phosphor damage. Do so by removing Connector SP, which removes filament voltage. Also remove D5A13 on the Main PCB to disable the deflection shut-down circuitry

KE Connector If Missing, Replace PWB-Signal Out Pin 18 0.46 V DC In

KH Connector Out Pin 2

PWB Signal

PWB Main

10 mSec // Div 20 uSec Div 2.00 V / /Div 2.00 V Div

31.5 KHz 59.95 Hz 4.24 V Pk-Pk 4.12 V Pk-Pk

If Missing, Replace PWB-Main

If waveform is missing, check pin 2 of FB connector (PWB-Jungle)

DR Connector Waveform Good Pin 2 In

Normal 4.4 V

Low

3.6 V Out

Pin 6

Replace PWB-Jungle

Replace PWB-Signal

Replace PWB-Main

PWB Jungle

4 mSec / Div 20200 mV Div uSec / / Div 2.00 V / Div

59.95 Hz 31.5 KHz 772 mV Pk-Pk 7.96 V Pk-Pk

V19 / V21 PWB Level Troubleshooting Guide

TV Microprocessor Diagnostics IC7A00

Pin 73 Watch Dog Sense Pulse Waveform

Pin 60 & 61 EEPROM Data & Clock 4.4 V

Pin 82 Power Good/ Line 0V

80

Pin 62 5V Stby.

50 Pin 46 Short Sense Line 5V Pin 47 X-Ray Sense Line 5V Pin 40 & 41 Stby Clock and Data 4.4 V Pin 20 AC-Off 5V Pin 13 & 15 10 MHz.Xtal Osc. 2.7 V Waveform Page 21 5V Regulator Pin 1 12 V Input IC9C00 Pin 2 Gnd Pin 3 5 V Output

IC7A00

Pin 99 AVCC 5V

1 Pin 12 Reset 5V

Pin 16 5V Stby.

30

Pin 5 VCC 5V Pin 1 Reset 5V

WatchDog IC

Pin 4 WatchDog Input Data Pulse Waveform Pin 3 Master Reset 5V

IC7A02

Pin 2 Gnd

Check the following for a No Start Condition

Check the following for a Shut-down Condition

1) Check Pin 47, X-Ray Sense line. 1) Check 5V Supplies to IC on Pins 16, 62, and 99. This monitors high voltage and Arc-Protection on All 5V Supplies are sourced from IC9C00, Pin 3 the Main PWB. If there is a defect here, go to 2) Check Reset Pin 12 deflection troubleshooting procedures. 3) Check for Oscillator operation on Pins 13 and 15 2) Check Pin 46, Short-Sense line. 4) Check AC-Off on pin 20, should be Low. This monitors the + /- 24 supplies from the main 5) Check Power Good line Pin 82. Should be Low. power supply, in addition to a 12 V standby supply. 6) Check clock and data signals, Pins 40, 41, 60, and 61. If there is a defect here, go to the power supply 7) Check for presence of WatchDog pulse on Pin73 troubleshooting procedures.

V19 / V21 PWB Level Troubleshooting Guide

Verify DC Voltages and Waveforms prior to PCB replacement

Defect in Color or Video

PCB 2HDW Page 4 PCB 3DYC Page 3

Which Video Source Input Shows a defect?

All Inputs Component PIP Tuner Input 1-5 ANT-DTV IEEE-1394

2HDW Test

3DYC Test

DM Test

Input a 480P signal to a component input. Switch screen Format between "Standard" and "Narrow".

Input Tuner A and Input 1 NTSC 480i signal source. Invoke PIP. Compare Main picture to PIP Picture

Compare ANT-DTV or IEEE-1394 input to any other source

Both formats N.G., Perform DM Test If DM signal source is good, Defective Signal PCB

