IRAUDAMP11

120W x 3 Channel Class D Audio Power Amplifier Using the IRS2053M and IRF6665
By Jun Honda, Liwei Zheng

CAUTION:
International Rectifier suggests the following guidelines for safe operation and handling of IRAUDAMP11 Demo board; Always wear safety glasses whenever operating Demo Board Avoid personal contact with exposed metal surfaces when operating Demo Board Turn off Demo Board when placing or removing measurement probes

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IRAUDAMP11 REV 1.0

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TABLE OF CONTENTS

PAGE

INTRODUCTION............................................................................................................................................... 3 SPECIFICATIONS ............................................................................................................................................ 3 CONNECTION SETUP ..................................................................................................................................... 5 CONNECTOR DESCRIPTION ......................................................................................................................... 5 TEST PROCEDURES....................................................................................................................................... 6 PERFORMANCE AND TEST GRAPHS .......................................................................................................... 7 CLIPPING CHARACTERISTICS.................................................................................................................... 10 SOFT CLIPPING............................................................................................................................................. 10 EFFICIENCY................................................................................................................................................... 12 THERMAL CONSIDERATIONS ..................................................................................................................... 12 THERMAL INTERFACE MATERIALS PRESSURE CONTROL ................................................................................. 13 POWER SUPPLY REJECTION RATIO (PSRR)............................................................................................ 15 SHORT CIRCUIT PROTECTION RESPONSE .............................................................................................. 16 IRAUDAMP11 OVERVIEW ............................................................................................................................ 17 FUNCTIONAL DESCRIPTIONS..................................................................................................................... 19 IRS2053 GATE DRIVER IC ............................................................................................................................ 19 SELF-OSCILLATING FREQUENCY .................................................................................................................... 20 ADJUSTMENTS OF SELF-OSCILLATING FREQUENCY ......................................................................................... 20 SELECTABLE DEAD-TIME ................................................................................................................................ 21 PROTECTION SYSTEM OVERVIEW ............................................................................................................ 22 CLICK AND POP NOISE REDUCTION ......................................................................................................... 24 BUS PUMPING............................................................................................................................................... 24 INPUT SIGNAL AND GAIN SETTING ........................................................................................................... 26 GAIN SETTING............................................................................................................................................... 26 IRAUDAMP11 FABRICATION MATERIALS................................................................................................. 28 IRAUDAMP11 HARDWARE .......................................................................................................................... 31 IRAUDAMP11 PCB SPECIFICATIONS......................................................................................................... 32 REVISION CHANGES DESCRIPTIONS........................................................................................................ 35

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Introduction
The IRAUDAMP11 Demo board is a reference design which uses only one IC (IRS2053M) to derive appropriate input signals, amplify the audio input, and achieve a three-channel 120 W/ch (4, THD+N=1%) half-bridge Class D audio power amplifier. The reference design demonstrates how to use the IRS2053M Class D audio controller and gate driver IC, implement protection circuits, and design an optimum PCB layout using IRF6665 DirectFET MOSFETs. The reference design contains all the required housekeeping power supplies for ease of use. The three-channel design is scalable, for power and number of channels. Applications AV receivers Home theater systems Mini component stereos Powered speakers Sub-woofers Musical Instrument amplifiers Automotive after market amplifiers

Features Output Power: Residual Noise: Distortion: Efficiency: Multiple Protection Features: 120W x 3 channels (4, THD+N=1%) or 170W x 3 channels (4, THD+N=10%) 220V, IHF-A weighted, AES-17 filter 0.02% THD+N @ 60W, 4 90% @ 120W, 4, single-channel driven, Class D stage Over-current protection (OCP), high side and low side Over-voltage protection (OVP), Under-voltage protection (UVP), high side and low side Over-temperature protection (OTP) Self-oscillating half-bridge topology with optional clock synchronization

PWM Modulator:

Specifications
General Test Conditions (unless otherwise noted) Supply Voltages 35V Load Impedance 4 Self-Oscillating Frequency 400kHz Gain Setting 28dB Electrical Data IR Devices Used Notes / Conditions No input signal, Adjustable 1Vrms input yields rated power

Typical Notes / Conditions IRS2053M Audio Controller and Gate-Driver, IRF6665 DirectFET MOSFETs Modulator Self-oscillating, second order sigma-delta modulation, analog input Power Supply Range 25V to 35V Bipolar power supply Output Power CH1-3: (1% THD+N) 120W 1kHz, 35V Output Power CH1-3: (10% THD+N) 170W 1kHz, 35V

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Rated Load Impedance Standby Supply Current Total Idle Power Consumption Channel Efficiency .

8-4 +75/-95mA 6W 90%

Resistive load No input signal No input signal Single-channel driven, 120W, Class D stage

Audio Performance
THD+N, 1W THD+N, 10W THD+N, 60W THD+N, 100W Dynamic Range Residual Noise, 22Hz - 20kHzAES17 Damping Factor Channel Separation Frequency Response : 20Hz-20kHz : 20Hz-35kHz Physical Specifications Dimensions Weight

Class D Output
0.015% 0.01% 0.02% 0.03% 101dB 220V 67 75dB 75dB 70dB 1dB 3dB

Notes / Conditions
1kHz, Single-channel driven A-weighted, AES-17 filter, Single-channel operation Self-oscillating 400kHz 1kHz, relative to 4 load 100Hz 1kHz 10kHz 1W, 4 - 8 Load

3.94(L) x 2.83(W) x 0.85(H) 100 mm (L) x 72 mm (W) x 21.5 mm(H) 0.130kgm

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Connection Setup
Audio Signal Generator

CH1 CH2 CH3

Frequency adjustor
VR1

Input

DS1

VCC INDICATOR

IRS2053M

IRF6665

Output Output CH2 CH1 +B GND -B CH3

G

250W, 4, Non-inductive Resistors

35 V, 5 A DC supply

35 V, 5 A DC supply

Fig 1 Typical Test Setup Connector Description

CH1 IN CH2 IN CH3 IN SUPPLY CH1 OUT CH2 OUT CH3 OUT CN1 CN1 CN1 P1 P2 P2 P3 Analog input for CH1 Analog input for CH2 Analog input for CH3 Positive and negative supply (+B / -B) Output for CH1 Output for CH2 Output for CH3

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Test Procedures
Test Setup:
1. Connect 4-200 W dummy loads to 3 output connectors (P2 and P3 as shown on Fig 1) and an Audio Precision analyzer (AP). 2. Connect the Audio Signal Generator to CN1 for CH1~CH3 respectively (AP). 3. Set up the dual power supply with voltages of 35V; current limit to 5A. 4. TURN OFF the dual power supply before connecting to On of the unit under test (UUT). 5. Connect the dual power supply to P1. as shown on Fig 1

Power up:
6. Turn ON the dual power supply. The B supplies must be applied and removed at the same time. 7. The Blue LED should turn ON immediately and stay ON 8. Quiescent current for the positive supply should be 75mA 10mA at +35V. 9. Quiescent current for the negative supply should be 95mA 10mA at 35V.

