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Outline
History of Avtron
1953 - Avtron founded by Dwayne Fritz, PE 1955 - Developed first military grade 400 Hz load bank 1967 - First multi-voltage (AC & DC), multi-frequency (50/60/400 Hz) trailer mounted load bank sold to United States Air Force 1973 - Developed first true radiator mounted load bank 1979 - Developed first high capacity (400 KW) portable load bank 1980 - Developed first high capacity (750 KW) permanent installed load bank
Common examples of load banks are toasters, hair dryers and light bulbs.
Industrial grade load banks used in our market are characterized by: Accurate load tolerance Fine load step resolution Fully supported Helidyne resistive elements Continuous duty cycle No cool down period requirement Nema 3R type construction Integral blower motor for cooling Corrosion resistant frame construction Load dump circuitry for interface with switchgear Third party certification
A Load Bank is a device which develops an electrical load, applies the load to an electrical power source and converts or dissipates the resultant power output of the source. A Load Bank is intended to accurately mimic the operational or real load which a power source will see in actual application. However, unlike the real load, which is likely to be dispersed, unpredictable and random in value, a Load Bank provides a contained, organized and fully controllable load. Consequently, a Load Bank can be further defined as a self-contained, unitized, systematic device which includes both load elements with control and accessory devices required for operation.
Where the real load is served by the power source and uses the energy output of the source for some productive purpose, the Load Bank serves the power source, using its energy output to test, support or protect the power source.
Facility Load
Engine Test Cells Manufacturers of small gas engines also use load banks to test newly manufactured engines under various mechanical loads. This is accomplished by connecting the engine to the load bank via a device called a dynamometer. Again, engine performance is monitored and, if necessary, adjustments are made to ensure the product performs within intended specifications.
Resistive:
Most common type. Uses resistors to load the AC power source. Resistors have a unity (1.0 Power Factor)
Reactive:
Used anytime an AC power source requires testing at a lagging power factor (OEM Factory Testing, Military)
Portable:
Defined by dual voltage capability (240/480V), digital metering, casters and proper dimensions required to fit thru man doors and freight elevators.
Radiator Mounted:
Defined by single voltage capability (480V), remote control panel, NEMA 3R construction, load dump circuitry. Load bank dimensions are based on genset radiator core opening.
25-55 KW
200-400 KW
Up to 700 KW
All Avtron Portable Load Banks feature true dual voltage design with no capacity de-rate at 240 or 480V
to1250 KW
to2500 KW
2500-4000 KW
200-500 KW
up to 4000 KW!!!
The Conventional Method is to Use a Low Voltage Load Bank and Step Down Transformer
Only Avtron can offer a true direct connect medium voltage load bank. Advantages of Avtron direct connect are: BENEFITS:
Lower Installation Costs Smaller Footprint Less maintenance No low voltage/high current cabling required
8 MW at 12.47 kV in 40 container
Designed to fit over genset radiator core Designed as supplemental load 50-70% of genset
Are designed to limit the ground fault current in Medium Voltage Systems
Influence
Genset Dealers
Genset OEMs
Real Estate
Turner Logistics
Owners
Electrical Distributors
Rental Co
SIMPLEX-Springfield Illinois
STRENGTHS: Lower Cost/Price Diver Established Designs. U.L. Listed Units. Extensive Product Line. Some Portable units in Stock. Good reps in selected areas Digital Controller Website: simplexdirect.com WEAKNESS: Suspect Quality. Some units not load tested. Galvanized Steel Construction. +/- 5% Load Tolerance. Undersize blowers for cooling. Quotes ref. high exhaust temp. Sales/Service Support. Quotes take a couple of days. Very hard to get drawings. Long lead times.
2011 Simplex on Sight (SOS) opened in Atlanta, GA. SOS is Simplex Rental Arm
Contacting Avtron
Avtron Loadbank, Inc.
www.avtronloadbank.com
Contacting Avtron
Andres Abreu Perera Latin America & Caribbean
aabreu@avtron.com
Summary
Offering the Widest Variety of Load Banks 59 Years of Design Experience Reputation for Quality & Reliability Knowledgeable Sales and Service Personnel Quick Delivery and Portable Units in Stock