Main Good PIP N.G. Perform 2HDW test Using 480i source

DM Source Good Other Source N.G. Perform 2HDW test

Standard Format Good, Narrow Format N.G. Defective 2HDW PCB

Main picture N.G. PIP Good Defective 3DYC PCB

DM Picture N.G. Other Source Good Defective DM

Standard Format N.G. Narrow Format Good Defective Signal PCB

Main Picture N.G. PIP Picture N.G. Perform 2HDW Test

Both Sources N.G. Defective Signal PCB or CRT Drive

V19 / V21 PWB Level Troubleshooting Guide

Power Supply Quick Reference

Power-Pcb

Signal-PCB

StandBy Supplies
12 Stby

KC Connector Q9A20 12V Switched P-on2 Timer Recording Voltages Out 5V

1 2 3 4 5 6 Gnd Gnd Gnd Gnd Gnd Gnd Gnd 6Vs 6Vs 5V 5V 12V 12V 12V 12Vs 12Vs 32Vs

IC9A22 IC9A20 5 4 3 2 0.7v 16.0V Ground 0V 163 V Waveform Page 21 1 6Vs Q9A22 C 36.0V B 32.6V E 32.0Vs Start-up Resistor R9A22 T9A20 D9A30 12 Vs D9A33 6V in Ref 4V 2 5 3 1 4

7 8 9

D9A35 28 Vs

10 11 12 13 14 15 16

Off-Board Connectors to PCB-Signal

24V 2 FA Connector

PF Connector

17

to CRT-PCB's
220V 1 12V 3 PM Connector 1 Gnd

18 P-on2 19 P-on1

3 110V 5 KA Connector 12V

Gnd Gnd Gnd Gnd 12Vs 12Vs 12Vs 12Vs 28Vs 1 2 3 4 KF Connector

to SVM-PCB

KK Connector

4 5 6 7 8 9 10

Note; 12 V Switched, + / - 24 V Supplies are monitored by the "Short Sense" line to the TV Microprocessor pin 46

11

Power-PCB

DM

5 6 7 8

12Vs

24V 24V Gnd Gnd Gnd Gnd Gnd Gnd

Switched Supplies

D9A57 220V D9A58 110V

9 10 11 12 13 14 15

IC9A50 5 4 3 2 1 Ground 16.9V

Start-up Resistor R9A50

T9A50 D9A56 19V D9A60 24V D9A61 -24V Power-PCB

16 17 110V 18 19 110V 110V

163 V Waveform Page 21 0V 0.7V

Main-PCB

Refer to Page 1, Printed Circuit Board Diagram, for component and connector locations

V19 / V21 PWB Level Troubleshooting Guide

Main-PCB Jungle-PCB Quick Reference

Power-PCB

Main-PCB

KH Connector
ID
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
G nd VD HD FP G nd V T IM SCP ACL N /C V B la n k X -R a y N /C N /C S C L -S tb y H -P u ls e G nd5 V - P u ls e S D A -S tb y H V -A d j

In /O u t
O ut O ut In O ut O ut O ut O ut In I/O O ut O ut I/O O ut

DC
.4 6 .4 8 0 .2 6 .9 5 2 .8 0 5 .0 4 .5 .5 1 .2 6 4 .5 2 .0

W a v e fo rm
Page 14 Page 14 Page 14 Page 14 D a ta Page 14 Page 14 D a ta -

Jungle-PCB DQ Connector

Main-PCB

Jungle-PCB

Main-PCB

W aveform
Page 14 Page 15 Page 15 Page 15 -

DC
4.0 3.6 .57 .47 9.0 5.13 9.0 9.0

In/O ut
O ut O ut In In O ut O ut In In

ID
H-G nd Side_Pin H_D rive H_Pulse HD FH_Status F33k N/C 9Vsb 9Vsb
1 2 3 4 5 6 7 8 9 10

W a vefo rm
P age 14 P age 14 P age 14 P age 14 P age 14 N /A D a ta D a ta

DC
.9 5 .4 5 .2 6 0 3 .4 N /A 1 2 .0 4 .4 4 .4

In /O u t
In In In O ut O ut N /A In I/O I/O

ID
S C P -2 H VD V _ T im in g V _S aw V -G n d VDRVVDRV+ 12V sb SDA5 S C L5

DR Connector
1 2 3 4 5 6 7 8 9 10

Refer to Page 1, Printed Circuit Board Diagram, for component and connector locations

