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EDITION/REVISION B/0
5.3.2 BRIEF INTRODUCTION Controller system setting procedures listed below: 1. LED Lightness set 2. Air temperature sensor compensation 3. Air flow temperature sensor compensation 4. Skin temperature sensor compensation 5. Machine Number 6. Motor speed alarm value 7. Set value of Low deviation for air temperature 8. Set value of High deviation for air temperature 9. Set value of Low deviation for skin temperature 10. Set value of High deviation for skin temperature 11. Minimum set value of air temperature 12. Maximum set value of air temperature 13. Minimum set value of skin temperature 14. Maximum set value of skin temperature 15. Set value of Over temperature alarm ( 37 16. Set value of Over temperature alarm ( 37 ) ) ) )
17. Set value of air flow Over temperature alarm ( 37 18. Set value of air flow Over temperature alarm( 37
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EDITION/REVISION B/0
5.3.3 PROCEDURE At first, connected power supply, press and hold Set key for 2s as soon as switch on until Air temprature indicator displays --.-, and no display on Skin and Set temprature indicator. And then, press Up or Down until Air temprature indicator displays 78.6, after then, press Set key to enter into the system set screen, or press Silence/Reset key to exit. After entering into the set screen, Set temprature indicator displays set code, Air temprature indicator displays the specific set data. Turn on the power switch Press and hold the for 3s
Enter password
Press
key, EXIT
Press
or
Then press
Error
Password check YES System setting screen Press key or the set code Brightness set of indicator Key, set temperature indicator displays
Press or Key can change current set value END Press key Press and together
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5-3
EDITION/REVISION B/0
CODE 00.1 LED Lightness set Indicate the lightness , and set range is 00.1~01.5. The larger the lighter. CODE 00.2 Air temperature sensor compensation Set value of temperature compensation for air temperature sensor , and set range is -5.0~05.0 , means
the first figure of set value means the increasing and decreasing value. For Example, 00.2 that the air temperature adds 0.2 1.3 as compensation. as compensation. -1.3
CODE 00.3 Air flow temperature sensor compensation temperature compensation for air flow temperature sensor , and set range is -5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example, 00.2 the air flow temperature adds 0.2 reduces 1.3 as compensation. as compensation. -1.3 means that
CODE 00.4 Skin temperature sensor compensation Set value of temperature compensation for skin temperature sensor , and set range is -5.0~05.0 , the first figure of set value means the increasing and decreasing value. For Example, 00.2 means that the skin temperature adds 0.2 as compensation. as compensation. -1.3 means that the skin
CODE 00.5 Machine Number Set method of machine number, and set range is 00.0~02.0. For example, 00.1 measn No. 1 machine, 01.5 means No. 15. CODE 00.6 Motor speed alarm value Set method of fan speed, and set range is 00.0~25.5. Every 0.1 means 20 rpm. For example, 05.0 means 1000 rpm. Alarm will be active if the fan speed is lower than this value. CODE 00.7 Set value of Low deviation for air temperature Set method of low deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 .
CODE 00.8 Set value of High deviation for air temperature Set method of high deviation alarm in air mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 .
CODE 00.9 Set value of low deviation for skin temperature Set method of low deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 .
CODE 01.0 Set value of high deviation for skin temperature Set method of high deviation alarm in skin mode, and set range is 00.0~05.0. For example, 00.8 means 0.8 . 5-4
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EDITION/REVISION B/0
CODE 01.1 Minimum set value of air temperature Set method of Minimum set value of air temperature, and set range is 20.0~34.0. For example, 25.0 means Minimum set value 25.0 .
