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VW Boxer Engine Assembly Engine No.

stamped on cases: 0638205 Number cast onto cases: VW 000 101 101 A Number stamped on Crank: 10 B Number cast onto Cylinderhead: 311.101.375
Verify all dimensions

SHEET 1 OF 4 - NOTE: This document replaces all documents before 24/05/2011. All dimensions in mm (unless otherwise stated).

VW Boxer Engine Crankshaft Engine No. stamped on cases: 0638205 Number cast onto cases: VW 000 101 101 A Number stamped on Crank: 10 B Number cast onto Cylinderhead: 311.101.375
O 55 (2.165")

Verify all dimensions


O 55 (2.165") O 55 (2.165")

O 36

O 40

O 42

O 50

O 41
36 30.7 4

69

O 2.165"
O 20.4
thread?

O 18.4

26.12 21.5 22.98 22.98 25.99 22.98 22.98 5.75

41.91 1.650"
23 23 44 25.5 204.7

111.76
thread?

36

12.4

SHEET 2 OF 4 - NOTE: This document replaces all documents before 24/05/2011. All dimensions in mm (unless otherwise stated).

O 8

356.2

O 28.3

4.400"

O 26.15

VW Boxer Engine Barrel Engine No. stamped on cases: 0638205 Number cast onto cases: VW 000 101 101 A Number stamped on Crank: 10 B Number cast onto Cylinderhead: 311.101.375
Verify all dimensions
O 98 O 94
15

O 85.5
136.5 24

O 90

SHEET 3 OF 4 - NOTE: This document replaces all documents before 24/05/2011. All dimensions in mm (unless otherwise stated).

11

.5

O 121.5

VW Boxer Engine Cylinderhead Engine No. stamped on cases: 0638205 Number cast onto cases: VW 000 101 101 A Number stamped on Crank: 10 B Number cast onto Cylinderhead: 311.101.375
Verify all dimensions

NOTES: The Cylinderhead was the most problematic to draw, mostly because of all the non-planar faces & features. I have tried to make it as accurate as possible, but there are a few issues: 1. The angle & placement of the intake manifold. 2. The placement & offset (from cylinder centerline) of the exhaust port. 3. The valve angle. 4. The combustion chambers, valve seats, and intake & exhaust ports have not been re-constructed simply because I do not have the means to accurately measure it. It would however be VERY informative to obtain the accurate position and placement and face angle of the intake port & exhaust port flanges. 5. I have not added draft to the cooling ribs since the object is not to reproduce (cast) the part, simply to place it accurate in 3D so that clearances of bodywork & ancillary components can be verified. 6. I have not added all the features (bumps, drafts, rounds & chamfers) as cast onto the 3D part as it is not relevant (to the above stated objective).
35

5.08

111.76 4.400"
SHEET 4 OF 4 - NOTE: This document replaces all documents before 24/05/2011. All dimensions in mm (unless otherwise stated).

66.48

127

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