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Total No . of Operations 1 MW40 . 12.16 . 90-D0002 Dust Collector Product Screen DC416 Dust Suppression Screening Hub Screening Hub Inflow Hub Sort Field: Priority: 1 - Very High Sys Cond: 1 - Not Operating Main WorkCtr: MaintPlanGrp: PMActType : User Resp: P.vision: Y12W17 - WK 17: 23 . 04.12 - 29.04.12 Equipment Criticality Process (ABC): HSEC (Class):
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Work Order Description : 12W Stat Insp Emerg Stops Dust Col DC416
Operation Description:
Execution Data
Work Centre: MN25-E01 Elec Fitter Hub 2 Crew: Est Work: 2.0 Est Duration:1 .0 Plnt Conditional Not Operating Assigned to:00000000 Sub Operation:
Planning Data
28.04.2012 EarlSchDte: Status : CNCI PLND SCHD PS PMAct Type: Framework Order:
Document
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28847503
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Sort field
Funct. location MW40.12.16 . 90-D0002-FACO Equipment Assembly
Processing status
Fan Components DC416
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Serial number
Material
Processing status Drive DC416 0 z m
Notification no. Sort field Funct. location MW40 . 12.16 . 90-D0002-DRIV Equipment Assembly Material Serial number Notification no. Sort field Funct. location MW40 . 12.16 . 90-D0002-DCCO Equipment Assembly Material Serial number
18.04.2012
Original
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JRK DESCRIPTION Criticality
WIN-OPD-PMI-3121
8W Stat Insp Emerg Stops Dust Col DC416 ( 1 Not Operating) 2-High Process S-Safety Critical HSEC
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SCOPE To ensure the equipment works correctly as per statutory requirements. SAFETY
M 0 w IBefore commencing work complete a TAKE 5 every time to check that no abnormal conditions exist and complete JHA if prompted by TAKE 5
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1.
PRE-ISOLATION TASKS
1.
ISOLATION TASKS BHP Billiton responsible person shall verify isolation procedure support tasks identified in this 1. instruction. 2. 3. Following verification of the procedure being correct, utilize attached isolation procedure. A task specific isolation will need to be completed in conjuction with the system isolation (Generated with the work pack).
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2. 4.
Assign Defect Ranking (DR) and initial each completed task as you proceed , enabling accurate work completion feed back, and information transfer if shift handover is required. Complete feedback sheet.
r DEFECT RANKING KEY: Fif = No Defect, FT =Defect found & rectified, No.
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Task Description
Acceptable Limit
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PAGE 1 OF 4 aSUE No: 1.0 WIN-OPD-PMI-3121 REVIEW DUE DATE: I SSUE DATE : 8W Stat Insp Emerg Stops Dust Coll DC416 18 Se p 20L 18 Sep 2009 0 Printed copies of this document are not controlled. To verify the copy is current, check on the controlled documents web viewer by following the to "Controlled Documents" link from the Iron Ore home page.
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Task Description
Acceptable Limit Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.
DR Initial
LCS, Long Travel Drive , LTD416 1 Perform function test of LCS emergency stop pushbutton.
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LCS, Reverse Air Fan , FA416B Perform function test of LCS emergency 2. stop pushbutton.
Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.
LCS, Reverse Air Flapper, AEL416 Perform function test of LCS emergency 3. stop pushbutton.
Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.
LCS, Dust Collector Fan, FA416A Perform function test of LCS emergency 4. stop pushbutton. s 0 0 N Corrective Action : 0 W U)
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Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report.
Comments:
PAGE 2 OF 4 WIN-OPD-PMI-3121 6SUE No: 1.0 REVIEW DUE DATE: SSUE DATE : 8W Stat Insp Emerg Stops Dust Col DC416 18 Se 2010 18 Se p 2009 Printed copies of this document are not controlled. To verify the copy is current, check on the controlled documents web viewer by following the "Controlled Documents" link from the Iron Ore home page.
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Task Description LCS, Rotary Valve , VR416A Perform function test of LCS emergency 5. stop pushbutton.
Acceptable Limit Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.
DR Initial
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LCS, Rotary Valve , VR416B Perform function test of LCS emergency 6. stop pushbutton.
Corrective Action :
Ensure the emergency stop pushbutton breaks the hard wire circuit and deenergises the ready relay. The E/Stop button must be a latching red mushroom style. The E/Stop test results must be recorded in the electrical log book and SAP activity report. Correct fault. Record on PM Sheet.
Comments:
POST-TASK ACTIVITIES No. Task Description Initial
HOUSEKEEPING Ensure all tools, equipment and materials are removed from worksite and stored correctly at 1. the end of the job. DE-ISOLATION TASKS 1. Refer to the de-isolation procedure in the workpack. A Task Specific De-isolation will need to be completed in conjunction with the system De-isolation (Generated with the work pack). TESTING RE - COMMISSIONING TASKS Ensure the equipment is in ready condition. 1. -LAND BACK INSPECTION TASKS 1. Contact the control room and inform operator that the equipment maintenance is complete and ready to be returned to duty. o
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PAGE 3 OF 4 ,)SUE No: 1.0 WIN-OPD-PMI-3121 REVIEW DUE DATE: SSUE DATE : I 8W Stat Insp Emerg Stops Dust Col DC416 18 Se p 2010 18 Sep 2009 Printed copies of this document are not controlled . To verify the copy is current , check on the controlled documents web viewer by following the "Controlled Documents" link from the Iron Ore home page.
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aN - OFF WORK COMPLETED Person ( s) Completed Work Name : Name : Initial: Initial: }-1 Sign: Sign: a^^ Date: Z Date:
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Name :
Hama: Supervisor Name :C'r/ IC '/fz__
Initial:
Initial:
Sign:
Sign:
Date:
Date:
Initial:
Sign:
Date : %9l4//2
PAGE 4 OF 4 WIN-OPD-PMI-3121 SciUE No: 1.0 REVIEW DUE DATE: SSUE DATE : 8W Stat Insp Emerg Stops Dust Col DC416 18 Se p 2010 18 Se p 2009 Printed copies of this document are not controlled. To verify the copy is current, check on the controlled documents web viewer by following the "Controlled Documents" link from the Iron Ore home page.
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Feed Back
Were Job Instructions Adequate Were the Isolation Procedures Correct Were any Extra Parts Required Yes / No Yes/ No Yes / No CDDR - Completed Defects rectified CDFW - Completed Further work required CDND - Completed No defects CNEQ - Not done Equipment not available CNLA - Not done Labour not available CCNR - Not done Not required CNOT - Not done Other
Comments / Findings
Internal Work Centre Confirmation Data Please return to the Maintenance Planning Group when complete... Name Work Centre Hours Worked Date Comments/Delay Details
Yes / No
Confirmation
0011213265
Completed By Signature:
0011213265