Switching Frequency test

10. With an Oscilloscope, monitor the switching waveform at test points VS1~VS3. Adjust VR1 to set the self oscillating frequency to 400 kHz 25 kHz when DUT in clock synchronize mode.

Functionality Audio Tests:

11. Set the signal generator to 1kHz, 20 mVRMS output. 12. Connect the audio signal generator to CN1(Input of CH1,CH2,CH3) 13. Sweep the audio signal voltage from 15 mVRMS to 1 VRMS. 14. Monitor the output signals at P2/P3 with an oscilloscope. The waveform must be a non distorted sinusoidal signal. 15. Observe that a 1 VRMS input generates an output voltage of 25.52 VRMS(CH1/CH2). The ratio, R4x/(R3x) and R30x/(R31x), determines the voltage gain of IRAUDAMP11.

Test Setup using Audio Precision (Ap):

16. Use an unbalanced-floating signal from the generator outputs. 17. Use balanced inputs taken across output terminals, P2 and P3. 18. Connect Ap frame ground to GND at terminal P1. 19. Select the AES-17 filter(pull-down menu) for all the testing except frequency response. 20. Use a signal voltage sweep range from 15 mVRMS to 1 VRMS. 21. Run Ap test programs for all subsequent tests as shown in Fig 2- Fig 7below.

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Performance and test graphs

10 5 2 1 0.5 0.2 % 0.1 0.05 0.02 0.01 0.005 0.002 0.001 100m 200m 500m 1 2 W S weep 1 1 2 Trac e 1 3 3 Color Red B lue G reen Line S ty le S olid S olid S olid Thic k 2 2 2 Data A nlr.THD+ N Ratio A nlr.THD+ N Ratio A nlr.THD+ N Ratio A x is Left Left Left Com m ent CH1 CH2 5 10 20 50 100 200

B Supply = 35V, 4 Resistive Load Fig 2 IRAUDAMP11, THD+N versus Power, Stereo, 4

.
+4 +3 +2 +1 -0 -1 d B r A -2 -3 -4 -5 -6 -7 -8 -9 -10 20 50 100 200 500 1k 2k Hz 5k 10k 20k 50k 100k 200k

CH1-Blue; CH2-Yellow; CH3-Red

B Supply = 35V, 4 Resistive Load Fig 3 IRAUDAMP11, Frequency response

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Red Blue

CH1, 10W Output CH1, 50W Output

Fig 4 THD+N Ratio vs. Frequency

+0 -20 d B V -40 -60 -80 -100 20 50 100 200 500 Hz Sweep 1 1 2 Trace 1 2 1 Color Line Style Thick 2 2 2 Data Fft.Ch.1 Ampl Fft.Ch.2 Ampl Fft.Ch.1 Ampl Axis Left Left Left Comment CH2 CH3 CH1 1k 2k 5k 10k 20k

Yellow Solid Blue Solid Red Solid

Fig 5, 1V output Frequency Spectrum

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+0 -25 d B V -50 -75 -100 -125 -150 10 20 50 100 200 500 Hz Sweep 1 1 2 Trace 1 2 1 Color Red Blue Yellow Line Style Solid Solid Solid Thick 2 2 2 Data Fft.Ch.1 Ampl Fft.Ch.2 Ampl Fft.Ch.1 Ampl Axis Left Left Left Comment CH1 CH3 CH2 1k 2k 5k 10k 20k

No signal, Self Oscillator @ 400kHz

Fig 6, IRAUDAMP11 Noise Floor

.
+0 -1 0 -2 0 -3 0 d B r A -4 0 -5 0 -6 0 -7 0 -8 0 -9 0 -1 0 0 20 50 100 200 500 Hz S weep 1 3 4 5 6 7 Tra c e 1 1 1 1 1 1 C o lo r Cy an Y e llo w Red M agenta B lu e Cy an L in e S t y le S o lid S o lid S o lid S o lid S o lid S o lid Th ic k 2 2 2 2 1 1 D ata A n lr. A m p l A n lr. A m p l A n lr. A m p l A n lr. A m p l A n lr. A m p l A n lr. A m p l A x is L e ft L e ft L e ft L e ft L e ft L e ft Com m ent C H 3 _ o n ; C H 1 _ o ff C H 1 _ o n ; C H 3 _ o ff C H 2 _ o n ; C H 3 _ o ff C H 3 _ o n ; C H 2 _ o ff C H 2 _ o n ; C H 1 _ o ff C h 1 _ o n ; C H 2 _ o ff 1k 2k 5k 10k 20k

Fig 7, Channel separation vs. frequency

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Clipping characteristics

Red Trace: Total Distortion + Noise Voltage Green Trace: Output Voltage

60W / 4, 1kHz, THD+N=0.02%

174W / 4, 1kHz, THD+N=10%

Measured Output and Distortion Waveforms(CH1/CH2)

Fig 8 Clipping Characteristics

.

Soft Clipping
IRS2053M has Clipping detection function, it monitors error voltage in COMP pin with a window comparator and pull an open drain nmos referenced to GND. Threshold to detect is at 10% and 90% of VAA-VSS. Each channel has independent CLIP outputs. Once IRS2053M detects Clipping, the CLIP pin will generate pulses to trigger soft clipping circuit as Fig 9, which limits outputs maximum power. Fig10 shows 20Hz and 20 kHz THD+N versus Power graph in CH3; it shows limitation of outputs power with different frequency.

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Soft Clipping
R28A 1K C15A 10uF, 16V R7A 470K C6A 1uF,50V R5A 47K R6A 47K CLIP Detection G Q6 MMBFJ112 S R3A C5A 10uF, 50V 1K INGND Q5 VAA DTA144EKA

Audio signal INPUT C0A R27A

R29A 220K D3A 1N4148 D VSS GND

10uF,50V 3.3K

Fig 9 Soft Clipping Circuit

10 5 2 1 0.5 0.2 % 0.1 0.05 0.02 0.01 0.005 0.002 0.001 100m 200m 500m 1 2 5 W Sweep 1 2 Trace 1 1 Color Red Blue Line Style Solid Solid Thick 2 2 Data Anlr.THD+N Ratio Anlr.THD+N Ratio Axis Left Left Comment 20Hz 20kHz 10 20 50 100 300

B Supply = 35V, 4 Resistive Load Fig 10 IRAUDAMP11/CH3, THD+N versus Power, Stereo, 4

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Efficiency
Fig 11 shows efficiency characteristics of the IRAUDAMP11. The high efficiency is achieved by following major factors: 1) Low conduction loss due to the DirectFETs offering low RDS(ON) 2) Low switching loss due to the DirectFETs offering low input capacitance for fast rise and fall times Secure dead-time provided by the IRS2053M, avoiding cross-conduction. Efficiency (%)
100% 90% 80%

Efficiency (%)

70% 60% 50% 40% 30% 20% 10% 0% 0 50 100 150 AMP11 35V 4ohms

Output power (W)

Fig 11, IRAUDAMP11 4 ohms load Stereo, B supply = 35V

Thermal Considerations
With this high efficiency, the IRAUDAMP11 design can handle one-eighth of the continuous rated power, which is generally considered to be a normal operating condition for safety standards, without additional heatsinks or forced air-cooling.