CODE 01. 2 Maximum set value of air temperature Set method of Maximum set value of air temperature in mode of>37.0 37.0~39.0. For example, 39.0 means Maximum set value 39.0 CODE 01.3 Minimum set value of skin temperature Set method of Minimum set value of skin temperature, and set range is 30.0~34.0. For example, 34.0 means Minimum set value 25.0 . . , and set range is
CODE 01.4 Maximum set value of skin temperature Set method of Maximum set value of skin temperature in mode of>37.0 37.0~39.0. For example, 39.0 means Maximum set value 39.0 CODE 01.5 Set value of Over temperature alarm A ( 37 Set method of Over temperature alarm in air mode (set temperatuer 37.5~39.0. For example, 38.0 means over-temp alarm value 38.0 CODE 01.6 Set value of Over temperature alarm B ( 37 ) Set method of Over temperature alarm in air mode (set temperatuer 38.5~40.0. For example, 40.0 means over-temp alarm value 40.0 CODE 01.7 Set value of air flow Over temperature alarm A ( 37 Set method of alarm value for air flow blocked (set temperatuer 38.5~48.0. For example, 45.0 means alarm value for air flow blocked 45.0 CODE 01.8 Set value of air flow Over temperature alarm B ( 37 ) Set method of alarm value for air flow blocked (set temperatuer >37 For example, 45.0 means alarm value for air flow blocked 45.0 , and set range is 40.5~52.0. 37 , and set range is . 37 , and set range is . 37 , and set range is . , and set range is
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EDITION/REVISION B/0
31.0
31.0
Resistor Resistor R=23166 /0.25W/0.5% 5.4.3 TROUBLESHOOTING All alarms have the relevant alarm code except for the power ailure alarm, please refer to Table 5.1. TABLE 5.1 ERROR CODES ALARM CODE E0.1 E0.2 E0.3 TYPE Air temperature sensor failure alarm Isolated temperature sensor alarm Air temperature deviation failure alarm 5-6
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EXPLANATION AND CORRECTIVE ACTION Refer to Flow chart 5.1 Refer to Flow chart 5.2 Refer to Flow chart 5.3
EDITION/REVISION B/0
TABLE 5.1 ERROR CODES (Continued) ALARM CODE E0.4 E0.5 E0.6 E0.7 E0.8 E0.9 E1.0 E1.1 H0.1 H0.2 TYPE Air flow sensor alarm Skin temperature sensor failure alarm Over temperature failure alarm Air circulation failure alarm Wrong position of skin sensor alarm Fan motor stop alarm High deviation temperature failure alarm Low deviation temperature failure alarm ROM failure alarm inside of Main MCU Internal system failure alarm inside of Main MCU EXPLANATION AND CORRECTIVE ACTION Refer to Flow chart 5.4 Refer to Flow chart 5.5 Refer to Flow chart 5.6 Refer to Flow chart 5.7 Check the position of skin sensor Refer to Flow chart 5.8 Check whether there is heat source nearby, if yes, please leave far away from the heat source. Check the close condition of all doors and panels Replace Main MCU Replace Main MCU 1. Check the connection of circuit between the main MUC and auxiliary MCU 2. Replace main MUC and auxiliary MCU Replace auxiliary MCU Replace auxiliary MCU Replace Main MCU Replace U13 on mian board Refer to Flow chart 5.9 Refer to Flow chart 5.10 Refer to Flow chart 5.11 Replace U20 on mian board When the key board of the control panel on controller short-circuit alarms, please replace the control panel. Inner storage battery failure alarm: 1. Check the wire connection between the inner storage battery and the power board. 2. Replace the inner storage battery. Refer to Flow chart 5.12 5-7
H0.3
ROM failure alarm inside auxiliary MCU Internal system failure alarm inside auxiliary MCU E2PROM failure alarm SRAM failure alarm Main ADC failure alarm Auxiliary ADC failure alarm Heat system failure alarm Real timer RTC failure alarm Keyboard fault alarm
H1.3
EDITION/REVISION B/0
5.4.4 TROUBLESHOOTING FLOW CHART Before troubleshooting, forst, please switch off, and disconnect the power cable, and then open the top cover of warmer module and the back cover of column. And then connect the power cable and turn onthe switch, at the same time, make sure that power +5V, +12V of controller, element, and all cables are in good condition.In working state, press Up Key and Air mode Key , you can find the isolated temperature and air flow temperarture in the air and set temperature indicator respectively. So it is easy for service man to find the cause of trouble.
