BILCO

TOOLS INC.
Dual Tool

R-15-1

BILCO DUAL AUTOMATIC SPIDER & ELEVATOR SET UP PROCEDURE

I. Dual Automatic Spider-Elevator Box Lifted By Four Point Slings To Rig Floor A. The lid on the dual toolbox should be secured in the open position during the unloading process. This should be accomplished be tying the handle on the lid to a permanent structure; however, when necessary a crew member can be assigned to physically hold the lid open. B. All incidental accessories should be removed prior to removal of console, elevator, or spider, and placed neatly aside so as to be readily available later. Incidental accessories are boards & stands, hoses, toolboxes, spreader bars, divider pins, nubbins, drifts, dual wiper rubber, etc. Remove Control Console From Tools Box By Shackling Air-Hoist To Lift Ring Bridle On Side Of Console Place the control console by the driller as directed by the driller to enable ease of operation. Attach main air supply hose to console. Adjust console operating air pressure to 75 to 80 PSI. In order to preclude accidental dropping of pipe prior to attaining weight on string. Attach the elevator's air hoses and spider's air hoses to the control console.

II. A. B. C. D. III.

Rigging Up Dual Elevator A. Removal of elevator/spider should be done so as not to cause one to be lifted over the other; should orientation of the box require removing the spider before the elevator, the spider should simply be set aside out of the way while rigging up the elevators. B. Shackle the air-hoist to the lift bridle on the dual elevators. Hoist the elevators out of the box. Remove the 3/4" x 10" bail safety bolts by pulling the bolt up and completely out of the lifting ears. Hoist the elevator and place the upper lifting ear through the rig bales. Replace both of the 3/4" x 10" bail safety bolts and pins. C. Slack off on the air-hoist. Remove the lifting bridle by the removing the shackles from the lifting eyes on the elevator. Lifting eyes remain on the elevator. Insure that the shackle bolts are replaced on the elevator's lifting bridle, then remove from the air hoist and set aside. D. Attach the elevator's air hoses to the elevator and operate the elevators to reconfirm proper function. E. The elevator's air hoses should be run up the rig bail from the connection point to just below the top eye of the rig bail. A rope from the bail should be tied just below an eye created by looping the air hose back down from top of the bail in such a manner so as to have some degree of movement in the event of a pull strain being some how exerted on the air lines. Duct taper should be used to attach the air hose to the length of bail (figures 4,5, &6 page 11).

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Discuss the procedure for tying the elevators to the derrick with the derrick man prior to doing so. The driller should assume at an appropriate point in the derrick. The driller should hoist the blocks sufficiently to pull on stand. The derrick man should take several wraps on the air lines, the driller will then slack the blocks off to approximately 5' off the rig floor. At this time the derrick man can feed extra hose down to the elevator or pull line up in order to pull any excess slack from the elevator and attain the final tie off adjustment. Then tie the lines off to the derrick. F. Rig up the pick-up slings to the bail or as directed by the driller, adjust by taking wraps on the upper bail eye to insure ease of tying on operations to the pipe in the Vdoor. G. Elevators should be hoisted out of the way by the driller in order to rig up the dual spider. Note: Equipment/accessories up to 6" OD can be lowered through the spider without necessitating removal of the spider and bridle. Remove the 1 1/2" x 11" spider bolt, connect the spider lift bridle chain with the spreader attached to the lift bridle chain in order to remove the spider from the hole, Use caution so as not to damage the spider's air hose.

IV.

Rigging Up Dual Spider A. Close the blind rams. B. Remove the inner bushings. C. Hoist the spider with the air hoist attached to the spider bridle and install centered on the base plate with careful attention to avoid smashing the air lines. Remove the spider's lift bridle and set aside. D. Connect the spider's air hoses to the spider and operate the spider to confirm proper function. E. A single string can be run with dual spider. F. Insure lower operational air pressure on the low-pressure regulator to the spider's slips so slips cannot be accidentally unset while working with limited string weight. G. Install the spider's divider pins after the dual packer has been run. Insure that the keeper pins and latches are secure.