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Thermal Interface Materials Pressure Control

The pressure between DirectFET & TIM (Thermal Interface Material) is controlled by depth of Heat Spreaders groove. Choose TIM which is recommended by IR. (Refer to AN-1035 for more details). TIMs manufacturer thickness, conductivity, & etc. determine pressure requirement. Below shows selection options recommended:

Fig 12 TIM Information

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Check the TIMs compression deflection with constant rate of strain (example as Fig.13) base on manufacturers datasheet. According to the stress requirement, find strain range for the TIM. Then, calculate heat spreader groove depth as below: Groove Depth=DirectFETs Height +TIMs Thickness*strain **DirectFETs height should be measured from PCB to the top of DirectFET after reflow. The average height of IRF6665 is 0.6mm.

Fig 13 compression deflection with constant rate of strain

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Power Supply Rejection Ratio (PSRR)

The IRAUDAMP11 obtains good power supply rejection ratio of -68 dB at 1kHz shown in Fig 14. With this high PSRR, IRAUDAMP11 accepts any power supply topology when the supply voltages fit between the min and max range.

+0 -10 -20 -30 d B V -40 -50 -60 -70 -80 -90 20

50

100

200

500

1k Hz

2k

5k

10k

20k

40k

Sweep 1

Trace 1

Color Magenta

Line Style Solid

Thick 2

Data Anlr.Ampl

Axis Left

Comment

Fig 14 Power Supply Rejection Ratio (PSRR)

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Short Circuit Protection Response

Figs 15-16 show over current protection reaction time of the IRAUDAMP11 in a short circuit event. As soon as the IRS2053M detects an over current condition, it shuts down PWM. After one second, the IRS2053M tries to resume the PWM. If the short circuit persists, the IRS2053M repeats try and fail sequences until the short circuit is removed.
Short Circuit in Positive and Negative Load Current

CSD pin VS pin Load current VS pin

CSD pin

Load current

Positive OCP

Negative OCP

Fig 15 Positive and Negative OCP Waveforms

.

OCP Waveforms Showing CSD Trip and Hiccup

CSD pin VS pin VS pin

CSD pin

Load current

Load current

Fig 16 OCP Response with Continuous Short Circuit

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IRAUDAMP11 Overview
The IRAUDAMP11 features a 3CH self-oscillating type PWM modulator for the smallest space, highest performance and robust design. This topology represents an analog version of a secondorder sigma-delta modulation having a Class D switching stage inside the loop. The benefit of the sigma-delta modulation, in comparison to the carrier-signal based modulation, is that all the error in the audible frequency range is shifted to the inaudible upper-frequency range by nature of its operation. Also, sigma-delta modulation allows a designer to apply a sufficient amount of error correction. The IRAUDAMP11 self-oscillating topology consists of following essential functional blocks. Front-end integrator PWM comparator Level shifters Gate drivers and MOSFETs Output LPF

Integrator
Referring to Fig 17 below, the input operational amplifier of the IRS2053M forms a front-end second-order integrator with R3x, C2x, C3x, and R2x. The integrator that receives a rectangular feedback signal from the PWM output via R4x and audio input signal via R3x generates a quadratic carrier signal at the COMP pin. The analog input signal shifts the average value of the quadratic waveform such that the duty cycle varies according to the instantaneous voltage of the analog input signal.

PWM Comparator
The carrier signal at the COMP pin is converted to a PWM signal by an internal comparator that has a threshold at middle point between VAA and VSS. The comparator has no hysteresis in its input threshold.

Level Shifters
The internal input level-shifter transfers the PWM signal down to the low-side gate driver section. The gate driver section has another level-shifter that level shifts up the high-side gate signal to the high-side gate driver section.

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Gate Drivers and DirectFETs

The received PWM signal is sent to the dead-time generation block where a programmable amount of dead time is added into the PWM signal between the two gate output signals of LO and HO to prevent potential cross conduction across the output power DirectFETs. The high-side levelshifter shifts up the high-side gate drive signal out of the dead-time block. Each channel of the IRS2053Ms drives two DirectFETs, high- and low-sides, in the power stage providing the amplified PWM waveform.

Output LPF
The amplified PWM output is reconstructed back to an analog signal by the output LC LPF. Demodulation LC low-pass filter (LPF) formed by L1 and C13, filters out the Class D switching carrier signal leaving the audio output at the speaker load. A single stage output filter can be used with switching frequencies of 400 kHz and greater; a design with a lower switching frequency may require an additional stage of LPF.

Fig 17 Simplified Block Diagram of IRAUDAMP11 Class D Amplifier

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Functional Descriptions
IRS2053M Gate Driver IC
The IRAUDAMP11 uses the IRS2053M, a 3 Channel high-voltage (up to 200 V), high-speed power MOSFET driver with internal dead-time and protection functions specifically designed for Class D audio amplifier applications. These functions include OCP and UVP. The IRS2053M integrates bi-directional over current protection for both high-side and low-side MOSFETs. The dead-time can be selected for optimized performance according to the size of the MOSFET, minimizing dead-time while preventing shoot-through. As a result, there is no gate-timing adjustment required externally. Selectable dead-time through the DT pin voltage is an easy and reliable function which requires only two external resistors, R12 and R13 as shown on Fig 18 or Fig 24 below. The IRS2053M offers the following functions. PWM modulator Dead-time insertion Over current protection Under voltage protection Level shifters Refer to IRS2053M datasheet and AN-1158 for more details.
L1A CH3 OUTPUT 22uH 2.2K NC C16A 0.01uF C16B 0.01uF R14A 4.7R R32A R32B C16C 0.01uF R32C 10R 10R 10R RpA 95C R22A 10K R21A 0.1uF, 63V 10R,1W 0.47uF, 400V C13A RpB RpC 95C 95C R20A 22R R9A C10A 0.1uF,50V 27 26 25 22R 0.47uF, 400V C13C D1A 1N4148 C19A R19A R15A 10K R17A 10K R16A 3.9K R22C 10K R18A D2A 1N4148 4.7R 0.47uF, 400V C13B 1R Q2A IRF6665 0.1uF, 63V Q1A IRF6665 R12A N/A GND R24A 2.2K GND

R10

1K

R11 8.2K

DTA144EKA R7A GND C12A 220pF R31A 10K R31B 10K CN1 CH3 6 GND 5 GND 4 CH2 3 GND 2 CH1 1 C12B GND 220pF GND GND R30A 10K R30B 15K IC3 7 6 5 4 3 2 1 R30C 15K CH1 INPUT C10 4.7uF,10V GND R14 10R C11 4.7uF,10V R15 10R 2OUT 2IN2IN+ VDD 1IN+ 1IN1OUT TLC084 R31C C12C 220pF GND 10K 3OUT 3IN3IN+ GND 4IN+ 4IN4OUT 8 GND 9 10 11 12 13 14 R27A 3.3K 470K C15A 10uF, 16V C6A R5A

