Kvaerner E & C

Project:

PTA - PANIPAT
Filtration & drying Design calculation For Superstructure VR Checked By : NNP Approved By: 24/2/04. Date: 24/2/04. Date:

Subject: Prepared By: Date:

2090 / 1145 Appendix XII to Cal. No: 4935-30001-21- CS-CL-0024 R2 Job No:

RLM 24/2/04.

Area No:
Item Tag:

Sheet No:

1 of

11

Monorail MR1

w1/m run

Beam location R2 Floor level = BOS EL of monorail = B/w grids along N-S , B/w grids along E-W , Capacity of monorail , P = 107.675 106.475 D4 & D6 DA & DC 22 kN L R1

( Ref. Eqpt. Layout - Drg. No. 0028 - Page - 9 of 11 )

a). Sectional properties Beam section = MB300 + 110x10 thk. Flg plt on each face Depth of column section, D = 300 mm Breadth of flange plate , Bfp = 140 mm Thickness of web, tw = 7.7 mm Thickness of flange, T = 13.1 mm Depth of web plate, dw= 273.8 mm 4 Moment of inertia of beam section, Izz = = 8990 cm 4 Moment of inertia of beam section, Iyy = = 486 cm 2 Area of section, A = = 58.6 cm Size of flange plate = 110 x 10 thick at top and bottom, Total depth of member = 300 + 20 = 320 mm 2 Total area of member = 2x11x1+ 58.6 = 80.6 cm 4 Additional moment of inertia, Izz_a = 2x110x10^3/12+ 2 x 110 x 10 x 306^2 = 20602 cm 4 Total moment of inertia, Izz_g = Izz + Izz_a = 8990 + 20601.75 = 29591.8 cm 4 Additional moment of inertia, Iyy_a = 2x10x110^3/12= 221.83 cm 4 Total moment of inertia, Iyy_g = Iyy + Iyy_a = 486 + 221.83 = 707.833 cm 3 Modulus of section, Zxx = 29591.75 / 16 = 1849.5 cm Least radius of gyration, rmin = sqrt ( Iyy_g / A ) = 29.63 mm Radius of gyration, rz = sqrt ( Izz_g / A ) = 191.6 mm self weight of beam = 0.00806 x 78.5 = 0.633 kN/m b). Loading details Span of the beam, L = 3 m Effective span of the compression flange, Le = Uniformly Distributed load, w1 = 0.633 kN/m

5 m

c). Calculation of design forces Maximum S.F Total load on the beam, W = 0.63x3 + 22 = 23.898 kN Taking moment about left support = ( wxLxLx0.5 + P.L/2 )/ L R2 = (0.63x3x3x 0.5 + 22 x 1.5) / 3 R2= 11.95 kN R1= 23.9 - 11.95 = 11.95 kN

Kvaerner E & C
Project: Subject: Prepared By: Date:

PTA - PANIPAT
Filtration & drying Design calculation For Superstructure VR Checked By : NNP Approved By: 24/2/04. Date: 24/2/04. Date:

2090 / 1145 Appendix XII to Cal. No: 4935-30001-21- CS-CL-0024 R2 Job No:

RLM 24/2/04.

Area No:

Item Tag: Sheet No:

2 of

11

Maximum B.M Maximum bending moments are calculated at point load application and at centre of beam. B.M at beam centre = R1x L/2 - wxLxLx8 )= 17.212 kNm

d). Calculation of required section modulus Le/ rmin = 5000 / 29.63 = 168.72 T/tw = 13.1 / 7.7 = 1.7013 From IS 800 , Table 6-1B page 58 D/T = 300 / 13.1 = d1/tw = (300-2x13.1) / 7.7 = 22.90 35.56

For Le/rmin = 160 & D/T = 20 For Le/rmin = 160 & D/T = 25 For Le/rmin = 170 & D/T = 20 For Le/rmin = 170 & D/T = 25 Interpolating the above values for the available Le/rmin and D/T For Le/rmin = 168.72 & bc = 168.72 & bc = 168.72 & bc = D/T = 20 98.38 N/sq.mm D/T = 25 89.51 N/sq.mm D/T = 22.90 93.24 N/sq.mm

bc bc bc bc

= = = =

101 93 98 89

N/sq.mm N/sq.mm N/sq.mm N/sq.mm

101 - (101 - 98)x(168.72 - 160)/(170-160)

For Le/rmin =

93 - (93 - 89)x(168.72 - 160)/(170-160)

For Le/rmin =

98.38 - (98.38 - 89.51)x(25 - 22.9)/(25-20)

