Universal testing machines

Use of Universal testing machine in the rubber and elastomer industry

Universal testing machine is mainly used for measuring the tensile and tear properties of the vulcanized rubber and plastics in the rubber and elastomer industry.

Test methods and standards (ASTM D412), are widely used in the rubber industry to determine tensile properties of vulcanized rubber. A dumbbell shaped rubber specimen is pulled in tension until rupture. Test data are recorded on 100% and 300% modulus values, tension set and set after back, peak and break load and elongation. The tear resistance of rubber material is also important to many application and testing, according to ASTM D624 Test standard and a tensile test is performed on a specially shaped sample. The resistance to tear is calculated from the maximum force and thickness of specimen. As described in ASTM D1564 standard, testing of foam materials may be done in compression and tension as well as tear. In compression testing, a specified percent of compression in relating to the initial thickness is accomplished then the test load measured. The resulting force to compress the sample specific percentage is recorded. A tear resistance procedure is also applied with the materials tear resistance expressed as force per inch of thickness. Rubber tensile and tear testing methods are according to ASTM D412 and D624 test methods, which can be fulfilled by this machine.

Q50 Advanced Universal Testing Machine

The 50 k N Q50 is the Universal testing Machine is needed for our newly constructed laboratory. Q 50 is built to highest quality levels and many advanced technical features. Programming tests and monitoring results can be controlled thorough Graph work 5.0 test software, which allow complete and accurate data management in accordance with European, Northern American and International Standards. This instrument is suitable for use both in production lines where the operator has to be fast and efficient and can accurately control the test with the optional remote control unit, and also laboratory environments where the as advanced software lets users analyze the test data. Graph works allows full control of processing, filing, managing, and transmitting data to the company network, database, and performs many other functions. These aspects are helpful for us. It can equipped with various grips and fixers, various extensometers, additional load cells, temperature chambers and many more accessories (tensile, compression, flexure, etc.). In addition to this instrument can be fitted with additional load cells with low capacities, providing highest resolution and accuracy for micro loads.

Technical Specifications
Frame Capacity Standard met or exceeded Load reading resolution Stroke resolution Speed at maximum load Idle speed Controlled total stroke Max. Daylight between connecting adaptors Cay light between columns Power consumption Power supply needed - 50 k N - ASTM E4. EN-ISO 7500/1 - 1/20000 f .s - 0.1 micron - 0.0005- 500 mm/min. - 500 mm/min. - 1000mm (40inch) - 1000mm (40inch.) - 410 mm (16 inch) - 650W - 230V/50Hz.

Mooney Viscometer

The Mooney viscometer measures the change in a rubber and plastic elastomer properties over time, from uncured to scorch state. The specimen is physically deformed by a rotating platen which will determine changing viscosity at present temperatures. When the test is completed, the dies will automatically reset and allow for removal of the specimen. With PID temperature controller you can assure that smooth and accurate data will be taken through the test. The servo driven motors contribute to very accurate result; they are quite and require no maintenance. It is equipped with modular electrical boards, quick detachable upper and lower dies, and calibration via computer and auto hardware defect features. The unit is safe as it is equipped with a transparent arc shield.

Technical Specifications of Mooney viscometer

Standards Temperature control temp. to 200C Temp.Accuracy - ASTM-D1646, ISO-289,JSC-k6300 - Control by computer & PID.SSR Range room - Temp.error 0.3C, Min. reading of temp. 0.1C

Rotor speed Mooney viscosity range Torque measuring units Torque unit N-m, 0.01 unit of kg-cm

- 2.00 0.02 RPM - 1 to 200 Mooney - kg-cm/lb-in/N-m/MOONEY - 0.1 unit of Mooney, 0.01 unit of lb-in, 0.01 unit of