R4A 100K 1% 36

35

34

33

32

31

30

29

OTP3

OTP2

OTP1

OCSET

HO3

C14B

R1A CH3 INPUT MMBFJ112 Q6 S D C1A C5A G 100pF, 50V R3A 10uF, 16V

22K R2A 120R 1K C4A 1nF,50V 38 39 40 R6 10R 41 C6 4.7uF,10V C7 1nF,50V VSS 42

VB3 CSH3 NC IC1 LO3 COM2 -B VCC2 LO2 LO1 NC CSH1 VB1 FAULT

R21B 10R,1W

R21C 10R,1W

COMP3 IN3 GND GND VSS VAA IN2 COMP2 IN1 COMP1 CLIP3 CLIP2 CLIP1 CSH2 HO2 CSD DCP VB2 VS2 VS1 IRS2053 0

23 22 21 20 19 18 17 16

0.1uF,100V

1N4148

47K

C2A 2.2nF,50V

C3A 2.2nF,50V

37

DS

24

C14C

R29A 220K

0.1uF, 63V

VREF

COM

VCC

NC

NC

VS3

DT

47K 1uF,50V D3A R6A

GND

28

C14A

1K

10uF,16V

Q5

R13

C9A

R28A

R12

L1B 22uH L1C 22uH

GND R24B 2.2K CH2 OUTPUT GND R24C 2.2K CH1 OUTPUT

R3B CH2 INPUT C5B C1B C5C C1C

5.6K C2B

R7 10R R2B 120R 2.2nF,50V C2C R2C 120R 2.2nF,50V

GND

10uF, 16V R1B 22K 100pF, 50V R3C 5.6K 10uF, 16V R1C 22K 100pF, 50V

VAA 43 4.7uF,10V 44 C4B 45 46 47 48

C9B 10uF,16V R14B 4.7R R20B D2C R18C 22R 4.7R D1C R9B 22R R19C R19B 1R Q1C IRF6665 1R Q2B IRF6665 Q1B IRF6665

C3B 2.2nF,50V C4C 1nF,50V

-B

15 1N4148 14 13 C10C R16C 3.9K R17C R15C 10K 10K 0.1uF,50V

C3C 2.2nF,50V

HO1 NC

+B C17C 0.1uF,50V 0.1uF,100V R23A 100k C17A 1000uF,35V GND R12B N/A C17D 0.1uF,50V R12C N/A R23B 100k C17B 1000uF,35V -B

NC

R1 0R0 or N/A R4C 100K 1% 10uF, 16V R4B 100K 1% C8 CSD D3

1N4148

0.1uF,100V

R22 10R 1N4148

R20C 22R

10

11

12

C19C

DSA DSB DSC PROT 100uF,4V R26A 10K R26B 10K R26C 10K 10K D2B 1N4148 C10B C9 0.1uF,50V R15B 10K R16B 3.9K R22B 10K R17B 10K R18B 4.7R D1B 1N4148

R9C 22R

Q2C IRF6665

R4 0R0 or N/A

D4 1N4148 SD

R104

C19B

P3 GND GND CH3 OUTPUT 1 2 3 4

VAA

R51 +5v C1 0.1uF,50V Q8 ZX5T853 R43 330R,1W R45 33k R3 22k C40 N/A 5 4 C41 N/A Z5 5.6V R25C R47 330R,1W R52 R25A R25B

10k Z7 10k Z8

39V +B 39V OVP -B

100K CH3 OUTPUT 100K CH2 OUTPUT 100K CH1 OUTPUT

IC2 LTC1799 1 2 3 VCC OUT GND SET DIT

VR1 10K

Z6 5.6V R46 Q9 33k R44 510R,1W R36 R54 10k R56 47k Z3 39V R53 10k Q3 MMBT5551 Z4 18V IC9 VCC R50 47k R31 5.1k R42 3.3k C37 22uF, 16V L5 220uH R49 10R C34 0.01uF, 25V R41 120k C36 0.01uF, 50V D7 R40 100k Q1 1 2 3 4 SW BST RCL RTN LM5007 C33 0.1uF, 50V VIN VCC RON/SD FB 8 7 6 5 C32 2.2uF, 50V Z1 24V R38 10R +B GND -B R39 100k FX491 Q2 MMBT5401 5.1k Z2 15V R37 47k CH1 OUTPUT GND GND CH2 OUTPUT

P2 4CH2 3 2 1CH1

1 2 3 4

1A VCC 1B 2Y 1Y 2B

8 -5v 7 6 5

ZX5T953

GND 2A

R57 47k

IC8 TC7W00FFCT-ND

C35 2.2nF,50V

P1 3 2 1

C61

Q4 MMBT5551 DS1 R55 47k OVP UVP R58 47k

0.01uF, 50V R61 10k C62

R32 1k

0.01uF, 50V R62 10k

GND For EMI

GND

Fig 18 System-level View of IRAUDAMP11

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Self-Oscillating Frequency
Self-oscillating frequency is determined by the total delay time along the control loop of the system; the propagation delay of the IRS2053M, the DirectFETs switching speed, the timeconstant of front-end integrator (R2, R3, R4, C2, C3 ). Variations in +B and B supply voltages also affect the self-oscillating frequency. The self-oscillating frequency changes with the duty ratio. The frequency is highest at idling. It drops as duty cycle varies away from 50%.

Adjustments of Self-Oscillating Frequency

Use R2 to set different self-oscillating frequencies. The PWM switching frequency in this type of self-oscillating switching scheme greatly impacts the audio performance, both in absolute frequency and frequency relative to the other channels. In absolute terms, at higher frequencies, distortion due to switching-time becomes significant, while at lower frequencies, the bandwidth of the amplifier suffers. In relative terms, interference between channels is most significant if the relative frequency difference is within the audible range. Normally, when adjusting the self-oscillating frequency of the different channels, it is suggested to either match the frequencies accurately, or have them separated by at least 25kHz. Under the normal operating condition with no audio input signal, the switching-frequency is set around 400kHz in the IRAUDAMP11.

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Selectable Dead-time
The dead-time of the IRS2053 is set based on the voltage applied to the DT pin. Fig 19 lists the suggested component value for each programmable dead-time between 45 and 105 ns. All the IRAUDAMP11 models use DT1 (45ns) dead-time.

Dead-time Mode DT1 DT2 DT3 DT4

R1 <10k 5.6k 8.2k Open

R2 Open 4.7k 3.3k <10k

DT/SD Voltage Vcc 0.46 x Vcc 0.29 x Vcc COM

Recommended Resistor Values for Dead Time Selection

Dead- time

45nS 65nS 85nS 105nS

IRS2053M
>0.5mA

Vcc R1 DT R2

0.23xVcc

0.36xVcc

0.57xVcc

Vcc

VDT

COM

Fig 19 Dead-time Settings vs. VDT Voltage

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Protection System Overview

The IRS2053M integrates over current protection (OCP) inside the IC. The rest of the protections, such as over-voltage protection (OVP), under-voltage protection (UVP), and over temperature protection (OTP), are detected externally to the IRS2053M (Fig 20). The external shutdown circuit will disable the output by pulling down CSD pins, (Fig 21). If the fault condition persists, the protection circuit stays in shutdown until the fault is removed.
SD R60 15k GND Q5 MMBT5551 R54 10k R56 47k Z3 39V R53 10k Q3 MMBT5551 R57 47k Z4 18V R51 22k R59 22k R52 15k Q4 MMBT5551 R55 47k OVP UVP -B R58 47k D51 4.7V IC6 LM26CIM5-XHA 1 OS HT 2 GND 3 VCC VT OTP

5 4

R50 47k

Fig 20 DCP, OTP, UVP and OVP Protection Circuits .