Required section modulus for the beam, Zxx_req = = Maximum stress in the beam = Stress ratio, bc cal bc = bc cal 0.100 Mz/Zz =

Max. B.M / bc 3 184.604 cm 9.306 N/sq.mm

e). Check for shear Maximum shear force = Shear stresss = S.F/(Dxtw) = f). Check for delection Maximum deflection of beam is at centre 5x w1 x L 4 = 0.0113 mm 384 x E x Izz PL 3 /48 EIzz = Deflection at centre of beam due to point load = 0.209 mm Total deflection = 0.01 + 0.21= 0.220 mm Maximum allowable deflection = L/325 = 7.5 mm Beam is safe in Deflection Deflection at centre of beam due to u.d load = 11.9 kN 5.17 N/sq.mm

Beam is safe in shear, ( < 100 N/sq.mm )

Kvaerner E & C
Project: Subject:
Prepared By:

PTA - PANIPAT
Filtration & drying Design calculation For Superstructure VR Checked By : NNP Approved By: 24/2/04. Date: 24/2/04.
Date:

2090 / 1145 Appendix XII to Cal. No: 4935-30001-21- CS-CL-0024 R2 Job No:

RLM 24/2/04.

Area No: Item Tag: Sheet No:

Date:

3 of

11

Monorail MR2 w1/m run P Beam location Floor level = BOS EL of monorail = B/w grids along N-S , B/w grids along E-W , Capacity of monorail , P = 110.850 110.034 D10 & D11 DA & DC 30 kN

R1 L

R2

( Ref. Eqpt. Layout - Drg. No. 0042 - Page - 10 of 11 )

a). Sectional properties Beam section = Depth of section, D = Breadth of flange, bf = Thickness of web, tw = Thickness of flange, T = Min. radius of gyration, rmin = Modulus of section, Zxx = Moment of inertia, Ixx = b). Loading details ISMB300 300 125 6.9 12.5 26.5 410 5130 Weight / m = mm mm mm mm mm cm 3 4 cm 0.373 kN/m

Span of the beam, L = 4 m Effective span of the compression flange, Le = Uniformly Distributed load, w1 = 0.373 kN/m

4 m

c). Calculation of design forces Maximum S.F Total load on the beam, W = 0.373x4 + 30 = 31.492 kN

Taking moment about left support =

( wxLxLx0.5 + P.L/2 )/ L R2 = (0.373x4x4x 0.5 + 30 x 2) / 4 R2= 15.75 kN R1= 31.492 - 15.75 = 15.75 kN

Maximum B.M Maximum bending moments are calculated at point load application and at centre of beam. B.M at beam centre = R1x L/2 - wxLxLx8 )= 30.746 kNm

Kvaerner E & C
Project: Subject: Prepared By: Date:

PTA - PANIPAT
Filtration & drying Design calculation For Superstructure VR Checked By : NNP Approved By: 24/2/04. Date: 24/2/04.
Date:

2090 / 1145 Appendix XII to Cal. No: 4935-30001-21- CS-CL-0024 R2 Job No:

RLM 24/2/04.

Area No:
Item Tag: Sheet No:

4 of

11

d). Calculation of required section modulus Le/ rmin = T/tw = 4000 / 26.5 = 12.5 / 6.9 = 150.94 1.8116 D/T = 300 / 12.5 = d1/tw = (300-2x12.5) / 6.9 = 24.00 39.86

From IS 800 , Table 6-1B page 58 For Le/rmin = For Le/rmin = For Le/rmin = For Le/rmin = 150 150 160 160 & & & & D/T = D/T = D/T = D/T = 20 25 20 25 bc bc bc bc = = = = 105 98 101 93 N/sq.mm N/sq.mm N/sq.mm N/sq.mm

Interpolating the above values for the available Le/rmin and D/T

For Le/rmin =

150.94 & bc = 150.94 & bc = 150.94 & bc =

D/T = 20 104.62 N/sq.mm D/T = 25 97.53 N/sq.mm D/T = 24.00 98.95 N/sq.mm

105 - (105 - 101)x(150.94 - 150)/(160-150)

For Le/rmin =

98 - (98 - 93)x(150.94 - 150)/(160-150)

For Le/rmin =

104.62 - (104.62 - 97.53)x(25 - 24)/(25-20)

Required section modulus for the beam, Zxx_req = = Maximum stress in the beam = bc cal Mz/Zz =

Max. B.M / bc 3 310.731 cm 74.99 N/sq.mm

Stress ratio, e). Check for shear

bc cal bc

0.758

Maximum shear force = Shear stresss = S.F/(Dxtw) = f). Check for delection

15.7 kN 7.61 N/sq.mm

Beam is safe in shear, ( < 100 N/sq.mm )