Din Abrasion Testing Unit

The basic unit consists of the machine frame, drive system, sample holder as well as other accessories. The abrasive drum, the trapezoidal spindle and a guide rod are pre installed on the machine frame and enables the lateral movement of the sample. The movable parts of the material are protected by a sturdy metal case. An integrated electric motor drives the drum and sample holder. The abrasion tester (DIN Abraser/Abrader) is also equipped with thermo-switch to protect the tester from over heating. The sample holder is attached to a bracket which is automatically lifted from the abrasive sheet when the pre-selected abrasion distance has been completed. For the insertion or removal of samples, the bracket holding the sample holder can be swung upwards into a vertical position. This design allows for the sample projection to be adjusted according to prescribed tolerance limits with the help of an adjusting gauge. When testing samples with high abrasion, the sample holder can be positioned

so that only the left or right half of the rotating drum is used (= half of abrasion distance). Exchangeable weights allows for the contact pressure force to be adjusted between 2,5 N and 20 N, depending on the type of material to be tested. The DIN Abrasion tester (DIN Abraser / Abrader) can also do series of measurements with rotating samples.

Operation of DIN Abrasion Tester (DIN Abraser/ Abrader)

DIN Abrasion tester (DIN Abraser / Abrader) is very user friendly and does not require skilled personnel to be operated. The abrasion distance is easily selected by an adjusting screw. The constant pressure on the sample is set by using a variety of loading weights. If the test requires the sample to be rotated around its own axis, this rotation is easily activated by the operator. The abrasive sheet is attached to the drum with three strips of a double-sided adhesive, which are placed approximately every 120 around the circumference of the rotating drum. The abrasive sheet is blunted to the required degree of abrasiveness with the help of the included steel cylinder. In order to comply with the standard, a minimum of three samples need to be tested and the result calculated as an average value. The test specimens can be vulcanized directly in a mould or cut from a sheet of vulcanized rubber plate with the help of a circular cutting tool. The sample is inserted into the sample holder so that 2 mm of the material remain exposed. The exposure is adjusted with a adjusting gauge. After placing the specimen mounted in the sample onto the abrasive sheet, the START-button is pressed and the test will be performed according to standard automatically. The test specimens are weighed before and after the test to an accuracy of 1 mg. The abrasiveness of the abrasive sheet is also tested with three tests before and after each test series, using rubber comparison samples. DIN Abrasion tester (Abraser / Abrader), which is the original product developed in Germany and sold worldwide, is designed to conform to the ASTM D5963 and IS0 4649 standards (ISO 4649 has replaced the DIN 53516 standard). This top quality and highly popular abrasion tester will allow you to measure the abrasion resistance of rubbers (vulcanized thermo set rubbers and thermoplastic elastomers) that are subject to abrasive/frictional wear in their actual service, such as tires, conveyor drive belts, and shoe soles. Since wear is always a result of abrasion, different test methods have been developed for the simulation of long term wear. The method conforming to ASTM D5963 / ISO 4649 has proven to be the best way of simulating long term wear. This method enables comparative tests for the control of the uniformity of a specific material. The achieved test results provide important parameters in respect to the wear of elastomer in practical use.

The abrasion resistance is measured by moving a test piece across the surface of an abrasive sheet mounted to a revolving drum, and is expressed as volume loss in cubic millimeters or abrasion resistance index in percent. For volume loss, a smaller number indicates better abrasion resistance, while for the abrasion resistance index; a smaller number denotes poorer abrasion resistance. The DIN Abrasion tester can also be used for comparative measurements on other materials such as plastics, chalk or painted surfaces.

Vertical Rebound Tester -(Resiliometer)

ASTM D 2632
Dropping a fixed weight from a certain height and getting the level of its rebounding, so as to check out the rebound property of rubber according to ASTM D 2632 standard.