no Good conection? Check connection of air temperature sensor, and the wiring of all circuit board
Equal to 23166 182 )is instead of the air temperature sensor, turn on power supply
the temperature display is 31.0 and add the alarm E0.1? no Replace the air temperature sensor
yes
U11-6 is 2.3V?
no
EDITION/REVISION B/0
no Good conection? Check connection of isolated temperature sensor, and the wiring of all circuit board
Equal to 23166 182 )is instead of the isolated temperature sensor, turn on power supply
yes
no on the main board U21-6 is 2.3V? check the connect to R16, U21-6
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EDITION/REVISION B/0
no Good conection? Check connection of isolated temperature sensor, and the wiring of all circuit board
Equal to 23166 182 )is instead of the air and isolated temperature sensor, turn on power supply
See 5.4.4, check whether The air temeprature and isolated tempertire is added the temperature compensation based on 31.0 yes alarm E0.3? no Replace sensor
Yes
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EDITION/REVISION B/0
no Good conection? Check connection of sensor,and the wiring of all circuit board
Equal to 23166 182 )is instead of air flow temperature sensor, turn on power supply
See 5.4.4, check whether The air temeprature and isolated tempertire is added the temperature compensation based on 31.0 yes alarm E0.4? no Replace air flow sensor
no on the main board U11-8 is 2.3V? check the connect to R23 and U11-8
Replace U11
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EDITION/REVISION B/0
Check connection between skin sensor Good conection? Socket and circuit board, the connection Of all circuit board
Equal to 23166 182 )is instead of air flow temperature sensor, turn on power supply
the temperature display is 31.0 , added the temperature compensation in system set procedure yes alarm E0.5?
no on the main board U11-7 is 2.3V? check connect Relay R22 to U1-7
Yes
Check U11
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EDITION/REVISION B/0
yes Is there heat source nearby? Far away from the heat source
no yes Air and isolated temperature Sensor is OK? Check air and isolated temperature sensor
no
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EDITION/REVISION B/0
Motor rotating
no
no
yes yes
Pulse at U5-2?
no
Capacitor CM is good
yes
yes
yes
no check the connection between the main board and the power supply board
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EDITION/REVISION B/0
yes
yes
yes
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EDITION/REVISION B/0
On main board
Crosspoint
of
R5
no Check R5, R6
and R6 is +2.5V?
of
U11-13
is
no
+2.5V?
of
Replace U11
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EDITION/REVISION B/0
On main board
of
U21-9
is
no
+2.5V?
of
U21
Replace U21
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EDITION/REVISION B/0
Element number from here is on power board Connect pin 1 (ssr-ctr) and pin 3 (relay-ctr) on J8 to VCC power make two conrol signals high level
no Base of triode Q2, Q3 is >0.7V? Check triode Q2, Q3 and resistor R8,R9
yes
there relay
+12V and
on
solid control
no Replace triode Q2 or Q3
terminal of relay K1
yes To sheet 2
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EDITION/REVISION B/0
From sheet 1
no
yes
no Check R2,R6,C5
yes
no Repalce triode Q1
yes Connet pin 1 (ssr-ctr) and pin3 (relay-ctr) on J8 to GND make two control signals high level
To sheet 3
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EDITION/REVISION B/0
From sheet 2
yes Base of triode Q1,Q3 is 0V? Check triode Q2,Q3 and resistor R8, R9
no
yes
To sheet 4
EDITION/REVISION B/0
From sheet 3
The pins on porer board J8-1, 3, 4 and J2-1, 3, 4 on main board works?
yes
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EDITION/REVISION B/0
No
Yse
No
Check the connecting wire of trans for mer and ower cord, and Fuse F1, F2, F3 on AC entry board
No Replace transformer
Yes
On power board
Yes
On power board
Pin4 of U4 is +12V?
Yes
On power board
No
Yes To sheet 2
EDITION/REVISION B/0
From sheet 1
Yes
Yes
On power board
No Replace U6
Yes No On main board Pin5 of U8 is low level? Check the connection of power board and main board
Yes
On main board
No Replace U8
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