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BILCO TOOLS INC. DUAL TOOLS PARTS LIST

The parts itemized below are for Bilco's Dual Tools console cabinet, slip bowl assembly, and elevator bowl assembly. Item #CC Item #1 Item #2 Item #3 Item #4 Control Console 4-Way Valve (4-each) New Style as of 05-01-06 3/8" 90 deg. ells. NPT to flare fitting (12-each) 3/8" NPT x 3/8" flare fitting straight (4-each) Air supply hose to 4-way valves; 3/8" x 11" OAL, 3/8" SAE female flare x 3/8" push-on one end and 3/8" NPT x 3/8" push-on hose ftg. on the other end, w/Jr. Bandit clamps on each end. (4-each) Item #5 Air hose from 4-way valve to cylinder manifold, 3/8" x 25" OAL, 3/8" SAE female flare x 3/8" push on hose ftg. on one end and 3/8" NPT male x 3/8" push on hose ftg. on the other end, w/Jr. Bandit clamps on each end. (8-each) Item #6 Low pressure regulator to slips (Spider); 1/4" Metalwork C202A filter/regulator with 0-160 pressure gauge. Item #7 High pressure regulator to elevators; 1/4" Coil Hose No. BZFRL2, Combo-filter, regulator and lubricator, with 0-160 pressure gauge. Item #8 Air supply hoses to Regulators 6 and 7; Regulator No. 6; 3/8" x 25" OAL, 3/8" SAE female flare x 3/8" push on hose ftg. on one end and 3/8" NPT male x 3/8" push on hose ftg. on the other end. w/Jr. Bandit clamps on each end. (1-each) Regulator No. 7, 3/8" x 11" OAL, 3/8" SAE female flare x 3/8" push on hose ftg. on one end and 3/8" NPT male x 3/8" push on hose ftg. on the other end. w/Jr. Bandit clamps on each end. (1-each) Item #9 Metal work air line lubricator for spider; 1/4" L202 (1-each) Item #10 1/4" NPT, inline 600 WOG Valve. (1-each) Item #11 1/4" NPT, low pressure pipe tee. (8-each) Item #12 1/4' NPT, floor flanges. (2-each) Item #13 1/4" NPT, low pressure pipe union. (1-each) Item #14 1/4" x close, low pressure pipe nipples. (10-each) Item #15 Insert Retainer Pin w/clip. (6-each) Item #16 Slip Bodies, 3 segments per body. Item #17 Slip Body Hinge Pin; 1/2" x 6" NPT Bolt with locking Nut (2-each) Item #18 Slip Body Hinge Spring. (2-each) Item #19 Slip Body Lifting Air Cylinder New Type as of 05-01-06 (2-each) Item #19A Slip Body Lifting Air Cylinder, repair kit. Item #23 Lifting Arm Pivot Pin, 1/2" x 5 1/4". (2 each) Item #24 Cylinder Lifting Pin to Arm, 1/2" x 3 1/2". (2-each) Item #25 Slip and Cylinder Lifting Arm. (2-each)

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Item #26 Item #27 Item #30 Item #31 Item #32 Item #33 Item #34

