DISASSEMBLY AND ASSEMBLY

Media Number -SENR4321-01

003

212 Excavator service manual

Stick Remove And Install Stick

Start By: a. remove bucket

1. Position the boom on tooling (A) as illustrated. Attach a hoist to the cylinder. 2. Remove bolt (2) and drive out pin (1). Lower the cylinder to rest on the boom. 3. Disconnect and plug hydraulic lines (3).

4. Attach the hoist to the stick as shown. Remove bolt (4). Raise the stick to relieve the pressure on pin (5). Remove the pin and the shims. Remove the stick. The weight of the stick is 655 kg (1350 lb).

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5. Check the pins and bushings (6) for wear. Replace if needed. NOTE: Install in reverse order. End By: a. install bucket

Remove And Install Stick Cylinder

1. Extend the stick to retract the cylinder. Rest the boom on tooling (A).

2. Remove grease fittings (1).

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Typical Example

3. Attach the cylinder to a hoist as shown. Remove the bolt and drive out pin (2). Raise the cylinder to a horizontal position.

4. Disconnect and plug hydraulic lines (3). Remove the bolt and drive out pin (4). 5. Remove the cylinder. Estimated weight, 150 kg (330 lb). NOTE: Install in reverse order. NOTE: For disassembly and assembly, see Disassemble And Assemble Bucket Cylinder, for typical example.

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DISASSEMBLY AND ASSEMBLY

Media Number -SENR4321-01

005

212 Excavator service manual

Stabilizer Cylinder Remove And Install Stabilizer Cylinder

1. Raise stabilizer cylinder rod to provide clearance for removal.

2. Disconnect hydraulic line (1). Attach lifting sling and remove four bolts (2). 3. Remove the stabilizer cylinder. The weight of the stabilizer cylinder is 89 kg (122 lb). NOTE: The following steps are for the installation of the stabilizer cylinder. 4. Position the stabilizer cylinder to excavator frame and install four bolts (2). 5. Remove lifting sling and connect hydraulic line (1).

Disassemble And Assemble Stabilizer Cylinder

Start By: a. remove stabilizer cylinder

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1. Remove plug (1) from cylinder (2). Use a brass drift and drive piston (3) from cylinder body (2).

2. Remove ring (4) and seal (5) from cylinder (2). 3. Remove four bolts (8) and remove housing (7) and O-ring seal (6). 4. From cylinder (2) remove piston (12), tappet (11), spring (10), guide (9), spacer (17), valve (16), Oring seal (15) ring (14), O-ring seal (13) and O-ring seal (18). NOTE: The following steps are for the assembly of the stabilizer cylinder. 5. Place new O-ring seal (18) in cylinder housing (2). 6. Place new O-ring seal (13), ring (14) and O-ring seal (15) onto valve (16) and install valve assembly into cylinder (2). 7. Install spacer (17), guide (9), spring (10), tappet (11) and piston (12) into cylinder (2). 8. Install new O-ring seal (6) into housing (7) and with four bolts install plug (7) onto cylinder (2). 9. Install seal (5), ring (4) and piston (3) into cylinder (2). Install plug (1). End By: a. install stabilizer cylinder

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