Simoreg PM BD

Automation and Drives
A&D LD Large Drives

SIMOREG DC-MASTER
INNOVATION with Tradition
SIMOREG
Climbing above the competition with years of success
SIMOREG DC-MASTER
SIMOREG A&D LD 2005
Exider Dome System overview.ppt 16.08.2005
Power Modules 400V - 950V 15A 3000A IEC

A&D LD Large Drives
SIMOREG DC-MASTER
ONE DRIVE
ALL APPLICATIONS THROUGHOUT THE POWER RANGE THROUGHOUT THE WORLD
SIMOREG A&D LD 2005 Exider Dome System overview.ppt 16.08.2005
SIMOREG DC-MASTER 6RA70 Frame size, dimensions

A&D LD Large Drives
SIMOREG DC-MASTER
15 - 280 A
s
S I MO RE G
400 - 600 A
s
S I MO R E G
720 - 850 A
s
950 - 1200 A
s
1500 - 3000 A
s
S I MO G RE
S I MO RE G
S I MO R E G
Width: 265 mm Height:385mm (350 mm) Depth: 15A/30 A 239 mm 60-280 A Widht: 268 mm Widht: 268 mm 283 mm Height:625 mm Height:700 mm 460V/60-280A (585 mm) (660 mm) 313 mm Depth:318 mm Depth:362 mm
Widht: 410 mm Height:780 mm (740 mm) Depth:362 mm
Widht: 450 mm Height:880 mm (840 mm) Depth: 500 mm
Dimensions
Base Drives 15A 1680A US rated with 150% OL

A&D LD Large Drives
SIMOREG DC-MASTER
Configurable for 230 or 460VAC 3-ph. supplies 1180,1660 & 1680A units (capable 575VAC) PMs rated 575VAC
Base Drives include: - Power Module - Line Fuses - Control Transformer - Contactor All components are mounted & prewired on a Base panel.
SIMOREG A&D LD 2005
SIMOREG DC-MASTER 6RA70 Engineering:

A&D LD Large Drives
SIMOREG DC-MASTER
Line supply voltage required The possible DC output voltage depends on the line supply voltage -and not on the rated drive unit voltage 1Q: Line supply voltage * 1.2 = possible DC output voltage 4Q: Line supply voltage * 1.05 = possible DC output voltage This data applies for a 5% line supply undervoltage (a 5% margin has been included). 4% voltage drop across the commutating reactor has been taken into account For a detailed calculation, refer to the Application Brochure: Engineering tips Minimum possible rated line supply voltage for drive units with a rated input voltage of up to 575 V is 85 V Option L04 (low voltage) for rated line supply voltages, armature circuit 15 to 85 V Rated line supply voltage range for the field supply: 400 V drive units: 85 V to 400 V +15% For drive units with higher rated voltages: 85 V to 460 V +15% Possible DC output voltage, field supply: Line supply voltage * 0.81 = possible DC output voltage with 5% line supply undervoltage and 4% voltage drop across the commutating reactor
SIMOREG A&D LD 2005
SIMOREG DC-MASTER 6RA70 Engineering:

A&D LD Large Drives
SIMOREG DC-MASTER
Required drive converter current The specified rated drive converter current is the continuous current Overload is not possible for continuous operation with the rated current For operation with a base load current less than the rated current - overload is possible for a specific time Maximum overload current = 1.8 * rated current Overload is engineered/dimensioned according to: Chapter 5 of Catalog DA21.1 or using SIZER Overload is quickly selected according to load types DC I to DC IV or US rating Refer to Catalog DA21.1, Page 5/14 DC I: 100 % continuous current IDC I DC II: IDC II for 15 min and 150% IDC II for 60 s DC III: IDC III for 15 min and 150% IDC III for 120 s DC IV: IDC IV for 15 min and 200% IDC IV for 10s US rating: As for DC II however for an ambient temperature of 45 C The line current 3-ph. = DC current * 0.82
SIMOREG A&D LD 2005
SIMOREG DC-MASTER 6RA70 Connection overview

A&D LD Large Drives
SIMOREG DC-MASTER
Interface to Customer
AC field
DC field
Tacho or encoder Line protection
Electronics box
E-stop Electronics power supply Power interface
Control terminals
Screening connection rail
Power connections to the line supply and motor

SIMOREG DC-MASTER 6RA70 Standard functions

A&D LD Large Drives
SIMOREG DC-MASTER
Standard software functions

Features Customer Benefits
Fast current control with pre-control Automatic restart within 2 failure - switches onto a Automatic optimization Menu-promted
Highly dynamic drives