V19 / V21 PWB Level Troubleshooting Guide

3DYC-PCB CRT Drive Quick Reference

Signal-PCB 3DYC-PCB

EF Connector

ID
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

In /O u t
In In In In Out Out Out I/O I/O In In In In In In In In Out Out -

DC
.5 8 .1 5 4 .7 3 .0 3 .0 2 .8 4 .4 4 .4 9 .0 9 .0 0 5 .0 5 .0 5 .0 3 .7 6 2 .6 2 2 .6 2 2 .6 -

W a v e fo rm
P age 1 5 P age 1 5 P age 1 5 P age 1 5 P age 1 5 P age 1 5 D a ta D a ta P age 1 5 P age 1 5 P age 1 5 P age 1 6 -

Gnd 3 D _ H syn c Gnd 3 D _ V syn c M _ Fru n 3 D _C syn c N T_Sw 3D _Pb Gnd 3D _Pr Gnd 3 D -Y Gnd S D A -3 D S C L-3 D 9 V -1 9 V -1 K il 3 D R st 5V 5V Gnd Gnd VY _3DYC Gnd C _3DY C Gnd Gnd Gnd Y -M o n Gnd C -M o n Gnd Gnd Gnd

CRT-PCB's

Signal-PCB

CRT Drive Signal-PCB

ID In/O ut
Out Out Out In

RM Connector

DC
2.9 3.13 2.9 2.0

W aveform
Page 1 6 Page 1 6 Page 1 6 Page 1 6

R _ Out Gn d G_ O ut Gn d B _ Out Gn d Ik

3 4 5 6 7 8

Refer to Page 1, Printed Circuit Board Diagram, for component and connector locations

10

V19 / V21 PWB Level Troubleshooting Guide

2HDW (Line Doubler) PCB Quick Reference

EA Connector

ID
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

In/O u t
In In In In In In In In In In In In In

DC
3 .0 2 .8 5 2 .8 3 .5 8 .1 6 3 .3 3 .3 9 .0 2 .3 6 2 .2 2 .2 .5 8 .1 5

W a veform
P ag e 1 6 P ag e 1 6 P ag e 1 6 P ag e 1 6 P ag e 1 6 P ag e 1 6 P ag e 1 6 P ag e 1 7 P ag e 1 7 P ag e 1 7

P IP -Y G nd P IP -P B G nd P IP -P R P IP -H G nd P IP -V 3 .3 V 3 .3 V G nd G nd 9 V -2 G nd A M D P -Y -In G nd A M D P -P B -In G nd A M D -P R -In M ain -H G nd M ain -V

2HDW-PCB

Signal-PCB

EB Connector

W a ve fo rm
Signal-PCB 2HDW-PCB
P ag e 1 7 P ag e 1 7 P ag e 1 7 P ag e 1 7 P ag e 1 7 D ata D ata D ata D ata D ata D ata

DC
2 .2 5 2 .6 5 2 .6 5 4 .5 4 .8 3 .8 3 .8 .18 5 .0 3 .1 8 5 .0

In /O u t
O ut O ut O ut O ut O ut O ut O ut In In I/O I/O I/O I/O In O ut

ID
Y -A M D P G nd P B -A M D P G nd P R -A M D P H -A M D P V -A M D P G nd Y S -A M D P G nd FP N /C 5 V -A 5V G nd S D A -A M D P S C L -A M D P G nd C S-A M D P C lk D _ In D _O ut
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Refer to Page 1, Printed Circuit Board Diagram, for component and connector locations

11

V19 / V21 PWB Level Troubleshooting Guide

Digital Module Quick Reference

Signal-PCB

DM Assembly

DM Assembly

Signal-PCB

VA Connector

DB Connector

ID
1 2 3 4 5 6 7 8 9 10 11 12 13

In/O ut
Out Out Out O ut O ut In In O ut

DC
2 .4 2 .4 2 .4 3.11 3.22 .44 0 0

W aveform
Page 1 7 Page 1 7 Page 1 7 Page 17 Page 18 Page 1 8 Page 1 8 H igh = O SD on

W aveform
Page 18 Page 1 8 Page 1 8 Page 1 8 Page* 1 8 Page* 18 -

DC
.9 2 .2 2 .2 4 .7 5 .0 .9 * .9* -

In /O ut
In In In In Out Out Out -

ID
M ain -Y Gnd M ain-C B Gnd M ain-C R Gnd M ain_ Syn c N /C Gnd TV _ R eset Gnd Y -D M Gnd C -D M Gnd
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