Maximum deflection of beam is at centre 5x w1 x L 4 = 0.1212 mm 384 x E x Izz PL 3 /48 EIzz = Deflection at centre of beam due to point load = 3.90 mm Total deflection = 0.12 + 3.9= 4.020 mm Maximum allowable deflection = L/325 = 10 mm Beam is safe in Deflection Deflection at centre of beam due to u.d load =

Kvaerner E & C
Project: Subject:
Prepared By:

PTA - PANIPAT
Filtration & drying Design calculation For Superstructure VR Checked By : NNP Approved By: 24/2/04. Date: 24/2/04.
Date:

2090 / 1145 Appendix XII to Cal. No: 4935-30001-21- CS-CL-0024 R2 Job No:

RLM 24/2/04.

Area No: Item Tag: Sheet No:

Date:

5 of

11

Monorail MR3 w1/m run P Beam location Floor level = BOS EL of monorail = B/w grids along N-S , B/w grids along E-W , Capacity of monorail , P = 110.850 110.134 D10 & D11 DC & DF 30 kN

R1 L

R2

( Ref. Eqpt. Layout - Drg. No. 0042 - Page - 10 of 11 )

a). Sectional properties Beam section = Depth of section, D = Breadth of flange, bf = Thickness of web, tw = Thickness of flange, T = Min. radius of gyration, rmin = Modulus of section, Zxx = Moment of inertia, Ixx = b). Loading details ISMB300 300 125 6.9 12.5 26.5 410 5130 Weight / m = mm mm mm mm mm cm 3 4 cm 0.373 kN/m

Span of the beam, L = 4 m Effective span of the compression flange, Le = Uniformly Distributed load, w1 = 0.373 kN/m

4 m

c). Calculation of design forces Maximum S.F Total load on the beam, W = 0.373x4 + 30 = 31.492 kN

Taking moment about left support =

( wxLxLx0.5 + P.L/2 )/ L R2 = (0.373x4x4x 0.5 + 30 x 2) / 4 R2= 15.75 kN R1= 31.492 - 15.75 = 15.75 kN

Maximum B.M Maximum bending moments are calculated at point load application and at centre of beam. B.M at beam centre = R1x L/2 - wxLxLx8 )= 30.746 kNm

Kvaerner E & C
Project: Subject: Prepared By: Date:

PTA - PANIPAT
Filtration & drying Design calculation For Superstructure VR Checked By : NNP Approved By: 24/2/04. Date: 24/2/04.
Date:

2090 / 1145 Appendix XII to Cal. No: 4935-30001-21- CS-CL-0024 R2 Job No:

RLM 24/2/04.

Area No:
Item Tag: Sheet No:

6 of

11

d). Calculation of required section modulus Le/ rmin = T/tw = 4000 / 26.5 = 12.5 / 6.9 = 150.94 1.8116 D/T = 300 / 12.5 = d1/tw = (300-2x12.5) / 6.9 = 24.00 39.86

From IS 800 , Table 6-1B page 58 For Le/rmin = For Le/rmin = For Le/rmin = For Le/rmin = 150 150 160 160 & & & & D/T = D/T = D/T = D/T = 20 25 20 25 bc bc bc bc = = = = 105 98 101 93 N/sq.mm N/sq.mm N/sq.mm N/sq.mm

Interpolating the above values for the available Le/rmin and D/T

For Le/rmin =

150.94 & bc = 150.94 & bc = 150.94 & bc =

D/T = 20 104.62 N/sq.mm D/T = 25 97.53 N/sq.mm D/T = 24.00 98.95 N/sq.mm

105 - (105 - 101)x(150.94 - 150)/(160-150)

For Le/rmin =

98 - (98 - 93)x(150.94 - 150)/(160-150)

For Le/rmin =

104.62 - (104.62 - 97.53)x(25 - 24)/(25-20)

Required section modulus for the beam, Zxx_req = = Maximum stress in the beam = bc cal Mz/Zz =

Max. B.M / bc 3 310.731 cm 74.99 N/sq.mm

Stress ratio, e). Check for shear

bc cal bc

0.758

Maximum shear force = Shear stresss = S.F/(Dxtw) = f). Check for delection

15.7 kN 7.61 N/sq.mm

Beam is safe in shear, ( < 100 N/sq.mm )

Maximum deflection of beam is at centre 5x w1 x L 4 = 0.1212 mm 384 x E x Izz PL 3 /48 EIzz = Deflection at centre of beam due to point load = 3.90 mm Total deflection = 0.12 + 3.9= 4.020 mm Maximum allowable deflection = L/325 = 10 mm Beam is safe in Deflection Deflection at centre of beam due to u.d load =

Kvaerner E & C
Project: Subject:
Prepared By:

PTA - PANIPAT
Filtration & drying Design calculation For Superstructure VR Checked By : NNP Approved By: 24/2/04. Date: 24/2/04. Date: 8/12/03.