Technical Specification of Vertical Rebound Tester - Resiliometer

Sample thickness 12.5 mm

Hammer weight Dropping height Dimension Weight

28 g 400 mm 24 x 16 x 48 cm 9 kg

Oscillating Disc Rheometer

ASTM D 2084, ISO-2417

Oscillating Disk Rheometer determines the selected vulcanization characteristics of rubber compounds. This test is used to characterize or compare various samples to ensure your company is working at its optimum state of quality. The Servo driven system provides extremely steady oscillation frequencies as well as low noise to ensure test accuracy, convenience and increased lifespan of the machine. Operated with a remote computer via RS-232, we can analyze results taking data at 100,000 readings per second. The machine allows for selectable times and torques during

setup or in testing to accommodate limitless configurations. You can monitor the test from the computer or large LCD displays on the front for in test evaluation. The design features Modular internal parts for in house servicing and overall easy maintenance. Our tester is priced competitively to provide you with accurate testing at the best price.

Specifications of ODR Oscillating Disk Rheometer

Standards: ASTM-D2084, ISO-2417 Oscillating Frequency: 100 cycles per minute(1.66 Hz) Oscillation Amplitude: 0.5 Arc Standard, 1, 2, 3 Sample Volume: 6.0 cm3 Temperature Processor controlled with PID.SSR and personal computer. The operating range is from room temperature to 200oC. The error is 0.3 oC and Minimum reading is 0.1 oC Torque Range: S: 1 to 200 lb-in. Printed Data Points: Scorch time, cure time, highest torque during test, minimum torque, cure rate and cure index. Graphic Output Curves generated: Vulcanization (elasticity) curve (S) Cure Rate curve (CR) Temperature curve of the upper and lower die Analog Output Torque and upper and lower die temperature Measurement Units Torque: N-m / lbf-in / kgf-cm, Temperature: oC / oF Language: English Electrical 110V or AC220V10%, 50/60 Hz 3 Hz, 10A Air Pressure 60 psi (4.6kg/ cm2 or 0.46MPA)minimum required Computer Requirement Pentium II or greater required Dimensions Main unit: 26 x 26 x 49 (6666x124cm) Test stand: 24 x 24 x 30 (606075 cm) Computer cabinet: 22 x 24 x 60 (5560151cm including the printer) Weight: 880 lbs (400kg)

Analog Durometers

Durometers are suitable for accurate hardness measurement of all natural and synthetic rubber products, plastic, acrylic glass, acetates, casting resin, polyester, thermoplastic, PVC, neoprenes, hard boards, wood, leather, and fruits within Shore A, D, B, O, OO, OOO, C, DO scales and much more. These durometers are the highest precision model on the market with very easy handling. HP Durometers can be used as a portable instrument and together within test stands as bench-top units. The scales graduation is always 0-100, divided into 100 units. the most important advantage of these handy analog Durometers is the absolute precise indication of their measured values, due to the unique design sophisticated engineering applied in the spring mechanism. Generally durometers are recommended to undergo annual calibration, however again due the excellent spring design and mechanism of HP Durometers, these units will maintain their calibration and accuracy within the range for few years.

Electronic Densimeter MD-300S

For measuring solid and liquid specific gravity Density resolution: 0.001g/cm3 A general-purpose new densimeter with high accuracy and additional advanced features

Features:

Easy operation by just putting the sample on container and then into the water Measuring range increased up to 300g Substantial function of Solid and Liquid measurements Shorter measuring time (about 10 sec) Comparator function is available with buzzer sound (option). Optional setting is available for development of new material. (Solid mode) Large and floating objects can be measured easily with new bigger square container and water tank. Ethanol can be used as a liquid medium with improved standard water tank made with Styrol. Interface is included as standard equipment.

Specification of Electronic Densimeter MD-300S

Product Name Measuring Range Instrumental Error Necessary weight for weigh density Function Measurement Result Weight / Dimension Power Supply Electronic Densimeter MD-300S 0.001g/cm3 0.01 grams 0.5~300g Solid, Liquid and 4 new function Solid: Density, Volume Liquid: Density Optional Setting: Contained % of main material 1.54kg/(L) 218X(W) 190X(H) 170mm AC115~240V Plastic Cover (Transparent) Air Tight Wind Shield, Tweezers Thermometer, 200gram Weight AC Adaptor, Steel Angle Printer (AD-8121), Printer Cord Liquid Density Kit

Accessories

Option

Carbon Black Dispersion Tester

Features

Pixel dispersion analysis

Based on method A and B of ASTM D-2663 to carry out the calculation and analysis about particle numbers, diameter, distribution, and area etc.