Fig 21 Simplified Functional Diagram of OCP

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Over-Current Protection (OCP) Low-Side Current Sensing

The low-side current sensing feature protects the low side DirectFET from an overload condition from negative load current by measuring drain-to-source voltage across RDS(ON) during its on state. OCP shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level. The voltage setting on the OCSET pin programs the threshold for low-side over-current sensing. When the VS voltage becomes higher than the OCSET voltage during low-side conduction, the IRS2053 turns the outputs off and pulls CSD down to -VSS.

High-Side Current Sensing

The high-side current sensing protects the high side DirectFET from an overload condition from positive load current by measuring drain-to-source voltage across RDS(ON) during its on state. OCP shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level. High-side over-current sensing monitors drain-to-source voltage of the high-side DirectFET during the on state through the CSH and VS pins. The CSH pin detects the drain voltage with reference to the VS pin, which is the source of the high-side DirectFET. In contrast to the low-side current sensing, the threshold of the CSH pin to trigger OC protection is internally fixed at 1.2V. An external resistive divider R15, R16 and R17 are used to program a threshold as shown in Fig 20. An external reverse blocking diode D1 is required to block high voltage feeding into the CSH pin during low-side conduction. By subtracting a forward voltage drop of 0.6V at D1, the minimum threshold which can be set for the high-side is 0.6V across the drain-to-source.

Over-Voltage Protection (OVP)

OVP is provided externally to the IRS2053M. OVP shuts down the amplifier if the bus voltage between GND and -B exceeds 39V. The threshold is determined by a Zener diode Z3. OVP protects the board from harmful excessive supply voltages, such as due to bus pumping at very low frequency-continuous output in stereo mode.

Under-Voltage Protection (UVP)

UVP is provided externally to the IRS2053M. UVP prevents unwanted audible noise output from unstable PWM operation during power up and down. UVP shuts down the amplifier if the bus voltage between GND and -B falls below a voltage set by Zener diode Z4.

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Offset Null (DC Offset) Adjustment

The IRAUDAMP11 requires no output-offset adjustment. DC offsets are tested to be less than 20 mV.

Over-Temperature Protection (OTP)

A Preset Thermostat IC, IC6 in Fig 19, is placed in close proximity to the heatsink which has 6 DirectFETs under it; and monitors heatsink temperature. If the heatsink temperature rises above 100 C, the OTP shuts down all 3 channels by pulling down the CSD pins of the IRS2053M. OTP recovers once the temperature has cooled down.

Click and POP Noise Reduction

Thanks to the click and pop elimination function built into the IRS2053M, the IRAUDAMP11 does not require any additional components for this function.

Power Supply Requirements

For convenience, the IRAUDAMP11 has all the necessary housekeeping power supplies onboard and only requires a pair of symmetric power supplies. Or use the IRAUDPS1 reference design which is a 12 volt systems Audio Power Supply for automotive applications designed to provide voltage rails (+B and B) for Class D audio power amplifiers .

House Keeping Power Supply

The internally-generated housekeeping power supplies include 5V for analog signal processing, and +12V supply (VCC) referred to the negative supply rail -B for DirectFET gate drive. The gate driver section of the IRS2053M uses VCC to drive gates of the DirectFETs. VCC is referenced to B (negative power supply). D2, R18 and C10 form a bootstrap floating supply for the HO gate driver.

Bus Pumping
When the IRAUDAMP11 is running in stereo mode, the bus pumping effect takes place with low frequency, high output. Since the energy flowing in the Class D switching stage is bi-directional, there is a period where the Class D amplifier feeds energy back to the power supply. The majority of the energy flowing back to the supply is from the energy stored in the inductor in the output LPF.

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Usually, the power supply has no way to absorb the energy coming back from the load. Consequently the bus voltage is pumped up, creating bus voltage fluctuations. Following conditions make bus pumping worse: 1. Lower output frequencies (bus-pumping duration is longer per half cycle) 2. Higher power output voltage and/or lower load impedance (more energy transfers between supplies) 3. Smaller bus capacitance (the same energy will cause a larger voltage increase) The OVP protects IRAUDAMP11 from failure in case of excessive bus pumping. One of the easiest counter measures of bus pumping is to drive both of the channels in a stereo configuration out-of-phase so that one channel consumes the energy flow from the other and does not return it to the power supply. Bus voltage detection monitors only +B supply, assuming the bus pumping on the supplies is symmetric in +B and -B supplies.

Blue: VS of CH3;Cyan: VS of CH2;Magenta: Voltage of +B;Green:Current of C13A Fig 22 Auto-phase sync clocks BUS Pumping when idling

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Load Impedance
Each channel is optimized for a 4 speaker load in half bridge.

Input Signal and Gain Setting

A proper input signal is an analog signal ranging from 20Hz to 20kHz with up to 3 VRMS amplitude with a source impedance of no more than 600 . Input signal with frequencies from 30kHz to 60kHz may cause LC resonance in the output LPF, causing a large reactive current flowing through the switching stage, especially with greater than 8 load impedances, and the LC resonance can activate OCP. The IRAUDAMP11 has an RC network called a Zobel network (R21 and C14) to damp the resonance and prevent peaking frequency response with light loading impedance. (Fig 23)

Fig 23 Output Low Pass Filter and Zobel Network

Gain Setting
The ratio of resistors R4A~C/R1A~C in Fig 24 sets voltage gain. The IRAUDAMP11 has no on board volume control. To change the voltage gain, change the input resistor term R1A~C. Changing R4A~C affects PWM control loop design and may result poor audio performance.