Rapid resumption of power loss
Fast, simple
SIMOREG A&D LD 2005
SIMOREG DC-MASTER 6RA70 Standard functions

A&D LD Large Drives
SIMOREG DC-MASTER
Standard software functions Features Function blocks can be freely assigned to cycle times Freely-connectable function blocks using BICO technology Software update without replacing a board (Flashmemory) Customer Benefits Highly dynamic performance drives Fast and flexible adaption to the control of the machine
No danger to electronics boards/ modules Simple handling through downloading Simple software updates
SIMOREG A&D LD 2005
SIMOREG DC-MASTER 6RA70 Basic drive

A&D LD Large Drives
SIMOREG DC-MASTER
Control terminals in the basic drive Pulse encoder evaluation, 2 tracks + zero mark 4 binary, inputs, 2 selectable 2 binary selectable outputs (100 mA short-circuit proof) 2 analog inputs 14 bit via differential amplifier 0 to 10 V or 0 to 20 mA or 4 to 20 mA 2 analog selectable outputs 11 bits, 0 to 10 V 1 real-time output, analog 0 to 10 V for current actual value Reference voltage P10, N10 (10 mA) 1 RS232 / RS485 interface 1 RS485 interface 1 motor temperature evaluation via KTY 84 or PTC Connector to OP1 S on the operator panel
SIMOREG A&D LD 2005
10

A&D LD Large Drives
SIMOREG DC-MASTER
Actual value sensing and processing

Features possible actual value sources
Analog All
Customer Benefits The investment in the encoder system depends on the system accuracy. No additional options are required on the DC unit.
tacho
normal encoders
Measured
Freely
EMF (tacho-less operation)

selectable speed actual value signal
SIMOREG A&D LD 2005
11

A&D LD Large Drives
SIMOREG DC-MASTER
Terminal expansion on the control terminal strip
Control terminals on the terminal expansion 4 binary selectable inputs 4 binary selectable inputs, floating, can be used as motor interface 2 binary selectable outputs (100 mA, short-circiut proof) 2 analog inputs, referenced to ground 10 bit, 0 to 10 V 2 analog selectable outputs 11 bit, 0 to 10 V 1 motor temperature evaluation via KTY 84 or PTC 1 RS 485 interface Interface to connect SIMOREG drives in parallel
SIMOREG A&D LD 2005
12
SIMOREG DC-MASTER 6RA70 Digital inputs and outputs on CUD1 and CDU2
A&D LD Large Drives

SIMOREG DC-MASTER
Features
Customer Benefits
12 digital inputs of which Relieves of the control of 10 are select inputs which drive-related functions can be assigned to approx. 100 binector inputs. Inexpensive supplementary functions 4 digital select outputs without supplementary which can be activated by hardware over 720 binectors Polarity and delay time for all outputs can be parameterized
SIMOREG A&D LD 2005
13
SIMOREG DC-MASTER 6RA70 Digital inputs and outputs on CUD1 and CDU2
A&D LD Large Drives

SIMOREG DC-MASTER
Features 4 analog inputs of which:

2
Customer Benefits Inexpensive supplementary functions
Indicates every relevant factor 2 inputs referred to ground without the cost of ( 10 bit) instrumentation Can be freely connected to every relevant point of control 4 analog selectable outputs with high resolution
Can
differential inputs ( 11 bit to 14 bit)
be freely connected to every relevant control test point filtering and polarity can be parameterized
Normalization,
SIMOREG A&D LD 2005
14
SIMOREG DC-MASTER 6RA70 Outputs (terminals)
A&D LD Large Drives

SIMOREG DC-MASTER
5 analog outputs, of which 4 are freely selectable 4 binary outputs, freely selectable with 100 mA drivers 1 binary output (relay) for main contactor control
SIMOREG A&D LD 2005
15
SIMOREG DC-MASTER 6RA70 Inputs (terminals)
A&D LD Large Drives

SIMOREG DC-MASTER
Analog tacho (8 to 270 V) Digital tacho (with zero mark)
Motor sensors (for brush length, temperature, etc.)

