Professional Documents
Culture Documents
MAINTENANCE MANAGEMENT
MANAGEMENT OF
OF
EQUIPMENT
EQUIPMENT
Equipment Malfunctions
Definition
Maintenance Departments
Maintenance Activities
Repairs or breakdown
Repair activities are reactive.
Breakdowns and malfunctions typically occur
when equipment is in use.
Standby machines and parts can speed repairs.
Preventive Maintenance (PM)
Regularly scheduled inspections are performed.
PM activities are performed before equipment
fails.
PM is usually performed during idle periods.
Maintenance activities
Scheduled maintenance
Done according to recommendation of supplier of
equipment.
Predetermined dates.
Eg. Overhauling machines, cement factories etc.
Productive maintenance
Done only for critical machineries.
Minimum
Level of
Preventive
Maintenance
Total
Maintenance
Costs
Preventive
Maintenance
Cost
Breakdown
and Repair
Cost
Repair Programs
Objectives
Get equipment back into operation as quickly as
possible.
Control cost of repair crews.
Control cost of the operation of repair shops.
Control the investment in replacement spare parts.
Control the investment in standby or backup
machines.
Perform the appropriate amount of repairs at each
malfunction.
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Total Costs
of Repairs
Cost of Repair
Crews & Shops,
Spare Parts, and
Standby Machines
Cost of
Interruptions to
Production
0
Slow
Fast
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Breakdowns Trigger
Repairs and Corrective Actions
An equipment breakdown should trigger two actions:
Fast repair of the malfunction equipment
Development of a program to eliminate cause of the
malfunction and need for such repairs in the future
Modification/redesign of malfunctioning machine
Modification/redesign of part or product being
processed
Training of operators to improve machine care
More frequent preventive maintenance/inspection
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Extent of Repairs
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Scheduling PM Activities
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Inspection or check-ups.
Servicing including cleaning, cooling & lubrication.
Planning and scheduling.
Records and analysis.
Training to maintenance staff.
Storage of spare parts.
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PM Database Requirements
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Decision Analysis in PM
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where:
Bn = expected number of breakdowns for each of the
PM policies
pn = probability that a breakdown will occur between
PM inspections when PM is performed every n
periods
N = number of machines in group
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Large-Scale PM Projects
Approaches to Improving
Machine Reliability
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Trends in Maintenance
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