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Schematic
2.2K NC C16A 0.01uF C16B 0.01uF R14A 4.7R R32A 10R R32B C16C 0.01uF R32C 10R 10R RpA 95C R22A 10K R10 R12 10uF,16V 1K Q5 R11 8.2K C9A R28A 1K DTA144EKA R7A GND C12A 220pF R31A 10K R31B 10K CN1 CH3 6 GND 5 GND 4 CH2 3 GND 2 CH1 1 C12B GND 220pF GND GND R30A 10K R30B 15K IC3 7 6 5 4 3 2 1 R30C 15K CH1 INPUT C10 4.7uF,10V GND R14 10R C11 4.7uF,10V R15 10R 2OUT 2IN2IN+ VDD 1IN+ 1IN1OUT TLC084 R31C C12C 220pF GND 10K 3OUT 3IN3IN+ GND 4IN+ 4IN4OUT 8 GND 9 10 11 12 13 14 R27A 3.3K 470K C15A 10uF, 16V C6A R5A 36 GND VREF NC VCC COM OTP3 OTP2 OTP1 NC OCSET HO3 VS3 DT C2A 2.2nF,50V R1A CH3 INPUT MMBFJ112 Q6 S D C1A C5A G R6 10R C6 4.7uF,10V C7 100pF, 50V R3A 10uF, 16V 1K 22K R2A 120R C4A 1nF,50V 38 39 40 41 VSS 42 C3A 2.2nF,50V 37 DS COMP3 IN3 GND IC1 GND VSS VAA IN2 COMP2 IN1 COMP1 FAULT CLIP3 CLIP2 CLIP1 CSH2 CSD HO2 DCP VB2 VS2 VS1 IRS2053 -B 0 R4A 100K 1% RpB 95C RpC 95C R20A 22R R9A C10A 0.1uF,50V 27 26 25 22R D1A 1N4148 Q2A IRF6665 Q1A IRF6665 R12A N/A R13

L1A CH3 OUTPUT 22uH R24A 2.2K GND

R21A 0.1uF, 63V 10R,1W

0.47uF, 400V C13A

GND

30

29

35

34

33

0.47uF, 400V C13C

C19A R19A

0.1uF, 63V

C14B

VB3 CSH3 NC LO3 COM2 VCC2 LO2 LO1 NC CSH1 VB1 HO1 NC

R21B 10R,1W

3.9K R22C 10K R18A D2A 1N4148 4.7R

R21C 10R,1W

23 22 21 20 19 18 17 16

0.1uF,100V

1N4148

47K

24

C14C

R29A 220K

R15A 10K R17A 10K R16A

0.47uF, 400V C13B

0.1uF, 63V

1R

47K 1uF,50V D3A R6A

32

31

28

C14A

L1B 22uH L1C 22uH

GND R24B 2.2K CH2 OUTPUT GND R24C 2.2K CH1 OUTPUT

R3B CH2 INPUT C5B C1B C5C C1C

5.6K C2B

-B

R7 10R R2B 120R 2.2nF,50V C2C R2C 120R 2.2nF,50V

GND

10uF, 16V R1B 22K 100pF, 50V R3C 5.6K 10uF, 16V R1C 22K 100pF, 50V

VAA 43 4.7uF,10V 44 1nF,50V C4B C3B 2.2nF,50V C4C 1nF,50V 47 48 45 46

C9B 10uF,16V R14B 4.7R R20B D2C R18C 22R 4.7R D1C R9B 22R R19C R19B 1R Q1C IRF6665 1R Q2B IRF6665 Q1B IRF6665

15 1N4148 14 13 C10C R16C 3.9K R17C R15C 10K 10K 0.1uF,50V

C3C 2.2nF,50V

+B C17C 0.1uF,50V 0.1uF,100V R23A 100k C17A 1000uF,35V GND R12B N/A C17D 0.1uF,50V R12C N/A R23B 100k C17B 1000uF,35V -B

NC

R1 0R0 or N/A R4C 100K 1% 10uF, 16V R4B 100K 1% C8 CSD D3

1N4148

0.1uF,100V

R22 10R 1N4148

R20C 22R

10

11

12

C19C

DSA DSB DSC PROT 100uF,4V R26A 10K 10K 10K 10K D2B 1N4148 C10B C9 0.1uF,50V R15B 10K R16B 3.9K R22B 10K R17B 10K R18B 4.7R D1B 1N4148

R9C 22R

Q2C IRF6665

R26B

R26C

R4 0R0 or N/A

D4 1N4148 SD

R104

C19B

P3 GND GND CH3 OUTPUT 1 2 3 4

VAA

R51 C1 0.1uF,50V +5v Q8 ZX5T853 R43 330R,1W R45 33k R3 22k C40 N/A 5 4 C41 N/A Z5 5.6V R25C R47 330R,1W R52

10k Z7 10k Z8

39V +B 39V OVP -B

R25A 100K CH3 OUTPUT R25B 100K CH2 OUTPUT 100K CH1 OUTPUT

IC2 LTC1799 1 2 3 VCC OUT GND SET DIT

VR1 10K

Z6 5.6V R46 Q9 33k R44 510R,1W R36 R54 10k R56 47k Z3 39V R53 10k Q3 MMBT5551 Z4 18V IC9 VCC R50 47k R31 5.1k R42 3.3k L5 220uH R49 10R C34 0.01uF, 25V R41 120k C36 0.01uF, 50V D7 R40 100k Q1 1 2 3 4 SW BST RCL RTN LM5007 C33 0.1uF, 50V VIN VCC RON/SD FB 8 7 6 5 C32 2.2uF, 50V Z1 24V R38 10R +B GND -B R39 100k FX491 Q2 MMBT5401 5.1k Z2 15V R37 47k CH1 OUTPUT GND GND CH2 OUTPUT