2 analog select inputs
2 analog select inputs with differential amplifiers (also as 20 mA possible)

2 sensor inputs e.g. for PTC or KTY84 12 binary select inputs of which 4 are floating
SIMOREG A&D LD 2005
16
SIMOREG DC-MASTER 6RA70 With serial interfaces for every application

A&D LD Large Drives
SIMOREG DC-MASTER
1 x RS232 (or RS485) for OP1 S or DriveMonitor 2 x RS485 (2 or 4-wire) for USS Protocol, Peer-to-peer connection PROFIBUS-DP (option) SIMOLINK (option) 1 x internal SSC to connect several units in parallel
SIMOREG A&D LD 2005
17
SIMOREG DC-MASTER 6RA70 Now with even more performance

A&D LD Large Drives
SIMOREG DC-MASTER
2-processor system (C165 and C167) 16 Mbyte address area 83 ns instruction execution time
2048 kByte flash-EPROM

Modular technological software in the drive is enabled via a PINcode. S00 Option USA = Z+X01 option(installed)
SIMOREG A&D LD 2005
18
SIMOREG DC-MASTER 6RA70 Closed-loop control

A&D LD Large Drives
SIMOREG DC-MASTER
Parameter set selection

4 possible parameter sets. Drive converters can be used on various machines The parameter sets are Recipes can be flexibly selected via selected Binary input functions
Control
bits (when using serial interfaces
SIMOREG A&D LD 2005
19
A&D LD Large Drives

SIMOREG DC-MASTER
Synchronizing voltage directly from the power section

Synchronizing voltage direct from the power section, therefore insensitive phase sequence
Control voltage transformer not required Converter transformer with any vector group can be used Random phase sequence The electronics power supply can be directly connected to a "UPS"
SIMOREG A&D LD 2005
20

A&D LD Large Drives
SIMOREG DC-MASTER
Dynamic characteristic quantities of the control system Current controller rise time approx. 6 - 9 ms Speed controller rise time approx. 25 ms
Zero-torque interval at torque reversal 0.5 - 3.3 ms

Cut-off frequency of the current control loop approx. 47 Hz
Cut-off frequency of the speed control loop approx. 24 Hz
SIMOREG A&D LD 2005
21
A&D LD Large Drives

SIMOREG DC-MASTER
Resolution of setpoints and actual values Speed setpoint digital analog Speed actual value digital analog Current setpoint digital Current actual value digital 15 bit 14 bit 15 bit 14 bit 15 bit 10 bit for the drive rated current
SIMOREG A&D LD 2005
22
SIMOREG DC-MASTER 6RA70 Electronics expansion
A&D LD Large Drives

SIMOREG DC-MASTER
Hardware options
Slots for option boards Encoder (Sensor Boards) - SBP Pulse Encoder
CUD1 (+CUD2)
Fieldbus (Communication Boards) - CBP2 PROFIBUS DP (12 Mbaud) Technological link - SLB SIMOLINK I/O-boards (Expansion Board) - EB1, EB2
SIMOREG A&D LD 2005
23
SIMOREG DC-MASTER 6RA70 Communications (1)
A&D LD Large Drives

SIMOREG DC-MASTER
Communications module CBP (PROFIBUS-DP)

Features
Baud rate up to 12 Automatic baud rate setting
Customer benefits
Extremely fast bus cycle times DriveES can be directly PROFIBUS-DP
Fiber-optic cables are Optical Link Plug can be transfer (EMC) Flash memory Software updates without boards All standard functions of DP are available e. g. Sync-function
PROFIBUS-DP with capability
Software supported in S7 using function blocks Certified to the EN 50170 (DVA_S5 / DVA_S7)
SIMOREG A&D LD 2005
24
SIMOREG DC-MASTER 6RA70 Modular intelligence

A&D LD Large Drives
SIMOREG DC-MASTER
Basic Electronics Drive-related open-loop and closed-loop control BICO-technology Self-optimization Comprehensive diagnostics Technology - Software Freely-configurable software blocks communication PC and external control connection (USS protocol) PROFIBUS-DP Direct drive-to-drive coupling (SIMOLINK) Peer-to-peer connection
25
SIMOREG DC-MASTER 6RA70 Modular and expandable

A&D LD Large Drives
SIMOREG DC-MASTER
CUD1
Modular Hardware Design
Local Bus Adapter (LBA)
T400
Adapter board (ADB)
SIMOREG A&D LD 2005
26
SIMOREG DC-MASTER 6RA70 Technological (1)
A&D LD Large Drives

SIMOREG DC-MASTER
Can be flexibly applied

Technological functions
Host- and bus systems are relieved In many cases a PLC is not necessary Cost savings Interfaces are reduced Open- and closed-loop control incorporate in the drive i.e. locally Transparent plant/system overview due to distributed configuration Less cabling and lower susceptibility to interference
electronic box in the basic unit

27
SIMOREG DC-MASTER 6RA70 Technology(2)
A&D LD Large Drives

SIMOREG DC-MASTER
Software can be enabled Free arithmetic function blocks:

