TECHNICAL TRAINING

2007

Technical Training 2007

CONTROLLER PROGRAM UPGRADE

Technical Training 2007

PCB Program Upgrade

3 types program upgrade: ID PCB A type OD PCB B type OD PCB

Technical Training 2007

ID PCB Upgrade

Turn off the ID PCB power

1. Short the Jumper JP1, JP3 ~

JP6 on the PCB 2. Connect the ID PCB and Gateway

Turn on the upgrade software in PC and select parameters

Upgrade

Revert the jumpers back to factory default setting after the completion of upgrade

Power on

Technical Training 2007

A Type OD PCB Upgrade

Turn off the OD PCB power

1. Short the Jumper P1, P3 ~ P5 on the

PCB 2. Connect the OD PCB and Gateway

Turn on the upgrade software in PC and select parameters

Upgrade

Revert the jumpers back to factory default setting after the completion of upgrade

Power on

Technical Training 2007

B Type OD PCB Upgrade

Turn off the OD PCB power

1. Remove MCU board & short the

Jumper P1 ~ P5 on the PCB 2. Connect the OD PCB and Gateway

Turn on the upgrade software in PC and select parameters

Upgrade

Revert the jumpers back to factory default setting after the completion of upgrade

Install the MCU board & power on

Technical Training 2007

Starting Up & Monitoring Software

1. Smart Commander connecting A Series unit

2. Smart Commander connecting B Series unit

Technical Training 2007

Monitoring Software with A series

Connection of OD and PC Start Smart Commander, select parameters Connect communication Monitor data

Technical Training 2007

Monitoring Software with B Series

Connection of OD and PC Start Smart Commander, select parameters Connect communication Monitor data

Technical Training 2007

Common Problems & Solutions

Possibilities of unsuccessful of upgrade: Monitoring Software is still connecting Wrong serial port is being selected Wrong crystal frequency is being selected Wrong ID & OD jumper setting Wrong jumper setting of Gateway The transformer of Gateway is abnormal The Gateway is abnormal ID & OD PCB is abnormal

Technical Training 2007

Common Problems & Solutions

Operation of Smart Commander problems: Wrong serial port is being selected Wrong baud rate is being selected Wrong ID & OD jumper setting Wrong OD address setting Wrong jumper setting of Gateway The transformer of Gateway is abnormal Gateway is abnormal

Technical Training 2007

Common Problems & Solutions

Malfunction of ID & OD communication: Incorrect ID & OD jumper setting Incorrect polarity of communication wire JP7 is not shorted for the last ID No power supply for ID Incompatible of ID & OD program version ID or OD PCB is abnormal Communication wire is too long. Should not more than 1000m

Technical Training 2007

Precaution:
Complete jumper setting before power on, if not the setting will not be changed Connect the communication wire before power on, dont insert or pull out it when power on Pull out the signal output slot when testing Ensure the pin and socket is corresponded when installing the PCB Incompatible of ID & OD program version Ensure the dip-switch setting is correct Follow the regulations & instructions in IM
Technical Training 2007

Thank You

Technical Training 2007

Graphic of ID PCB

Connect to Gateway

Short JP1, JP3 ~ JP5

Technical Training 2007

ID Jumper Setting

Factory Default Setting

Jumpers being shorted

Technical Training 2007

Gateway Connection
9Vdc power supply RS-485 Connection

Open jumper J11 & J13

Serial port Connect to ID PCB

Technical Training 2007

Selection of Parameters
1.

MCU selection. MB89F538/L is being used.

2.

The frequency of ID is 8MHz.

3.

Select ID programming file.

4.

Select serial port.

5.

Click to run full operation.

Technical Training 2007

Upgrade Process

Start to upgrade

Upgrade in progress

Upgrade process complete

Technical Training 2007

Graphic of the A Type OD PCB

MCU Connect to Gateway

Short P1, P3 ~ P5

Technical Training 2007

A Type OD Jumper Setting

Factory Default Setting

Jumpers being shorted

Technical Training 2007

Selection of Parameters
1.

MCU selection. MB89F538/L is being used.

2.

The frequency of OD is 4.9152MHz.

3.

Select ID programming file.

4.

Select serial port.

5.

Click to run full operation.

Technical Training 2007

Graphic of B Type OD PCB

MCU board

MCU

Connect to Gateway

Short JP1~ JP5

Technical Training 2007

B Type OD Jumper Setting

Factory Default Setting

Jumpers being shorted

Technical Training 2007

Selection of Parameters
1.

MCU selection. MB89F538/L is being used.

2.

The frequency of OD is 4.9152MHz.

3.

Select ID programming file.

4.

Select serial port.

5.

Click to run full operation.

Technical Training 2007

Wiring Connection (A Series)

A type OD PCB

ID & OD communication wire * A to A ; B to B

Electrical outlet 9Vdc power supply Serial port

Red & Black pairs connect to A; Yellow & Green pairs connect to B

Gateway

Communication wires of Monitoring Software

Technical Training 2007

Selection of Parameters

4.

Select data record cycle

1.

Select the correct serial port Select baud rate (19200) Select the numbers of OD

2.

3. 5.

Click the button

Technical Training 2007

Graphic Interface of Monitoring Software

Total required capacity
Output % of digital comp.

Inlet Temp of OD condenser

Discharge Temp Ambient Temp Suction Temp

Opening of OD EXV To check ID

Midlet Temp of OD condenser Outlet Temp of OD condenser

Technical Training 2007

Graphic Interface of Monitoring Software

Starting status of compressor

OD fan speed

4WV status

Defrost parameters

To monitor slave unit

OD setting parameter

Technical Training 2007

Monitor Data
ID selection column
Parameters can be observed for ID

Single ID required capacity

Selection of operating parameters

Click Apply to operate

Technical Training 2007

Selection of OD Parameters
Critical point of defrost curve
If TH9 TscA1, target sub-cool is TscT1 If TscA1 < TH9 < TscA2, target sub-cool is TscT2 If TH9 TscA2, target sub-cool is TscT3

Defrost stop when reach this temp (TH9)

Connecting pipe compensate coefficient Midlet temp setting for all ID (heating)

Adjust target super heat. The default value for R22 is 5 whereas 3 for R410A EXV opening setting Heating EXV motion coefficient.

Technical Training 2007

Special Command Button

Manual defrost. The master unit will turn into defrost mode

All EXV will open to 480 steps.

Technical Training 2007

Selection of Parameters (Slave OD)

Change slave unit parameter

Technical Training 2007

Wiring Connection (B Series)

ID & OD communication wire * A to A ; B to B

B type OD PCB

9Vdc power supply

Communication wires of Monitoring Software

Serial port

Technical Training 2007

Signal Output Slot

Remove the Signal Output Slot when testing

Technical Training 2007