P2 4CH2 3 2 1CH1

1 2 3 4

1A VCC 1B 2Y 1Y 2B

8 -5v 7 6 5

ZX5T953

GND 2A

R57 47k

IC8 TC7W00FFCT-ND

C35 2.2nF,50V

P1 3 2 1

C61

OVP R61 10k C62

UVP

0.01uF, 50V R62 10k

GND For EMI

GND

Fig 24 IRAUDAMP11 Schematic

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IRAUDAMP11 REV 1.0

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DS1

0.01uF, 50V

R55 47k

R58 47k

C37 22uF, 16V

Q4 MMBT5551

R32 1k

IRAUDAMP11 Fabrication Materials

Table 1 IRAUDAMP11 Electrical Bill of Materials
Quantity 1 3 7 3 3 4 1 2 1 2 3 3 3 3 4 2 2 3 1 1 1 1 2 2 1 9 1 4 1 1 1 Value 0.1uF,50V 100pF, 50V 2.2nF,50V 1nF,50V 10uF, 16V 4.7uF,10V 1uF,50V 10uF, 16V 100uF,4V 10uF,16V 0.1uF,50V 220pF 0.47uF, 400V 0.1uF, 63V 0.01uF, 25V 1000uF,35V 0.1uF,50V 0.1uF,100V 2.2uF, 50V 0.1uF, 50V 0.01uF, 50V 22uF, 16V N/A 0.01uF, 50V Header 6 1N4148 DIODE1 BLUE LED IRS2053 LTC1799 TLC084 CAP 10000PF 50V CERAMIC X7R 0603 TERMINAL BLOCK 3.5MM 6POS PCB DIODE SWITCH 100V 400MW SOD-123 DIODE SCHOTTKY 100V 1.5A SMA LED 468NM BLUE CLEAR 0603 SMD 3ch Audio Class D Controller IC OSCILLATOR RES SET TSOT23-5 IC OPAMP GP 10MHZ QUAD 14SOIC Description CAP CER .1UF 50V 10% X7R 0603 CAP CERAMIC 100PF 50V NP0 0603 CAP CER 2200PF 50V 10% X7R 0603 CAP 1000PF 50V CERAMICX7R 0603 CAP 10UF 16V HA ELECT SMD CAP CERM 4.7UF 10V Y5V 0805 CAP CER 1UF 50V X7R 0805 CAP CER 10UF 16V X7R 20% 1206 CAP 100UF 4V ELECT WX SMD CAP CER 10UF 16V Y5V 0805 CAP .10UF 50V CERAMIC X7R 0805 CAP CER 220PF 50V 10% X7R 0603 CAP .47UF 400V METAL POLYPRO CAP FILM MKP .1UF 63VDC 2% CAP 10000PF 25V CERM X7R 0603 CAP 1000UF 35V ELECT SMG RAD CAP .10UF 50V CERAMIC X7R 1206 CAP CER .10UF 100V X7R 10% 0805 CAP CER 2.2UF 50V X7R 1206 CAP CER .1UF 50V 10% X7R 0805 CAP CER 10000PF 50V 20% X7R 0603 CAP CER 22UF 16V X7R 1210 Designator C1 C1A, C1B, C1C C2A, C2B, C2C, C3A, C3B, C3C, C35 C4A, C4B, C4C C5A, C5B, C5C C6, C7, C10, C11 C6A C8, C15A C9 C9A, C9B C10A, C10B, C10C C12A, C12B, C12C C13A, C13B, C13C C14A, C14B, C14C C16A, C16B, C16C,C34 C17A, C17B C17C, C17D C19A, C19B, C19C C32 C33 C36 C37 C40, C41 C61, C62 CN1 D1A, D1B, D1C, D2A, D2B, D2C, D3, D3A, D4 D7 DS1, DSA, DSB, DSC IC1 IC2 IC3 Part Number 490-1519-1-ND 399-1061-1-ND 490-1500-1-ND 399-1082-1-ND PCE4179CT-ND 478-1429-1-ND 490-4736-1-ND 445-1601-1-ND 493-2079-1-ND 490-3347-1-ND 311-1140-1-ND 490-1483-1-ND 495-1315-ND BC2054-ND PCC1763CT-ND 565-1086-ND 399-1249-1-ND 445-1418-1-ND 490-3367-1-ND 490-1666-1-ND 490-1511-1-ND 445-3945-1-ND N/A 399-1091-1-ND ED1518-ND 1N4148W-FDICT-ND 10MQ100NPBFCT-ND 160-1646-1-ND IR2053MPBF LTC1799CS5#TRMPBFCTND 296-7287-1-ND Kemet On Shore Technology Inc Diodes Inc Vishay/Semiconductors Lite-On Inc International Rectifier Linear Technology Texas Instruments Vender Murata Electronics North America Kemet Murata Electronics North America Kemet Panasonic - ECG AVX Corporation Murata Electronics North America TDK Corporation Nichicon Murata Electronics North America Yageo Murata Electronics North America EPCOS Inc Vishay/BC Components Panasonic - ECG United Chemi-Con Kemet TDK Corporation Murata Electronics North America Murata Electronics North America Murata Electronics North America TDK Corporation

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1 1 3 1 1 2 1 1 6 1 2 1 1 1 1 1 4 3 3 2 3 8

TC7W00FFCTND LM5007 22uH 220uH Header 3 SP OUT RED LED FX491 IRF6665 MMBT5401 MMBT5551 DTA144EKA MMBFJ112 ZX5T853 ZX5T953 0R0 22K 120R 1K 5.6K 100K 1% 47K

IC GATE NAND DUAL 2INPUT 8-SOP IC BUCK ADJ .5A 8LLP Class D inductor, 22uH POWER INDUCTOR 220UH 0.49A SMD CONN TERM BLOCK PCB 5.0MM 3POS TERMINAL BLOCK 3.5MM 4POS PCB LED RED CLEAR 0603 SMD TRANS HP NPN 60V 1000MA SOT23-3 MOSFET N-CH 100V 4.2A DIRECTFET TRANS PNP 150V 350MW SMD SOT23-3 TRANS NPN 160V 350MW SMD SOT23-3 TRAN DIGITL PNP 50V 30MA SOT-346 IC SWITCH ANALOG N-CH SOT-23 TRANSISTOR 4.5A 100V SOT89 TRANSISTOR PNP 3.5A 100V SOT-89 RES 0.0 OHM 1/10W 0603 SMD RES 22K OHM 1/10W 5% 0603 SMD RES 120 OHM 1/10W 5% 0603 SMD RES 1.0K OHM 1/10W 5% 0603 SMD RES 5.6K OHM 1/10W 5% 0603 SMD RES 100K OHM 1/8W 1% 0805 SMD RES 47K OHM 1/10W 5% 0603 SMD RES 10 OHM 1/10W 5% 0603 SMD RES 470K OHM 1/10W 5% 0603 SMD RES 22 OHM 1/10W 5% 0603 SMD RES 2.2K OHM 1/10W 5% 0603 SMD RES 8.2K OHM 1/10W 5% 0603 SMD

IC8 IC9 L1A, L1B, L1C L5 P1 P2, P3 PROT Q1 Q1A, Q1B, Q1C, Q2A, Q2B, Q2C Q2 Q3, Q4 Q5 Q6 Q8 Q9 R1 R1A, R1B, R1C, R3 R2A, R2B, R2C R3A, R13, R32 R3B, R3C R4A, R4B, R4C R5A, R6A, R37, R50, R55, R56, R57, R58 R6, R7, R14, R15, R22, R32A, R32B, R32C, R38, R49 R7A R9A, R9B, R9C, R20A, R20B, R20C R10 R11 R12 R12A, R12B, R12C R14A, R14B, R18A, R18B, R18C R15A, R15B, R15C, R17A, R17B, R17C,R22A, R22B, R22C, R28A, R29A, R30A,R31A, R31B, R31C, R51, R52,

TC7W00FFCT-ND LM5007SDCT-ND 7G14A-220M-B 308-1538-1-ND 281-1415-ND ED1516-ND 160-1181-1-ND FMMT491CT-ND IRF6665 MMBT5401-FDICT-ND MMBT5551-FDICT-ND DTA144EKAT146CT-ND MMBFJ112CT-ND ZX5T853ZCT-ND ZX5T953ZCT-ND P0.0GCT-ND RHM22KGCT-ND RHM120GCT-ND RHM1.0KGCT-ND RHM5.6KGCT-ND RHM100KCRCT-ND RHM47KGCT-ND

Toshiba National Semiconductor Inductors,Inc. SUMIDA AMERICA COMPONENTS INC Weidmuller On Shore Technology Inc Lite-On Inc Diodes/Zetex International Rectifier Diodes Inc Diodes Inc Rohm Semiconductor Fairchild Semiconductor Diodes/Zetex Diodes/Zetex Panasonic - ECG Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor

10 1 6 1 1 1 3 5

10R 470K 22R 2.2K 8.2K NC N/A 4.7R

RHM10GCT-ND RHM470KGCT-ND RHM22GCT-ND RHM2.2KGCT-ND RHM8.2KGCT-ND N/A N/A RHM4.7GCT-ND

Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor

RES 4.7 OHM 1/10W 5% 0603 SMD

Rohm Semiconductor

25

10K

RES 10K OHM 1/10W 5% 0603 SMD

RHM10KGCT-ND

Rohm Semiconductor

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R53, R54,R61, R62, R104, R26A, R26B, R26C 3 3 3 7 3 2 2 1 1 1 2 1 2 3 1 1 1 3 1 2 3.9K 1R 10R,1W 100k 2.2K 3.3K 15K 5.1k 5.1k 120k 330R,1W 510R,1W 33k 95C 10K 24V 15V 39V 18V 5.6V RES 3.9K OHM 1/10W 5% 0603 SMD RES 1.0 OHM 1/8W 5% 0805 SMD RES 10 OHM 1W 1% 2512 SMD RES 100K OHM 1/10W 5% 0603 SMD RES 2.2K OHM 1/8W 5% 0805 SMD RES 3.3K OHM 1/10W 5% 0603 SMD RES 15K OHM 1/10W 5% 0603 SMD RES 5.1K OHM 1/8W 5% 0805 SMD RES 5.1K OHM 1/10W 5% 0603 SMD RES 120K OHM 1/10W 5% 0603 SMD RES 330 OHM 1W 5% 2512 SMD RES 510 OHM 1W 5% 2512 SMD RES 33K OHM 1/10W 5% 0603 SMD THERMISTOR PTC 470 OHM 95C SMD TRIM POT ST-32TB 10 KOHMS DIODE ZENER 24V 500MW SOD-123 DIODE ZENER 15V 500MW SOD-123 DIODE ZENER 39V 500MW SOD-123 DIODE ZENER 18V 500MW SOD-123 DIODE ZENER 5.6V 500MW SOD-123 R16A, R16B, R16C R19A, R19B, R19C R21A, R21B, R21C R23A, R23B, R25A, R25B, R25C, R39, R40 R24A, R24B, R24C R27A, R42 R30B, R30C R31 R36 R41 R43, R47 R44 R45, R46 RpA, RpB, RpC VR1 Z1 Z2 Z3, Z7, Z8 Z4 Z5, Z6 RHM3.9KGCT-ND RHM1.0ARCT-ND PT10AECT-ND RHM100KGCT-ND RHM2.2KARCT-ND RHM3.3KGCT-ND RHM15KGCT-ND RHM5.1KARCT-ND RHM5.1KGCT-ND RHM120KGCT-ND PT330XCT-ND PT510XCT-ND RHM33KGCT-ND 490-2465-1-ND ST32ETB103CT-ND BZT52C24-FDICT-ND BZT52C15-FDICT-ND BZT52C39-FDICT-ND BZT52C18-FDICT-ND MMSZ5V6T1GOSCT-ND Rohm Semiconductor Rohm Semiconductor Panasonic - ECG Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Rohm Semiconductor Panasonic - ECG Panasonic - ECG Rohm Semiconductor Murata Electronics North America Vishay/BC Components Diodes Inc Diodes Inc Diodes Inc Diodes Inc ON Semiconductor

Table 2 IRAUDAMP11 Mechanical Bill of Materials

Quantity 7 1 7 4 1/16 Value Washer #4 SS PCB Screw 440X5/16 Stand off 0.5" AAVID 4880G Description WASHER LOCK INTERNAL #4 SS Print Circuit Board IRAUDAM11 Rev 3.0 .PCB SCREW MACHINE PHILLIPS 4-40X5/16 STANDOFF HEX 440THR .500"L ALUM THERMAL PAD .080" 4X4" GAPPAD Designator Lock washer 1, Lock washer 2, Lock washer 3, Lock washer 4, Lock washer 5, Lock washer 6 Lock washer 7 PCB 1 Screw 1, Screw 2, Screw 3, Screw 4, Screw 5, Screw 6, Screw 7, Stand Off 1, Stand Off 2, Stand Off 3, Stand Off 4 thermal pad under heatsink H343-ND 1893K-ND BER164-ND Digikey P/N H729-ND Vendor Building Fasteners Custom Building Fasteners Keystone Electronics Thermalloy

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IRAUDAMP11 Hardware

IRAUDAMP11 Heat Spreader

All thread holes are 4-40 X 8mm dip ,minimum
4.5 3 3

Note:
All dimensions are in millimeters Tolerances are 0.1mm Material:ALUMINUM

4.5

16 10.5 6

1.6

12

14

12 6 8 27 27 10

Fig 25 Heat Spreader

.
Screw H343-ND Lock washer Screw H343-ND Lock washer

Thermal Pad Th l d

Screw H343-ND

Stand Off 3 1893K-ND Lock washer

Screw H343-ND Lock washer

Stand Off 2 Lock washer 1893K-ND

Lock washer Stand Off 4 1893K-ND Lock washers H729-ND Screws H343-ND Screw Screw Screw Stand Off 1 1893K-ND

Fig 26 Hardware Assemblies

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IRAUDAMP11 PCB Specifications

PCB:

1. 2. 3. 4. 5. 6.

Two Layers SMT PCB with through holes 1/16 thickness 2/0 OZ Cu FR4 material 10 mil lines and spaces Solder Mask to be Green enamel EMP110 DBG (CARAPACE) or Enthone Endplate DSR-3241or equivalent. 7. Silk Screen to be white epoxy non conductive per IPCRB 276 Standard. 8. All exposed copper must finished with TIN-LEAD Sn 60 or 63 for 100u inches thick. 9. Tolerance of PCB size shall be 0.010 0.000 inches 10. Tolerance of all Holes is -.000 + 0.003 11. PCB acceptance criteria as defined for class II PCBS standards. Gerber Files Apertures Description: All Gerber files stored in the attached CD-ROM were generated from Protel Altium Designer Altium Designer 6. Each file name extension means the following: 1. .gtl 2. .gbl 3. .gto 4. .gbo 5. .gts 6. .gbs 7. .gko 8. .gm1 9. .gd1 10. .gg1 11. .txt 12. .apr Top copper, top side Bottom copper, bottom side Top silk screen Bottom silk screen Top Solder Mask Bottom Solder Mask Keep Out, Mechanical1 Drill Drawing Drill locations CNC data Apertures data

Additional files for assembly that may not be related with Gerber files: 13. .pcb 14. .bom 15. .cpl 16. .sch 17. .csv 18. .net 19. .bak 20. .lib PCB file Bill of materials Components locations Schematic Pick and Place Components Net List Back up files PCB libraries

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IRAUDAMP11 REV 1.0

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Fig 27 IRAUDAMP11 PCB Top Overlay (Top View)

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IRAUDAMP11 REV 1.0

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Fig 28 IRAUDAMP11 PCB Bottom Layer (Top View)

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IRAUDAMP11 REV 1.0

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Revision changes descriptions

Revision Rev 1.0 Changes description Released Date Oct, 08 2010

WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105 Data and specifications subject to change without notice. 01/29/2009

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IRAUDAMP11 REV 1.0

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