Item #35

Item #36 Item #37 Item #38

Item #39

Item #40

Item #41

Item #42 Item #54 Item #55 Item #56 Item #57 Item #58

Stabilizer Bracket Bolts; 1/2" x 1 1/2". (8-each) Bail Safety Bolts; 3/4" x 10" w/nuts. (2-each) Elevator Bowl. Slip Bowl. Lifting Arm to Slip Bolt; 1/2" x 3" Allen head bolt w/lock nut. (2each) Lifting Eye Bolt; 3/4" NPT machined eye. (2-each) Hose Assembly, cylinder open; 3/8" x 19" OAL, 3/8" SAE female flare x 3/8" push on hose ftg. on one end and 1/4" NPT male x 3/8" push on hose ftg. on the other end. (Silver or red) (2-each) Hose assembly, Cylinder Close, 3/8" x 23" OAL, 3/8" SAE female flare x 3/8" push on hose ftg. on one end and 1/4" NPT male x 3/8" push on hose ftg. on the other end. (Blue or gold) (2-each) Fitting, #11 Hansen Male Plug x 1/4" female NPT. 3/8" Locking Ring Pin. Hose Assembly, Cylinder open, 3/8" x 14" OAL, 3/8" SAE female x 3/8" push on hose ftg. on one end and 1/4" NPT male x 3/8" push on hose ftg. on the other end w/Jr. Bandit clamps on each end. (Silver or red) Hose Assembly, Cylinder close, 3/8" x 18" OAL,3/8" SAE female flare x 3/8" push on hose ftg. on one end and 1/4"NPT male x 3/8 push on hose ftg. on the other end, w/Jr. Bandit clamps on each end. Blue or yellow). Hose Assembly, Cylinder Open, 3/8" x 40" OAL, 3/8" SAE female flare x 3/8" push on hose ftg. on one end and 1/4" NPT male x 3/8" push on hose ftg. on the other end, w/Jr. Bandit clamps on each end. (Silver or red) Hose Assembly, Cylinder Close, 3/8" x 44" OAL, 3/8" SAE female flare x 3/8" push on hose ftg. on one end and 1/4" NPT male x 3/8" push on hose ftg. on the other end, w/Jr. Bandit clamps on each end. (Blue or yellow) Control Valve Exhaust Line, 3/8" C.T. x 9" w/3/8" flared C.T. nut on one end. Spider Bolt, 1 1/2" x 11". (1-each) Slip Bowl Hinge Pin, 1 7/8" x 14". (1-each) Stabilizer Bracket. Slip Body Internal Roller Guides. (2-each) Steel Shipping Container

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BILCO
TOOLS INC.
ITEM # 2 ITEM # 1 ITEM # 2

Control Console Figure I

ITEM # 2

ITEM # 42

TOOL BOX

P.O. Box 9064 - Houma, La. - (985) 851-2240

Located on Clendenning Road, Houma Air Base
Page 5 R-15-1

BILCO
TOOLS INC.
ITEM #2

Control Console Figure Ia

ITEM #13 ITEM #11 ITEM #14 ITEM #3

ITEM #4 ITEM #7 ITEM #6 ITEM #12 ITEM #9

ITEM #10 ITEM #8 ITEM #5

ITEM #36

AIR

ELEV.

SPIDER

P.O. Box 9064 - Houma, La. - (985) 851-2240

Located on Clendenning Road, Houma Air Base
Page 6 R-15-1

BILCO
TOOLS INC.
Item #24

Slip Bowl Figure II

Item #32 Item #25 Item #15

Item #23 Item #16 Item #56 Item #26 Item #17 Item #19 Item #19-A Cyl. Repair Kit Item #55 Item #18

Item #2

Item #31 Diameter 28" Height 16"

Item #34 Item #35 Item #36

Item #33

Item #37

Item #57

Item #54

P.O. Box 9064 - Houma, La. - (985) 851-2240

Located on Clendenning Road, Houma Air Base
Page 7 R-15-1

BILCO
TOOLS INC.

Slip Bowl Figure IIA

Item #57

P.O. Box 9064 - Houma, La. - (985) 851-2240

Located on Clendenning Road, Houma Air Base
Page 8 R-15-1

BILCO
TOOLS INC.

Elevator Bowl Figure III

Item # 32 Item # 24 Item # 23

Item # 25

Item # 15

Item # 16

Item # 17 Item # 18 Item # 30

Item # 26

Item # 19 Item # 19-A Cyl. Repair Kit Item # 27 Item # 2

Item # 33

Item # 38 Item # 40

Item # 39 Item # 41 Top 20" x 43" Height 16"

Item # 36

P.O. Box 9064 - Houma, La. - (985) 851-2240

Located on Clendenning Road, Houma Air Base
Page 9 R-15-1

BILCO
TOOLS INC.

Figures Nos. 4,5,6.

Fig. 6 Make 8" to 12" Loop

Fig. 5

Elevator Hose Fig. 4 Bail Bail Safety Bolts Elevator

Console

Spider

P.O. Box 9064 - Houma, La. - (985) 851-2240

Located on Clendenning Road, Houma Air Base
Page 10 R-15-1