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Piping Services
A PRESENTATION ON
WELDING TECHNIQUE
Research and Created by:
V. Menchavez
JWPS Journeyman Welding &
Piping Services
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SMAW
[ Shielded Metal Arc Welding]
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SMAW
Shielded Metal Arc Welding : - This method is the most familiar
and common type and is known in the trade as stick welding. A
metal wire rod coated with a welding flux is clamped in an electrode
holder connected to the power supply with a heavy electrical cable.
The metal to be welded is also attached to the power supply. The
electric power is supplied to the work at a low voltage and high
current and may be either AC or DC, depending upon the type of
welding being done. An arc is struck between the rod and the work
and produces heat in excess of 10,000deg F, Which melts both the
material and the rod. As the flux melts, it releases an inert gas which
shields the molten puddle from oxygen in the air and prevents
oxidization. The molten flux covers the weld and hardens to an
airtight slag cover that protects the weld bead as it cools. This slag
must be chipped off to examine the weld.
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Welding Positions
1G
2G
5G
6G
1F
2F
2FR
4F
5F
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1G Position
PIPE TO PIPE
WELDING
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2G Position
PIPE TO PIPE
WELDING
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5G Position
PIPE TO PIPE
WELDING
6G Position
PIPE TO PIPE
WELDING
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1F Position
PIPE TO PLATE
WELDING
2F Position
PIPE TO PLATE
WELDING
Fixed Position
Best to use a split
bead technique
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2FR Position
PIPE TO PLATE
WELDING
A split bead
technique is best
used.
Rotated
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4F Position
PIPE TO PLATE
WELDING
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5F Position
PIPE TO PLATE
WELDING
1.0 mm land
1.0 mm
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Fill Pass
Cover Pass
Root Pass
Hot Pass
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Techniques
Stringer (push, drag, or whip), or Weave
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Progression (vertical)
Up (Electrode is moved from Down to top)
deeper penetration
Higher deposit rate (lb/hr)
Use near 90 degree travel angle or slightly up
Down (Electrode is moved from Top to Down)
faster (point to point)
less penetration for thin metal
less dilution
Use steep drag angle
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Porosity
Pin hole
Cracks
Undercut
Lack of Fusion
Lack of Penetration
Slag Inclusion
Excess Penetration
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Machine settings. You will need to make adjustments depending on how thick the metal
is, electrode diameter, and type of electrode.
Note: Machine settings of Amps & Voltage will be given on welding electrode cover.
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Snap taken at the root side of the weld joint. (Inside the pipe)
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Snap taken at the root side of the weld joint. (Inside the pipe)
Porosity observed
This occurs due to moisture
content in the electrode or
near the weld joint or due to
welder lack of performance
SPATTERS
OBSERVED
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SPATTERS
OBSERVED
Copyright Journeyman Welding & Piping Services Permission required for reproduction or display.
Snap taken at the root side of the weld joint. (Inside the pipe)
Snap taken at the root side of the weld joint. (Inside the pipe)
Copyright Journeyman Welding & Piping Services Permission required for reproduction or display.
Porosity observed
This occurs due to moisture content in the
electrode or near the weld joint, or due to
welder lack of performance
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SPATTERS OBSERVED
IMPROPER BEEDING OBSERVED
(THIS IS DUE TO WELDER LACK OF PERFORMANCE)
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SPATTERS OBSERVED
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SLAG INCLUSION IS
OBSERVED
BOTH THE DEFECT WILL OCCUR DUE TO LACK OF
WELDER PERFORMANCE.
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GOOD
WELDING
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GOOD
WELDING
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GOOD
WELDING
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GOOD
WELDING
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GOOD
WELDING
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GOOD
WELDING
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