You are on page 1of 22

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

5.3 SYSTEM SETTING PROCEDURES


5.3.1 GENERAL This paragraph provides controller system setting procedure. NOTICE: Please follow by the procedures of item 5.3.3. if it is unnecessary, please do not change data of system setting to avoid hazards.

5.3.2 BRIEF INTRODUCTION Controller system setting procedures listed below: 1. LED Lightness set 2. Air temperature sensor compensation 3. Air flow temperature sensor compensation 4. Skin temperature sensor compensation 5. Machine Number 6. Motor speed alarm value 7. Set value of Low deviation for air temperature 8. Set value of High deviation for air temperature 9. Set value of Low deviation for skin temperature 10. Set value of High deviation for skin temperature 11. Minimum set value of air temperature 12. Maximum set value of air temperature 13. Minimum set value of skin temperature 14. Maximum set value of skin temperature 15. Set value of Over temperature alarm ( 37 16. Set value of Over temperature alarm ( 37 ) ) ) )

17. Set value of air flow Over temperature alarm ( 37 18. Set value of air flow Over temperature alarm( 37

5-2
I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

5.3.3 PROCEDURE At first, connected power supply, press and hold Set key for 2s as soon as switch on until Air temprature indicator displays --.-, and no display on Skin and Set temprature indicator. And then, press Up or Down until Air temprature indicator displays 78.6, after then, press Set key to enter into the system set screen, or press Silence/Reset key to exit. After entering into the set screen, Set temprature indicator displays set code, Air temprature indicator displays the specific set data. Turn on the power switch Press and hold the for 3s

Enter password

Press

key, EXIT

Press

or

key to enter password 78.6, key to confirm

Then press

Error

Password check YES System setting screen Press key or the set code Brightness set of indicator Key, set temperature indicator displays

Press or Key can change current set value END Press key Press and together

SAVE and EXIT

Return to original set Figure 5.2

I2

5-3

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

CODE 00.1 LED Lightness set Indicate the lightness , and set range is 00.1~01.5. The larger the lighter. CODE 00.2 Air temperature sensor compensation Set value of temperature compensation for air temperature sensor , and set range is -5.0~05.0 , means

the first figure of set value means the increasing and decreasing value. For Example, 00.2 that the air temperature adds 0.2 1.3 as compensation. as compensation. -1.3

means that the air temperature reduces

CODE 00.3 Air flow temperature sensor compensation temperature compensation for air flow temperature sensor , and set range is -5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example, 00.2 the air flow temperature adds 0.2 reduces 1.3 as compensation. as compensation. -1.3 means that

means that the air flow temperature

CODE 00.4 Skin temperature sensor compensation Set value of temperature compensation for skin temperature sensor , and set range is -5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example, 00.2 means that the skin temperature adds 0.2 as compensation. as compensation. -1.3 means that the skin

temperature reduces 1.3

CODE 00.5 Machine Number Set method of machine number, and set range is 00.0~02.0. For example, 00.1 measn No. 1 machine, 01.5 means No. 15. CODE 00.6 Motor speed alarm value Set method of fan speed, and set range is 00.0~25.5. Every 0.1 means 20 rpm. For example, 05.0 means 1000 rpm. Alarm will be active if the fan speed is lower than this value. CODE 00.7 Set value of Low deviation for air temperature Set method of low deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 .

CODE 00.8 Set value of High deviation for air temperature Set method of high deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 .

CODE 00.9 Set value of low deviation for skin temperature Set method of low deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 .

CODE 01.0 Set value of high deviation for skin temperature Set method of high deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 . 5-4
I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

CODE 01.1 Minimum set value of air temperature Set method of Minimum set value of air temperature, and set range is 20.0~34.0. For example, 25.0 means Minimum set value 25.0 .

CODE 01. 2 Maximum set value of air temperature Set method of Maximum set value of air temperature in mode of>37.0 37.0~39.0. For example, 39.0 means Maximum set value 39.0 CODE 01.3 Minimum set value of skin temperature Set method of Minimum set value of skin temperature, and set range is 30.0~34.0. For example, 34.0 means Minimum set value 25.0 . . , and set range is