Adders Multipliers Dividers
Free logic function blocks Motorized potentiometer Ramp-function generator Polygon curve characteristics Limit value monitor Technological controller
SIMOREG A&D LD 2005
28
SIMOREG DC-MASTER 6RA70 Software (1)
A&D LD Large Drives

SIMOREG DC-MASTER
Freely-available software modules as software option

Features
Technological and PI controller Basic ramp-function generator
P333 (0) Siebzeit 0...10000ms P334 (0)
Customer benefits
Technological functions with can be implemented without hardware costs Software modules simply parameterization. No programming knowledge
Speed and velocity computer Processing of binary signals Logic functions (AND, NAND, OR, XOR, changeover switch, connector converter, timers) Mathematical functions (adder, subtractor, divider multiplier, absolute value Processing analog signals (limit value generator,
-1
P332 (0) K
3 2 1 0 K0123
-1
Y-Werte P566.01 bis .10 (0)
y y10 P565 (0) K x -200% x1 23
10
y x x10 +200% K0655
memory, limiter, changeover sampling) Polygon curve characteristics, Dead band
y1
x
P567.01 bis .10 (0) X-Werte
+200%
SIMOREG A&D LD 2005
29
SIMOREG DC-MASTER 6RA70 Software (2)

A&D LD Large Drives
SIMOREG DC-MASTER
BICO Technology
Software structure Two powerful processors (80C165 and 80C167) handle all closed-loop and drive control functions for armature and field circuits The control functions are realized using program modules which can be connected per parameter All important points of the control are accessible via BICO (binectors and connectors)
SIMOREG A&D LD 2005
30
SIMOREG DC-MASTER 6RA70 User-friendly operator panel OP1S A&D LD Large Drives
SIMOREG DC-MASTER
Features
4-line clear text display with 16 characters Numerical keyboard Removable Parameter saving (up to 8 Data sets) Parameter sets can be UPREAD (DOWNLOAD) Menu prompted
Customer benefit
Indicates physical values No measuring equipment required Can also be used as hand-held unit Data storage Simple commissioning Fast, direct parameter access Fast, routine commissioning Applicable for all SIMOREG DCMASTER and SIMOVERT MASTERDRIVES
SIMOREG A&D LD 2005
31
SIMOREG DC-MASTER 6RA70 Graphic operation with PC A&D LD Large Drives

SIMOREG DC-MASTER
Drive Monitor
Features
Customer benefit
Menu prompted Rapid commissioning commissioning Parameter sets Simple operator can be loaded control and saved and monitoring Operator control User-friendly via control word service Monitoring via status word Fault messages can be read Trace buffer can be read-out
SIMOREG A&D LD 2005
32
SIMOREG DC-MASTER 6RA70 Operator control and monitoring
A&D LD Large Drives

SIMOREG DC-MASTER
Features
10 channels for diagnostics and support in fault-finding Output
Customer benefit
Short commissioningtimes No instrumentation via the serial and interface tools required via DriveMonitor Fast Storage scope troubleshooting functions integrated in the unit
SIMOREG A&D LD 2005
33
SIMOREG DC-MASTER 6RA70 Now even simpler commissioning

A&D LD Large Drives
SIMOREG DC-MASTER
Operator control and parameterization unit standard in the unit door User-friendly operator panel OP1 S (option) operator prompting clear text display DriveMonitor, operator / monitoring via PC

menu-prompted commissioning all parameter sets can be upread / downloaded all parameters can be set-up and monitored operator control / control (e. g. setpoint values,control commands) user-friendly evaluation of alarms / faults
Electronic parameterization replaces jumpers and solderlinks with software e. g. no more shunt resistor matching Flash-EPROM Simplifies software and firmware updates
SIMOREG A&D LD 2005
34
SIMOREG DC-MASTER 6RA70 Several SIMOREG units connected in parallel

A&D LD Large Drives
SIMOREG DC-MASTER
Features Rated supply voltage up to 950 V Rated DC currents up to 6x 3000 A connecting a max. of 6 units in parallel
Customer benefits Available as chassis or cabinet units Unified up to high powers (approx. 15 MW) Reduced parts inventory because of uniformity of components High redundancy for uninterrupted operation
SIMOREG 6RA70 unit 1
SIMOREG 6RA70 unit 2
SIMOREG 6RA70 Unit n
SIMOREG A&D LD 2005
35
SIMOREG DC-MASTER 6RA70 12-pulse parallel operation

A&D LD Large Drives
SIMOREG DC-MASTER
Features
Suitable for 1Q applications Control is SIMOREG DC-
Customer Benefits
Reduced the supply
SIMOREG A&D LD 2005
36
SIMOREG DC-MASTER 6RA70 12-pulse serial connection

