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Whether you call it Operational Excellence, Operations Integrity Management, or Asset Integrity Management, your organisation most likely has a corporate-wide initiative to efficiently and safely manage the complex lifecycles of your physical plant assets. Essential to the overall goal of achieving Operational Excellence is global access to accurate and complete information. Incorrect, incomplete and inaccessible information is a liability for your organisation so how do you transform this liability into an asset? Get your information wrong, and there can be major operational and commercial consequences. Industry research clearly illustrates the potential impact on your business: T T T T Up to 60% of downtime is caused by delays in finding information Plants suffer an average of seven unplanned shutdowns per year Poor information sharing is the principle cause of unplanned downtime The average cost of a major plant shutdown is $8 million
Operations Information Integrity can have a major impact on the longterm operational efficiency of your assets. AVEVAs information management and engineering design solutions are used by leaders in the process plant industry around the world to deliver the information integrity that plays a strategic role in the larger corporate objective of Operational Excellence. AVEVA solutions address the key business drivers for the Owner Operator: T T T T T Quality Reduce rework caused by inaccurate information Validation Resolve information inconsistencies and gaps Risk Mitigate operational and safety risks Time Less time looking for information; more time solving problems Cost Reduce the cost of unplanned rework and downtime
Operations Readiness
In-Plant Engineering
Health, Safety & Environment Regulatory Compliance Digital Asset & Information Intelligence
Above: AVEVAs solutions for Operations Information Integrity specifically address the unique and demanding needs of the Owner Operator for accurate and complete information availability throughout the asset lifecycle. AVEVAs solutions provide compelling benefits, whether used from the beginning of a major project, or within revamp activities. With the AVEVA digital asset environment companies can access and manage the information they need for operational readiness, maintenance and reliability, in-plant engineering, and HSE.
The biggest revenue loss in all plants around the world is actually operator error, and that is not operators making mistakes, it is operators not having the information on hand to make the right decisions at the right time.
Colin Pearson, ABB Automation, Institute of Engineering Technology
Delivering Operations Information Integrity demands that engineering and operational information is consistent between applications, complete across different disciplines and accessible globally. These three simple principles are the essential building blocks of AVEVAs information management solutions. Only when information is managed in this way can Owner Operators and their EPC contractors perform effectively. Most plants today use many different applications which lock data away in silos of proprietary information. These isolated structures contain disconnected data formats that simply dont communicate with each other and cannot be shared to enable uniform and consistent access and updates. This seriously hampers the ability of the system to deliver across the entire range of operational business requirements.
AVEVAs growing Owner Operator solution suite creates a data-neutral environment for all your operational information, regardless of the original application source.
Above: For many Owner Operators, isolated information silos challenge successful asset management. While most organisations have made significant investment in the areas represented above, they are also heavily dependent on accurate, accessible upstream engineering data to support day-to-day operations, maintenance and HSE decisions. AVEVAs Owner Operator solutions enable global access to information from virtually any source, linking the information silos through the asset lifecycle.
Most plants today use many different applications which lock data away in silos of proprietary information...
AVEVAs Owner Operator solution improves operational efficiencies across all key business drivers.
T Transparent and current information Deploy configuration management for objects, data, documents and structures, providing change history, version comparison and change highlighting. This is indispensable for establishing the validity and currency of information for regulatory control and compliance. T Revision control Track all changes and modifications of data, documents and processes for historical review and analysis. Maintain a library of revisions and changes with the ability to roll-back to previous versions.
The AVEVA Digital Information Hub provides a powerful environment for the collection and validation of diverse digital information. Through the use of optimised gateways and connectors, Owner Operators can import content from popular data sources and third-party resources, as well as from AVEVAs own design engineering applications.
AVEVAs Owner Operator solution accepts data in all states of approval, and highlights incomplete and missing information. In this way, inconsistencies can be quickly identified and action can be taken before they have a major impact on schedules, resources and budgets. Information with the hub is shared across all business areas, ensuring that the right information is available in the right place, at the right time.
Process Safety
Maintenance Management
Process Data
Regulatory Compliance
Silos of Information
Woodside Energy saved $1.4m in handover costs by using AVEVA solutions.This equates to a saving of $149 per tag, and estimated future savings of over * $15.5m in handover costs as more plants come online...
*Source: Deloitte report entitled AVEVA NET Woodside Post Implementation Review. dated August 2009. The report should be read in full and is subject to the disclaimers therein. Financial figures quoted above are in US$. To download a copy of this report, go to www.aveva.com/whitepapers.
Using AVEVA solutions for Owner Operators, AVEVA NET seamlessly links data from all possible sources: drawings, instruments and spares data, P&IDs, pipe isometrics, photographic data, spreadsheets, logs, laser models, scanned documents and many more. AVEVA NET provides global access to information across all disciplines, to deliver consistent, complete data that can reduce operational risk and save cost.
Many businesses around the world, in many different industries, use AVEVA's solutions to address critical needs: T Worldwide oil & gas major. Reduce costs and improve decision-making with continual data handover. Mitigate maintenance risk throughout asset lifecycle. T International EPC handover and commissioning. Validate handover data coming from proprietary silos of information. Establish project management best practice to reduce cost and time. T International power operator integrated project management. Provide management foundation design and information management. Enable cross-team collaboration for cost-effective operations. T Global chemical leader in-plant engineering. Create P&ID warehouse for long-term information access. Improve operational quality and reduce costs. T Major global services organisation. Provide supply chain, maintenance, repair and operations applications in their North Sea installations, delivering an important competitive differentiator. T Global upstream oil & gas company. Deploy a fully-integrated approach to enterprise asset management, achieving significant financial and operational benefits.
Where to go next...
www.aveva.com
For more information, go to our website, where you will find many resources, including: T The AVEVA Owner Operator video T The AVEVA NET Owner Operator microsite T T T T T The AVEVA Plant brochure The AVEVA NET brochure AVEVA Industry leaflets Product, Capabilities and Solutions brochures Case studies and the PIPELINE customer magazine
Within the Owner Operator solution, AVEVA NET seamlessly links and makes accessible data from all possible sources: drawings, instruments and spares data, P&IDs, pipe isometrics, photographic data, spreadsheets, logs, laser models, scanned documents...
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AVEVA believes the information in this publication is correct as of its publication date. As part of continued product development, such information is subject to change without prior notice and is related to the current software release. AVEVA is not responsible for any inadvertent errors. All product names mentioned are the trademarks of their respective holders. Copyright 2010 AVEVA Solutions Limited. All rights reserved. OO/10