CODE 01.4 Maximum set value of skin temperature Set method of Maximum set value of skin temperature in mode of>37.0 37.0~39.0. For example, 39.0 means Maximum set value 39.0 CODE 01.5 Set value of Over temperature alarm A ( 37 Set method of Over temperature alarm in air mode (set temperatuer 37.5~39.0. For example, 38.0 means over-temp alarm value 38.0 CODE 01.6 Set value of Over temperature alarm B ( 37 ) Set method of Over temperature alarm in air mode (set temperatuer 38.5~40.0. For example, 40.0 means over-temp alarm value 40.0 CODE 01.7 Set value of air flow Over temperature alarm A ( 37 Set method of alarm value for air flow blocked (set temperatuer 38.5~48.0. For example, 45.0 means alarm value for air flow blocked 45.0 CODE 01.8 Set value of air flow Over temperature alarm B ( 37 ) Set method of alarm value for air flow blocked (set temperatuer >37 For example, 45.0 means alarm value for air flow blocked 45.0 , and set range is 40.5~52.0. 37 , and set range is . 37 , and set range is . 37 , and set range is . , and set range is

I2

5-5

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

5.4 TROUBLESHOOTING PROCEDURES


5.4.1 GENERAL Troubleshooting guides for the Controller are provided in Paragraph 5.4.3 and Paragraph 5.4.4. Paragraph 5.4.3 provides the alarm code when the controller alarms. Paragraph 5.4.4 provides troubleshooting in the form of flowcharts. It is confirmed that the system settings are correct before troubleshooting. 5.4.2 TEST EQUIPMENT REQUIRED The test equipment listed below is required for troubleshooting the Controller. Equivalent test equipment may be substituted. Digital VOM, FLUKE 8060A 31.0 Air Temperature Simulation

Resistor Resistor R=23166 /0.25W/0.5%

31.0

Air flow Temperature Simulation

Resistor Resistor R=23166 /0.25W/0.5%

31.0

skin Temperature Simulation

Resistor Resistor R=23166 /0.25W/0.5% 5.4.3 TROUBLESHOOTING All alarms have the relevant alarm code except for the power ailure alarm, please refer to Table 5.1. TABLE 5.1 ERROR CODES ALARM CODE E0.1 E0.2 E0.3 TYPE Air temperature sensor failure alarm Isolated temperature sensor alarm Air temperature deviation failure alarm 5-6
I2

EXPLANATION AND CORRECTIVE ACTION Refer to Flow chart 5.1 Refer to Flow chart 5.2 Refer to Flow chart 5.3

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

TABLE 5.1 ERROR CODES (Continued) ALARM CODE E0.4 E0.5 E0.6 E0.7 E0.8 E0.9 E1.0 E1.1 H0.1 H0.2 TYPE Air flow sensor alarm Skin temperature sensor failure alarm Over temperature failure alarm Air circulation failure alarm Wrong position of skin sensor alarm Fan motor stop alarm High deviation temperature failure alarm Low deviation temperature failure alarm ROM failure alarm inside of Main MCU Internal system failure alarm inside of Main MCU EXPLANATION AND CORRECTIVE ACTION Refer to Flow chart 5.4 Refer to Flow chart 5.5 Refer to Flow chart 5.6 Refer to Flow chart 5.7 Check the position of skin sensor Refer to Flow chart 5.8 Check whether there is heat source nearby, if yes, please leave far away from the heat source. Check the close condition of all doors and panels Replace Main MCU Replace Main MCU 1. Check the connection of circuit between the main MUC and auxiliary MCU 2. Replace main MUC and auxiliary MCU Replace auxiliary MCU Replace auxiliary MCU Replace Main MCU Replace U13 on mian board Refer to Flow chart 5.9 Refer to Flow chart 5.10 Refer to Flow chart 5.11 Replace U20 on mian board When the key board of the control panel on controller short-circuit alarms, please replace the control panel. Inner storage battery failure alarm: 1. Check the wire connection between the inner storage battery and the power board. 2. Replace the inner storage battery. Refer to Flow chart 5.12 5-7

H0.3

communication failure alarm

H0.4 H0.5 H0.6 H0.7 H0.8 H0.9 H1.0 H1.1 H1.2

ROM failure alarm inside auxiliary MCU Internal system failure alarm inside auxiliary MCU E2PROM failure alarm SRAM failure alarm Main ADC failure alarm Auxiliary ADC failure alarm Heat system failure alarm Real timer RTC failure alarm Keyboard fault alarm

H1.3

Battery failure alarm

Power failure alarm


I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

5.4.4 TROUBLESHOOTING FLOW CHART Before troubleshooting, forst, please switch off, and disconnect the power cable, and then open the top cover of warmer module and the back cover of column. And then connect the power cable and turn onthe switch, at the same time, make sure that power +5V, +12V of controller, element, and all cables are in good condition.In working state, press Up Key and Air mode Key , you can find the isolated temperature and air flow temperarture in the air and set temperature indicator respectively. So it is easy for service man to find the cause of trouble.