2090 / 1145 Appendix XII to Cal. No: 4935-30001-21- CS-CL-0024 R2 Job No:

RLM 24/2/04.

Area No: Item Tag: Sheet No:

Date:

7 of

11

Monorail MR4 w1/m run P Beam location Floor level = BOS EL of monorail = B/w grids along N-S , B/w grids along E-W , Capacity of monorail , P = 113.775 113.159 D10 & D11 DF & DI 20 kN

R1 L

R2

( Ref. Eqpt. Layout - Drg. No. 0043 - Page - 11 of 11 )

a). Sectional properties Beam section = Depth of section, D = Breadth of flange, bf = Thickness of web, tw = Thickness of flange, T = Min. radius of gyration, rmin = Modulus of section, Zxx = Moment of inertia, Ixx = b). Loading details ISMB300 300 125 6.9 12.5 26.5 410 5130 Weight / m = mm mm mm mm mm cm 3 4 cm 0.373 kN/m

Span of the beam, L = 3 m Effective span of the compression flange, Le = Uniformly Distributed load, w1 = 0.373 kN/m

3 m

c). Calculation of design forces Maximum S.F Total load on the beam, W = 0.373x3 + 20 = 21.119 kN

Taking moment about left support =

( wxLxLx0.5 + P.L/2 )/ L R2 = (0.373x3x3x 0.5 + 20 x 1.5) / 3 R2= 10.56 kN R1= 21.119 - 10.56 = 10.56 kN

Maximum B.M Maximum bending moments are calculated at point load application and at centre of beam. B.M at beam centre = R1x L/2 - wxLxLx8 )= 15.42 kNm

Kvaerner E & C
Project: Subject: Prepared By: Date:

PTA - PANIPAT
Filtration & drying Design calculation For Superstructure VR Checked By : NNP Approved By: 24/2/04. Date: 24/2/04. Date:

2090 / 1145 Appendix XII to Cal. No: 4935-30001-21- CS-CL-0024 R2 Job No:

RLM 24/2/04.

Area No:
Item Tag: Sheet No:

8 of

11

d). Calculation of required section modulus Le/ rmin = T/tw = 3000 / 26.5 = 12.5 / 6.9 = 113.21 1.8116 D/T = 300 / 12.5 = d1/tw = (300-2x12.5) / 6.9 = 24.00 39.86

From IS 800 , Table 6-1B page 58 For Le/rmin = For Le/rmin = For Le/rmin = For Le/rmin = 110 110 120 120 & & & & D/T = D/T = D/T = D/T = 20 25 20 25 bc bc bc bc = = = = 124 119 119 113 N/sq.mm N/sq.mm N/sq.mm N/sq.mm

Interpolating the above values for the available Le/rmin and D/T

For Le/rmin =

113.21 & bc = 113.21 & bc = 113.21 & bc =

D/T = 20 122.40 N/sq.mm D/T = 25 117.08 N/sq.mm D/T = 24.00 118.14 N/sq.mm

124 - (124 - 119)x(113.21 - 110)/(120-110)

For Le/rmin =

119 - (119 - 113)x(113.21 - 110)/(120-110)

For Le/rmin =

122.4 - (122.4 - 117.08)x(25 - 24)/(25-20)

Required section modulus for the beam, Zxx_req = = Maximum stress in the beam = bc cal Mz/Zz =

Max. B.M / bc 3 130.520 cm 37.609 N/sq.mm

Stress ratio, e). Check for shear

bc cal bc

0.318

Maximum shear force = Shear stresss = S.F/(Dxtw) = f). Check for delection

10.6 kN 5.10 N/sq.mm

Beam is safe in shear, ( < 100 N/sq.mm )

Maximum deflection of beam is at centre 5x w1 x L 4 = 0.0383 mm 384 x E x Izz PL 3 /48 EIzz = Deflection at centre of beam due to point load = 1.10 mm Total deflection = 0.04 + 1.1= 1.135 mm Maximum allowable deflection = L/325 = 7.5 mm Beam is safe in Deflection Deflection at centre of beam due to u.d load =