SULIT SECTION A 1. Define mechanical engineering.

[2 marks]

2.

Listed below are careers in the mechanical engineering field. Choose and circle the correct answer that categorized as skilled workers. i) ii) iii) iv) A. i B. i and ii C. i and iii D. ii, iii and iv [2 marks] Welder Factory manager Mechanist Technician

3.

Table 1 shows the fire extinguishers class and types of fire breakout. Complete Table 1 by writing the fire extinguishers class to suit the types of fire breakout. Fire Extinguisher Class Class A Class B Class C Class D Dry powder Table 1 Foam Machine, Switchboard and Electrical appliances Fire Breakout Wood, Furniture and Papers

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3 [3 marks]

4.

Name the main parts of vernier caliper shows in figure 1. Use the given boxes.

Figure 1 [4 marks] 5. Name four suitable protective attire which need to be wearing during arc welding. i) ii) iii) iv) . . . . [4 marks] 6. State the importance of limits. [2 marks] 7. Explain the principle of arc welding.

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[2 marks] 8. Table 2 shows the types of fasteners and their uses. Complete the table by writing the uses of each fastener. Fastener Bolt Nuts Screws Uses

[6 marks] 9. Figure 2 shows a drilling machine. Name the main parts by writing the answers in the box provided.

i. ..

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iii. Figure 2 [4 marks]

10.

The statement below show steps in the drilling processes which are not in the correct sequence. Arrange the correct sequence by writing in the boxes provided the numbers 3, 4, 5 and 6. Steps 1, 2 and 7 are given. (i) (ii) (iii) (iv) (v) (vi) (vii) Select the suitable cutting speed. Turn on machine to start drilling by shifting spindle downwards. Mark the centre of the hole to be drilled. Clamp the work piece into the vice. Shut down machine and remove work piece. Feed drill bit into work piece. Raise spindle to original position. [4 marks] 1 2 7

11.

State the machines used in engineering work that cut materials by chipping. i) ii) iii) iv) . . . . [4 marks]

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12.

Table 3 shows statements on the principles and methods of joining. Mark () the right method of joining according to the principles given.

Principles (i) Alloying surface of sheet metals using soldering material and flux (ii) Alloying surface with filler using oxygen and acetylene gas flame. (iii) Base metal melts due to reaction with heat from oxygen and acetylene.

Brazing

Method of joining Soft-soldering Gas welding

[3 marks] 13. State the difference of the major property of the following materials : (i) Ferrous metal: (ii) Non-Ferrous metal: [4 mark]

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SULIT 14. Define the physical property of the following : (i) Heat conductivity

: .

(ii)

Electrical conductivity: [4 marks]

15.

Table 4 shows and incomplete flow chart for the production of iron and steel. Complete the flow chart.

Iron Ore

Blast Furnace

High grade steels and alloy steels

[2 marks]

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16.

Table 5 shows mechanical property and the definition. Match the mechanical property to the correct definition using arrows ( )

Mechanical property Brittleness Toughness Plasticity Ductility

Definition The ability of metals to change its shape permanently without braking or cracking. The ability of materials to change its shape under tension, without cracking or breaking. The property of metals to cracking. The ability of metals to withstand the changes in shape without cracking.

[4 marks] 17. Figure 3 (a) shows a body is in equilibrium. Sketch the force acting on components P in the space provided in Figure 3 (b)

300

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Figure 3 (a)

Figure 3 (b) [2 marks]

18.

Define moment. [2 marks]

19.

Figure 4 shows a load with a mass of 30 kg hanging from beam. The beam is suspended by cable X and Y. Cable X Cable Y

1.4m
30 kg

0.6m

Omitting the mass of the beam, calculate the force acting on the cable X. Given: acceleration due to gravity (g) = 9.81 ms -2

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[4 marks] 20. Figure 5 shows a block is applied p force, 150 N Calculate the force acting on X and Y components (axis).

P = 150 N 250

[3 marks] 21. Figure 6 shows a load with mass of 100 kg resting on the surface of a floor at incline of 200.

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100 kg

20 0 Figure 6 If the load starts to move downwards, calculate the coefficient of friction between the surfaces of the load and the floor. Given: Acceleration due to gravity (g) = 9.81 ms -2 Cosines 20 0 Sinus 20 0 Tangent 20 0 = 0.9397 = 0.3420 = 0.3640

[5 marks]

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22.

Below are aspects of design process. Preliminary Idea Decision making

Idea Analysis Investigation Refine

List the above design aspects in sequence. Aspects (i) and (vii) are given. (i) (ii) (iii) (iv) (v) (vi) (vii) Problem identification .. .. .. .. .. Implementation. [5 marks]

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SULIT 23.

13 Mark () for the word that related to aesthetics characteristics and mark (X) for word that not

related to aesthetic characteristics. i ii iii iv v Finishing Safety Pattern Symmetrical Comfort.

[5 marks] SECTION B Answer all questions. Figure 7 shows components A and components B will be joined using arc welding at X. X

Figure 7 a) Describe the steps of arc welding to joint both of the components. [12 marks]

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SULIT b) State the safety measures to be followed when arc welding process is to be done.

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[8 marks]

2. equilibrium.

Figure 8 shows a beam with two loads applied to it and the beam is in

40kg

30kg

5m

4.5m

3.5m

Given: Acceleration due to gravity, g = 9.81 ms -2 a) Omitting the mass of the beam, calculate the reaction at point A and B. [12 marks] b) Define the moment. [2 marks]

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SULIT 3. BC. Figure 5 shows a load with a mass of 100 kg hanging by two cables AB and

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Figure 5 Given: Acceleration due to gravity, g = 9.81 ms -2 a) Sketch the free body diagram of figure 5. [2 marks]

c)

Calculate the tension force on the cable AB [8 marks]

END OF QUESTION PAPER

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Prepared by: . (MUHAMMAD AZNAN ZAKARIA) Subject Teacher Mechanical Engineering Studies

Check by: (ANIF HAMZAH) Head of Unit Mechanical Engineering Studies

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