AIR TEMPERATURE SENSOR FAILURE ALARM E0.1

no Good conection? Check connection of air temperature sensor, and the wiring of all circuit board

The 31.0 0.2

Air Temperature Simulation (decade

Equal to 23166 182 )is instead of the air temperature sensor, turn on power supply

the temperature display is 31.0 and add the alarm E0.1? no Replace the air temperature sensor

compensation temperature of system set procedure

yes

on the main board

U11-6 is 2.3V?

no

check the connect to R21, U1-6

Yes CHECK U11

FLOW CHART 5.1 AIR TEMPERATURE SENSOR FAILURE 5-8


I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

ISOLATED TEMPERATURE SENSOR FAILURE ALARM E0.2 ``

no Good conection? Check connection of isolated temperature sensor, and the wiring of all circuit board

The 31.0 0.2

Air Temperature Simulation (decade

Equal to 23166 182 )is instead of the isolated temperature sensor, turn on power supply

See 5.4.4, the isolated temperature is 31.0 alarm E0.2?

no Replace the isolated temperature sensor

yes

no on the main board U21-6 is 2.3V? check the connect to R16, U21-6

Yes Check U21

FLOW CHART 5.2

ISOLATED TEMPERATURE SENSOR FAILURE

I2

5-9

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

Air temperature deviation failure alarm E0.3 ``

no Good conection? Check connection of isolated temperature sensor, and the wiring of all circuit board

The 31.0 0.2

Air Temperature Simulation (decade

Equal to 23166 182 )is instead of the air and isolated temperature sensor, turn on power supply

See 5.4.4, check whether The air temeprature and isolated tempertire is added the temperature compensation based on 31.0 yes alarm E0.3? no Replace sensor

U11-6, on the main board U21-6 is 2.3V?

no check the connect to R16 and U21-6, R21 and U11-6

Yes

Replace U11 or U21

FLOW CHART 5.3

AIR TEMPERATURE DEVIATION FAILURE

5-10
I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

Air flow sensor failure alarm E0.4

no Good conection? Check connection of sensor,and the wiring of all circuit board

The 31.0 0.2

Air Temperature Simulation (decade

Equal to 23166 182 )is instead of air flow temperature sensor, turn on power supply

See 5.4.4, check whether The air temeprature and isolated tempertire is added the temperature compensation based on 31.0 yes alarm E0.4? no Replace air flow sensor

no on the main board U11-8 is 2.3V? check the connect to R23 and U11-8

Replace U11

FLOW CHART 5.4

AIR FLOW SENSOR FAILURE

I2

5-11

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

SKIN TEMPERATURE SENSOR FAILURE ALARM E0.5

Check connection between skin sensor Good conection? Socket and circuit board, the connection Of all circuit board

The 31.0 0.2

Air Temperature Simulation (decade

Equal to 23166 182 )is instead of air flow temperature sensor, turn on power supply

the temperature display is 31.0 , added the temperature compensation in system set procedure yes alarm E0.5?

no Replace the skin temperature sensor

no on the main board U11-7 is 2.3V? check connect Relay R22 to U1-7

Yes

Check U11

FLOW CHART 5.5 SKIN TEMPERATURE SENSOR FAILURE

5-12
I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

Over-temp failure E0.6

yes Is there heat source nearby? Far away from the heat source

no yes Air and isolated temperature Sensor is OK? Check air and isolated temperature sensor

no

Replace air and isolated temperature sensor

FLOW CHART 5.6 OVER TEMPERATURE FAILURE

Air circulation failure alarm E0.7

Check whether the inlet Or outlet is blocked

Check the air flow condition of inlet and outlet

FLOW CHART 5.7 AIR CIRCULAATION FAILURE

I2

5-13

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

Fan Motor Failure Alarm E0.9

Motor rotating

no

Motor input terminal Is AC power?

no

Check the power cord

yes yes

on the power supply board

Pulse at U5-2?

no

Check the fan detected board

Capacitor CM is good

no Replace the capacitor CM

yes

yes

no on the power supply board Pulse at U5-3 Check U5

Replace the Motor

yes

on the main board Pulse U12-16?

no check the connection between the main board and the power supply board

yes Check U12

FLOW CHART 5.8 FAN MOTOR FAILURE ALARM( SHEET 1 OF 2)

5-14
I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

Slow Motor Speed Alarm E0.9

yes

Motor input Voltage is ok?

no Check the power input

yes

no Capacitor CM is good Replace the capacitor CM

yes

Replace the motor

FLOW CHART 5.8 FAN MOTOR FAILURE ALARM ( SHEET 2 OF 2)

I2

5-15

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

Main ADC failure alarm H0.8

On main board

Crosspoint

of

R5

no Check R5, R6

and R6 is +2.5V?

