Professional Documents
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Nassar
College of Engineering Mechanical & Industrial Engineering Department Spring 2013
Build RC airplane to takeoff, fly, and land safely Consist of main components; fuselage, wings, motor, servos Presented in technical report and Powerpoint presentation
Experts (Technical Assistance) Built of balsa wood and foam (suggested composite materials) Held together with various glues Create lightest prototype as possible
Requirements
Steps of design process Strength tests Cost estimates Hand and CAD drawings Data for # diff. materials Calculations for plane (thrust, drag, lift)
Construction
What building materials will be used? What bonding materials will be used? What prefabricated materials will be used? What tools will be used?
Plane characteristics
How will the airplane be powered? How will the airplane be maneuvered (directed)? What weather conditions are required to fly the plane? What wing structure will be used? What is the optimal center of gravity & shape?
Testing
Where will we fly the airplane? What if the airplane crashes? Will we need permission to fly the airplane? What criteria's shall be used to test the airplane?
Balsa vs. Basswood Foam vs. Metal vs. Fiberglass vs. Carbon Fiber
Motor types
Servos
Move surfaces of plane Provide turning capabilities
Propeller needs to fit with motor Proper size wheels taking weight into consideration.
Plane channels
Ailerons for roll Elevators for pitch Throttle for speed Rudder Electronic Speed Controller (ESC) #-channel system most practical
Wing position
High, mid, and low-wing High is most stable and easiest to fly V-tail and T-tail T-tails better with low speeds for control frequency band
Tail
Transmitter
Criteria
Applications of Calculus
Calculations for d(t), v(t), a(t) Calculations for lift force Calculations for engine torque Calculations for thrust Calculations for types of materials Optimization with different materials and structures
Materials
Balsa wood
Pros
Porous (able to absorb fluids) Less glue required Lightweight Cheap Widely available Stiff Wont crush Lightweight
Cons
Varying strength
Basswood
Foam
Plastic
Very lightweight
Strong Rigid Very strong Rigid Very strong Very lightweight
Metal
Fiberglass
Hard to work with Not very strong Rigid Hard to work with Expensive Relatively heavy Very heavy Expensive Hard to work with Not widely available Very expensive No previous experience Not widely available
Tails
V-Tail
Pros
Lightweight Less drag Keep airflow behind wing Better pitch control Aerodynamics
Cons
Less aerodynamic
T-Tail
Aerodynamics
Wings
High wing
Pros
Cons
Not as acrobatic
Hard to fly Top-heavy Hardest to fly Wings at bulk (exact position) of mass
Adhesives
Wood Glue (Urea)
Pros
Easiest to use Low cost Light color Quick cooling time Relatively easy to use Low cost Very light Expands while setting Best for wood than other materials Waterproof Expands when dry Less glue required Cheap Water-resistant Strong flexible bond Easy to peel off Not brittle Very strong bond Often used for model aircraft Versatile Water resistant
Cons
Poor heat resistance Poor moisture resistance Bond not very strong Bond not strong Leaves residue Visible on plane Hard to work with Contains air bubbles Somewhat expensive
Pro-bond Glue
Heavy
Flammable Highly toxic Expensive Expensive Can become brittle Long cure times
Propellers
Dual Blade
Pros
Easily available Very efficient Easy to use Fairly cheap
Cons
Larger diameter
Multi Blade
Smaller diameter
Wood Blade
Heavy
Motors
Electric
Pros
Cheap Easy to run Clean Doesnt require gasoline Lightweight
Cons
Low power / torque
Nitro
Gas
Jet
Extreme power
Design 2
Design 3
Safety Functionality (in air/on ground) Ease of use Aerodynamics Velocity Weight/Size Strength
conditions)
How Tested Look at the overall body of the plane and determine if any parts of the plane will decrease aerodynamics. Move all surfaces (rudder, elevators) and check for responsiveness. Check if the plane flies consistently in the air and doesnt wobble. Hang weights on the wings and see if the flex too much or break. Put weights on other critical structures of the plane. While in the air, look at distance/time to determine the speed. Measure the overall planes dimensions. Put the whole plane on a scale.
Expected results The plane will have sound aerodynamics and will have minimal drag. All motorized parts of the plan will respond well. The plane will be safe and wont wobble. The plane will be able to support the weight and will not fracture. The velocity will be high enough to sustain flight. Planes weight will be in proportion to its size.
Actual Results
Functionality
Safety
Strength
Velocity
Weight/Size