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Func. Loc: Desc:

IRON ORE

III Order II IIjjttiij!l I II

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00

Western Australia - WAIO

Operation

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Total No . of Operations 1 MW40 . 12.16 . 90-D0002 Dust Collector Product Screen DC416 Dust Suppression Screening Hub Screening Hub Inflow Hub Sort Field: Priority: 1 - Very High Sys Cond: 1 - Not Operating Main WorkCtr: MaintPlanGrp: PMActType : User Resp: P.vision: Y12W17 - WK 17: 23 . 04.12 - 29.04.12 Equipment Criticality Process (ABC): HSEC (Class):

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0

DC416 Elec Fitter Hub E00 - Electrical HG PS - Preventive Statutory

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Work Order Description : 12W Stat Insp Emerg Stops Dust Col DC416

Operation Description:

12W Stat Insp Emerg Stops Dust Col DC416

Execution Data
Work Centre: MN25-E01 Elec Fitter Hub 2 Crew: Est Work: 2.0 Est Duration:1 .0 Plnt Conditional Not Operating Assigned to:00000000 Sub Operation:

Planning Data

28.04.2012 EarlSchDte: Status : CNCI PLND SCHD PS PMAct Type: Framework Order:

12W Stat Insp Emerg Stops Dust Col DC416

Document

5017458 MAT 000 00

8W Stat Insp Emerg Stops Dust Col DC416

C I ^ M ^ COi"^

W 18.04.2012 Job Ticket 16, A4 ZI_JOB_TK16_A4 NOOND Original Page 1

Object list for order: Notification no.

28847503

12W Stat Insp Emerg Stops Dust Col DC416

LR

Sort field
Funct. location MW40.12.16 . 90-D0002-FACO Equipment Assembly

Processing status
Fan Components DC416

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Serial number

Material
Processing status Drive DC416 0 z m

Notification no. Sort field Funct. location MW40 . 12.16 . 90-D0002-DRIV Equipment Assembly Material Serial number Notification no. Sort field Funct. location MW40 . 12.16 . 90-D0002-DCCO Equipment Assembly Material Serial number

Processing status Dust Collector Components DC416

18.04.2012

Job Ticket 16, A4 ZI JOB_TK16_A4 NOOND

Original

Page 2

BHP Billiton Iron Ore V)

bhpbittiton
JRK DESCRIPTION Criticality

WIN-OPD-PMI-3121

8W Stat Insp Emerg Stops Dust Col DC416 ( 1 Not Operating) 2-High Process S-Safety Critical HSEC
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SCOPE To ensure the equipment works correctly as per statutory requirements. SAFETY

M 0 w IBefore commencing work complete a TAKE 5 every time to check that no abnormal conditions exist and complete JHA if prompted by TAKE 5

^ F THI'^`,K^SAF E
1.

The equipment should be treated as live until isolated correctly.

PRE-TASK ACTIVITIES P"-. Task Description Initial

PRE-ISOLATION TASKS

1.

Contact control room operator.

ISOLATION TASKS BHP Billiton responsible person shall verify isolation procedure support tasks identified in this 1. instruction. 2. 3. Following verification of the procedure being correct, utilize attached isolation procedure. A task specific isolation will need to be completed in conjuction with the system isolation (Generated with the work pack).

5H

TOOLING, EQUIPMENT REQUIRED Handheld Radios 1. 3. ASK ACTIVITIES

2. 4.

Assign Defect Ranking (DR) and initial each completed task as you proceed , enabling accurate work completion feed back, and information transfer if shift handover is required. Complete feedback sheet.

r DEFECT RANKING KEY: Fif = No Defect, FT =Defect found & rectified, No.
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J W 0 0 0 0 O F

=Defect found & Subsequent Notification required.


DR Initial
0
0

Task Description

Acceptable Limit

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L0 aD

PAGE 1 OF 4 aSUE No: 1.0 WIN-OPD-PMI-3121 REVIEW DUE DATE: I SSUE DATE : 8W Stat Insp Emerg Stops Dust Coll DC416 18 Se p 20L 18 Sep 2009 0 Printed copies of this document are not controlled. To verify the copy is current, check on the controlled documents web viewer by following the to "Controlled Documents" link from the Iron Ore home page.

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Of w in cy 0

BHP Billiton Iron Ore WIN-OPD-PM I-3121

Task Description

Acceptable Limit Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.