D M -G Gnd D M -B Gnd D M -R Gnd D M -H D M -V Gnd D SP -H D SP -V Gnd M asking

* Available in HDTV or OSD Modes Only

Signal-PCB

DM Assembly

DM Assembly

Power-PCB

DA Connector

PF Connector

ID
1 2 3 4 5 6 7 8 9 10 11 12 13 14

L-D M Gnd R -D M Gnd D M _R eset Powergood TV -D M _R TS TV -D M _C TS D M _R xd Gnd TV -D M _Txd D M D etect IR _ In _ B u sy IR _ O u t_ E N A

In/O ut O ut O ut In O ut I/O I/O I/O I/O O ut Out In

DC 0V 0V

W aveform H D Au d io H D Au d io D ata D ata D ata

Gnd Gnd Gnd Gnd Gnd 12Vs 12Vs 12Vs 12Vs 32Vs

3 4 5 6 7 8 9 10 11

0V

D ata D ata D ata

Voltages and Waveforms taken in 480i mode except where indicated

Refer to Page 1, Printed Circuit Board Diagram, for component and connector locations

12

V19 / V21 PWB Level Troubleshooting Guide

Convergence Quick Reference

Convergence Generator
VD Connector
ID
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

C _ E 2R eset N /C 12V C _ M u te C -R eset C _ B u sy C _ A ck C -S d a C _ Sc l H P u lse H V -A d j N /C V P u lse Gnd Gnd N /C C_OSDr C_OSDg C_OSDb N /C C _ B lk 5V N /C Gnd Gnd Gnd 9V DF -9 V BV GV RV BH GH RH

In / O ut In In In In I/O I/O I/O I/O In In In Out Out Out Out In In Out In Out Out Out Out Out Out

DC 5 .0 1 2.0 5 .0 5 .0 4 .5 4 .8 4 .2 4 .2 .56 1 .8 .25 0 0 0 5 .0 9 .0 V -1 .7 -9 .0 .12 0 0 .5 .14 .15

W a ve fo r m D a ta D a ta P ag e 1 8 P ag e 1 8 P ag e 1 8 P ag e 1 9 P ag e 1 9 P ag e 1 9 P ag e 1 9 P ag e 1 9 P ag e 1 9
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Convergence IC
IC8C01

ID
BH -BH +BH +GH -GH GH RH _RH +RH -VCC N/C VCC Pre+VCC Gnd Pre-VCC -VCC2 Gnd Vcc2 Mute +RV -RV RV GV -GV +GV +BV -BV BV

In / Out
In Yoke Return Out Out Yoke Return In In Yoke Return Out In In In In In In In Out Yoke Return In In Yoke Return Out Out Yoke Return In

DC
.257 .257 .45 .20 0 0 .28 .28 0 -24 24 24 -24 -24 24 5.0 0 0 0 0 .1 0 .1 .2 .2

W aveform
Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 19 19 19 19 19 19 20 20 20

20 20 20 20 20 20 21 21 21

Power-PCB

IC8C01

Power-PCB

Convergence Generator

Partial Glossary ID
C_E2Reset C_Ack C_SDA C_SCL HPulse VPulse C_OSD DF

Definition
Reset Pulse from EEPROM Convergence Acknowledge Convergence Serial Data Convergence Serial Clock Horizontal Pulse Vertical Pulse Convergence On Screen Display Dynamic Beam Forming Pulse

Refer to Page 1, Printed Circuit Board Diagram, for component and connector locations

13

V19 / V21 PWB Level Troubleshooting Guide

14

V19 / V21 PWB Level Troubleshooting Guide

15

V19 / V21 PWB Level Troubleshooting Guide

16

V19 / V21 PWB Level Troubleshooting Guide

17

V19 / V21 PWB Level Troubleshooting Guide

18

V19 / V21 PWB Level Troubleshooting Guide

19

V19 / V21 PWB Level Troubleshooting Guide

2020 19 20

V19 / V21 PWB Level Troubleshooting Guide