A&D LD Large Drives
SIMOREG DC-MASTER
Features
Mostly used for retrofit application Isolation voltage for each SIMOREG sum of both transformer windings For 1Q and 4Q Applications
SIMOREG A&D LD 2005
37
SIMOREG DC-MASTER 6RA70 SIMOREG units for field control

A&D LD Large Drives
SIMOREG DC-MASTER
For use on high inductive load

Can be set by Field supply for large DC and parameters (reliable synchronous machines firing of the thyristors for Controls of solenoid magnets highly inductive loads) Additional Alpha W pulses to reach current zero before switch Off
SIMOREG A&D LD 2005
38
Why DC?
A&D LD Large Drives
SIMOREG DC-MASTER
The DC drive has, as before, its justification. This is because the technology is mature and its ease of use.
With our SIMOREG drive converters, we have technological leadership worldwide. In many application areas, the DC drive can fully utilize its special strengths : - Optimum operating characteristics, high level of efficiency, ease of commissioning, high efficiency. - Well-proven, simple drive system. - The complete system is reliable and user-friendly. The strengths: - Extremely high control dynamic performance - Wide speed control range - Compact dimensions Low torque ripple at low speed - (extremely smooth running characteristics).
SIMOREG A&D LD 2005
39
Why DC ?
A&D LD Large Drives
SIMOREG DC-MASTER
SIMOREG DC-MASTER can be used to handle highly-complex

drive tasks just like the standard applications, for speeds up to 6000 RPM.
DC drives have extremely low noise, have a low power loss,

the energy is only converted once, low EMV problems as well as favorably-priced regenerative feedback into the line supply.
If you invest in DC technology from Siemens today, you will

receive the same engineering- and operator control tools as our AC technology.
If you select DC drive technology from Siemens today, then

tomorrow it will be easier to convert from DC to AC.
SIMOREG A&D LD 2005
40
DC Advantages
A&D LD Large Drives
SIMOREG DC-MASTER
Cost Maintenance Size Efficiency Speed Range Performance Outlook
DC motor+drive combination cheaper 50hp 2500hp DC drives are perceived to be simpler and have less In higher hp range the DC package is physically Since only one energy conversion DC drive is more DC motor has larger speed range with maximum DC is superior at low speed operation Also no cable distance limitations DC market is shrinking but installed base is very large efficient power parts smaller
SIMOREG A&D LD 2005
41
Well proven in many industrial sectors and applications
A&D LD Large Drives

SIMOREG DC-MASTER
Paper machines Rolling mill drives in the steel industry Lift and cable railway Mixing drives for the rubber industry Main drives for printing machines Traversing and elevating in the crane and related indutries Winder drives for foil, paper and wire Marine Propulsion Drilling Extruding Retrofits are by the largest market for DC today and in the
Versatile for wide applications:
future
SIMOREG A&D LD 2005
42

Simoreg PM BD

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Automation and Drives

A&D LD Large Drives

INNOVATION with Tradition

Climbing above the competition with years of success

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

Power Modules 400V - 950V 15A 3000A IEC

Automation and Drives

SIMOREG DC-MASTER 6RA70 Frame size, dimensions

Widht: 410 mm Height:780 mm (740 mm) Depth:362 mm

Widht: 450 mm Height:880 mm (840 mm) Depth: 500 mm

Automation and Drives

Base Drives 15A 1680A US rated with 150% OL

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

SIMOREG DC-MASTER 6RA70 Engineering:

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

SIMOREG DC-MASTER 6RA70 Engineering:

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

SIMOREG DC-MASTER 6RA70 Connection overview

E-stop Electronics power supply Power interface

Screening connection rail

Power connections to the line supply and motor

Automation and Drives

SIMOREG DC-MASTER 6RA70 Standard functions

Standard software functions

Highly dynamic drives

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

SIMOREG DC-MASTER 6RA70 Standard functions

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

SIMOREG DC-MASTER 6RA70 Basic drive

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

SIMOREG DC-MASTER 6RA70 Basic drive

Actual value sensing and processing

EMF (tacho-less operation)

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

SIMOREG DC-MASTER 6RA70 Basic drive

Terminal expansion on the control terminal strip

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

A&D LD Large Drives

SIMOREG A&D LD 2005

Exider Dome System overview.ppt 16.08.2005

Automation and Drives

A&D LD Large Drives

Features 4 analog inputs of which:

Customer Benefits Inexpensive supplementary functions