Philips 10-grade automatic judgment

Save the Philips 10-grade pictures and data as the standard for comparison, and display the grade of the testing results.

User's free standard automatic judgement

The users can set their own standard pictures for automatic comparison and grade judgment.

Agglomeration determination range setting and statistical analysis.

Multiple lens selection

Lens amplification times ranging from 100,200, 500, 750, and 1000 are available to choose from.

Automatically calculate threshold values and eliminate bubbles after thresholding.

Storage and printing of the following pictures

Gray level analysis Dispersion Pixels Diameter

Technical Specifications of Carbon Black Dispersion Tester

Image Detector Power Environment Computer 1/2 inch, CCD 200 lens 110V 2A or 220V 1.2A 10C to 40C non-condensing Screen 128MB memory IBM compatible computer 40GB HDD and 52x CD-ROM Pre-installed image conventer and image definition software Canon i320 colour inkjet printer

17-inch colour screen

Block oven-Aging oven

Application of Block Oven - Aging Oven

The block ovens are designed for aging tests according ASTM D 865 RubberDeterioration by Heating in Air (Test Tube Enclosure). The ovens can also be used for testing in liquids according to ASTM D 471 Effect of liquids. Cell ovens and cabinet ageing ovens perform well inside the apparatus requirements in ISO 188, IEC 811 and other equivalent standards.

Advantages of Block Oven - Aging Oven

The ovens perform well inside the apparatus requirements in ASTM D865 Temperature controller with 0.1C set point. Solid state relay for safe control. Temperature indicator with sensor in one test tube. (EB-11) Three test tubes (EB-14) Adjustable over and under temperature limits with alarm. Fixed over temperature fuse at 240 C. (or 340 C) Alarm for low air pressure. Cooling channels in the casing for low surface temperature. Temperature controlled cooling fan for the electronics cabinet. Indication of power failure. Run-time meter.

High Resolution Thickness Gauge

Features of Dial Thickness Gauge

Less Distortion, High Accuracy Measures extra thin sheet material with a precision of 0.001 mm. Suitable for a wide range of materials such as paper, film, wire, sheet metal, plastics, and more. Hand-held size, suitable for carrying Easy operation with multifunction Easy mm/inch

General Specifications of High Resolution Thickness Gauge FILM MASTER FILM MASTER Model Name Digital Thickness Gauge Product Name 0 - 10mm Measuring Range 0.001mm Resolution 0.003mm Instrumental Error SR44 Battery Unlimited Max Response Speed 280g Net Weight

Seive Shaker Digital

AT200 Digital Control Analysis Sieves Shaker I. Features

1. The best equipment for laboratory tests and screen on the scene. 2. Adopting the advanced sieving technology and making samples not only do vertical vibration, but also roll, make full use of screen mesh to receive the best results within the shortest time. 3. With displaying screen of clear digital control. 4. Newly-designed anti-vibration fast fixed chuck, can guarantee that the sift fixed on base safely, while its convenient to change or dismantle.

II. Characteristics 1. Accurate, and the testing results can be shown again.
2. There are two kinds of alternative work patterns. 3. Time control within 0---99 minutes and accurate into seconds 4. It can regulate the level of distribution, to make screening more average, having more accurate data. 5. Without any rotating parts and maintenance, in low noise, screening process can be observed. 6. Applied to dry and wet-screened sieve. 7. Can be equipped with screen 203 or 100 or 75 one to eight layers

III. Essential Parameter

NO. 1 2 3 4 5 6 7 8 9 Name Screen layer Screen diameter Sieve size Noise Amplitude Vibration frequency Operation mode Power Machine Weight Unit layer mm mm dB mm t/min kinds V ;Hz Kg Quantity 18 203 or 100 or 75 0.0283 50 03 3000; 6000 2 220; 50 25