DR Initial

LCS, Long Travel Drive , LTD416 1 Perform function test of LCS emergency stop pushbutton.

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Corrective Action : Comments:

LCS, Reverse Air Fan , FA416B Perform function test of LCS emergency 2. stop pushbutton.

Corrective Action : Comments:

Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.

LCS, Reverse Air Flapper, AEL416 Perform function test of LCS emergency 3. stop pushbutton.

Corrective Action : Comments:

Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.

LCS, Dust Collector Fan, FA416A Perform function test of LCS emergency 4. stop pushbutton. s 0 0 N Corrective Action : 0 W U)
J W 0 0 0 0 0 F

Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report.

Correct fault. Record on PM Sheet.

Comments:

PAGE 2 OF 4 WIN-OPD-PMI-3121 6SUE No: 1.0 REVIEW DUE DATE: SSUE DATE : 8W Stat Insp Emerg Stops Dust Col DC416 18 Se 2010 18 Se p 2009 Printed copies of this document are not controlled. To verify the copy is current, check on the controlled documents web viewer by following the "Controlled Documents" link from the Iron Ore home page.

BHP Billiton Iron Ore WIN-OPD-PMI-3121

v) 00
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Task Description LCS, Rotary Valve , VR416A Perform function test of LCS emergency 5. stop pushbutton.

Acceptable Limit Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.

DR Initial

FI

E 00 o } o Z a

Corrective Action : Comments:

LCS, Rotary Valve , VR416B Perform function test of LCS emergency 6. stop pushbutton.

Corrective Action :

Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.

Comments:
POST-TASK ACTIVITIES No. Task Description Initial

HOUSEKEEPING Ensure all tools, equipment and materials are removed from worksite and stored correctly at 1. the end of the job. DE-ISOLATION TASKS 1. Refer to the de-isolation procedure in the workpack. A Task Specific De-isolation will need to be completed in conjunction with the system De-isolation (Generated with the work pack). TESTING RE - COMMISSIONING TASKS Ensure the equipment is in ready condition. 1. -LAND BACK INSPECTION TASKS 1. Contact the control room and inform operator that the equipment maintenance is complete and ready to be returned to duty. o
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PAGE 3 OF 4 ,)SUE No: 1.0 WIN-OPD-PMI-3121 REVIEW DUE DATE: SSUE DATE : I 8W Stat Insp Emerg Stops Dust Col DC416 18 Se p 2010 18 Sep 2009 Printed copies of this document are not controlled . To verify the copy is current , check on the controlled documents web viewer by following the "Controlled Documents" link from the Iron Ore home page.

BHP Billiton Iron Ore En WIN-OPD-PMI-3121


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aN - OFF WORK COMPLETED Person ( s) Completed Work Name : Name : Initial: Initial: }-1 Sign: Sign: a^^ Date: Z Date:

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Name :
Hama: Supervisor Name :C'r/ IC '/fz__

Initial:
Initial:

Sign:
Sign:

Date:
Date:

Initial:

Sign:

Date : %9l4//2

PAGE 4 OF 4 WIN-OPD-PMI-3121 SciUE No: 1.0 REVIEW DUE DATE: SSUE DATE : 8W Stat Insp Emerg Stops Dust Col DC416 18 Se p 2010 18 Se p 2009 Printed copies of this document are not controlled. To verify the copy is current, check on the controlled documents web viewer by following the "Controlled Documents" link from the Iron Ore home page.

bhpbiELiton

a/

IRON ORE Western Australia

Order 28847503 - WAIO Operation 0010

Feed Back
Were Job Instructions Adequate Were the Isolation Procedures Correct Were any Extra Parts Required Yes / No Yes/ No Yes / No CDDR - Completed Defects rectified CDFW - Completed Further work required CDND - Completed No defects CNEQ - Not done Equipment not available CNLA - Not done Labour not available CCNR - Not done Not required CNOT - Not done Other

Comments / Findings

Internal Work Centre Confirmation Data Please return to the Maintenance Planning Group when complete... Name Work Centre Hours Worked Date Comments/Delay Details

Has this Job been Completed:

Yes / No

Confirmation

0011213265

Completed By Signature:

0011213265

Have you removed your Safety Lock!


18.04.2012 Internal Time Ticket ZI_TIME_TK11_A4 NOOND OriginalPage 1

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