Pin On main board

of

U11-13

is

no

Check the jumper wire of U11-13, R5, R6

+2.5V?

Connection On main board

of

U11 Check the connecting wire

and U12 is OK?

Replace U11

FLOW CHART 5.9 MAIN ADC FAILURE ALARM

5-16
I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

Auxiliary ADC failure alarm H0.9

On main board

Crosspoint of R14 and R15 is +2.5V?

no Check R14, R15

Pin On main board

of

U21-9

is

no

Check the jumper wire of U21-9, R14, R15

+2.5V?

Connection On main board

of

U21

Check the connecting wire

and U18 is OK?

Replace U21

FLOW CHART 5.10 AUXILIARY ADC FAILURE ALARM

I2

5-17

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

Heat circuit failure alarm H1.0

Disconnet power supply, measure resistance of two terminals for heater

yes Heater is open circuit or short circuit? Replace heater

no Conneat power board and main board

Element number from here is on power board Connect pin 1 (ssr-ctr) and pin 3 (relay-ctr) on J8 to VCC power make two conrol signals high level

no Base of triode Q2, Q3 is >0.7V? Check triode Q2, Q3 and resistor R8,R9

yes

there relay

+12V and

on

solid control

no Replace triode Q2 or Q3

terminal of relay K1

yes To sheet 2

FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 1 OF 4)

5-18
I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

From sheet 1

Output terminal of solid relay and relay K1 can work?

no

Replace solid relay or relay K1

yes no Voltage of U1-2 is > 5mV Check inductor T1

yes no Voltage of U1-1 is >2V? Check U1,R1 ,C4

yes

Base of triode Q1 >0.7V?

no Check R2,R6,C5

yes

Base of triode Q1 >0V?

no Repalce triode Q1

yes Connet pin 1 (ssr-ctr) and pin3 (relay-ctr) on J8 to GND make two control signals high level

To sheet 3

FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 2 OF 4)

I2

5-19

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

From sheet 2

yes Base of triode Q1,Q3 is 0V? Check triode Q2,Q3 and resistor R8, R9

no

Is there +12V on control terminal of solid relay and relay K1

yes Replace Q2 or Q3 triode

no no Voltage U1-2 is 0V? Check inductor T1

Yes no Voltage U1-1 is 0V? Check U1,R1,C4

Yes no Check R2, R6, C5

Base of triode Q1 is 0V?

yes no Replace triode Q1

Base of triode Q1 is 5V?

yes

To sheet 4

FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 3 OF 4) 5-20


I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

From sheet 3

Connect power board and main board

Switch off during measuring

The pins on porer board J8-1, 3, 4 and J2-1, 3, 4 on main board works?

no Replace connecting wire

yes

Element number from here is on mainboard

Connect pins U8-2, 11 to VCC power

no Pin of U8-9, 18 is 5V? Yes Check U8

Measure the voltage of U15-2 for self-checking yes no Replace U15

Voltage is changing from low level to high level?

yes Replace main board

yes Still alarming after replacing U15

FLOW CHART 5.11 HEAT SYSTEM FAILURE (SHEET 4 OF 4)

I2

5-21

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

Power Failure Alarm

Is there AC power on input socket?

No

Check outside power input

Yse

Initial trans for mer is AC power?


Yes

No

Check the connecting wire of trans for mer and ower cord, and Fuse F1, F2, F3 on AC entry board

Secondary output of transformer is 9V, 15V?

No Replace transformer

Yes

On power board

Pin 3 on U2, U3 is +5V?

Check U2, U3 and prefix circuit

Yes

On power board

Pin4 of U4 is +12V?

No Check U4 and prefix circuit

Yes

On power board

Cross point of R17, R18 is +2.5V?

No

Check R17, R18

Yes To sheet 2

FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 1 OF 2) 5-22


I2

SERVICE MANUAL FOR INFANT INCUBATOR

EDITION/REVISION B/0

From sheet 1

Crosspoint of On power board R19, R20 is 2.5V?

No Replace R19, R20

Yes

Crosspoint of On power board R21, R22 is 2.1V?

No Replace R21, R22

Yes

On power board

Pins7, 1 of U6 is high level?

No Replace U6

Yes No On main board Pin5 of U8 is low level? Check the connection of power board and main board

Yes

On main board

Pin4 of U8 is low level?

No Replace U8

Yes Replace main board

FLOW CHART 5.12 POWER FAILURE ALARM (SHEET 2 OF 2)

I2

5-23

You might also like