* PRESENTATION ON P.P.

BAGS & TIMBERS

INDUSTRIES
PRODUCTION & OPERATION
MANAGEMENT
SUBMITTED TO:
MISS. SUNIDHI JAIN

SUBMITTED BY:
MBA (GEN) SEC-B
AASHIMA
GURJEET
NIKITA
RICHA
SAKSHI

TOPICS COVERED

Introduction of industry
Classification of industries
Examples of industries
First industry- MAHALAXMI FABRICATIONS
Overview
4Ms
Production
Photo Gallery
Summation
Second industry- KARNAL TIMBERS
Overview
4Ms
Production Process
Photo Gallery
Summation
Conclusion

WHAT IS AN INDUSTRY?
Industry is the place where production of an economic
good or service is carried out within an economy.
An industry is :

Related to manufacturing process

Conversion of raw material into finished goods
Combination of small firms

CLASSIFICATION OF
INDUSTRIES

EXAMPLES OF INDUSTRIES

FOOD AND
PACKAGIN
G
INDUSTRY
TEXTILE
INDUSTRY
LARGE
SCALE
INDUSTRI
ES

AUTOMOBI
LE
INDUSTRY

THE INDUSTRIES WE VISITED.

MAHALAXMI
FABRICATIONS

Founded by Mr.
Avnish Goyal.
Location: On PipliLadwa road,
Kurukshetra
Industry: P.P. bags

KARNAL TIMBERS

Founded By Mr.
Ashwini Chaudhary.
Location: Industrial
area, sector 2,
Kurukshetra.
Industry: Timber

MAHALAXMI
FABRICATIONS
(established in 2005 in
Karnal)

Overview of the Industry

The industry was
established in 2005 in
Indiri (district Karnal).
It is an effort of Mr.
Avnish Goyal (along
with his family). The
idea came into force due
to the increasing
demand and exposure in
this sector.

ESTABLISHED
IN

2005

FOUNDER

AVNISH GOYAL

HEAD
QUARTERS

KARNAL

NO. OF
BRANCHES

NO. OF
EMPLOYEES

30

TYPE OF
INDUSTRY

Small scale
industry

PRODUCTS

PP Bags

PLANT LOCATION
The plant has been recently set up in

Kurukshetra, near Pipli in 2009.

Area covered- 750 hectares

NEED OF SETTING THE PLANT IN

THIS LOCATION
1.

2.

3.
4.

Increased demand due to rise in

complimentary industries,
Cost efficient due to presence of all
necessary resourses
Nearness to the market
Chances for development & expansion

PLANT LAYOUT
The layout used in this industry is PRODUCT

LAYOUT.
A Product layout involves the arrangement of
machines in one line depending upon the sequence
of operations.

ESSENTIALS OF AN INDUSTRY
The essentials of an industry includes 4Ms.
These are as follows:
MATERIAL

MONEY

4 Ms

MACHINERY

MEN

1. MATERIAL
RAW MATERIAL USED

HDPP(High density
polypropalyne), PP
(polypropalyne), LDP (low density
polypropalyne)

TYPEOF MATERIAL

Threads of polypropalyne, non

woven bags, rolls of
polypropalyane

IMPORTED FROM

Nepal

SUPPLIED FROM

Delhi traders, Haridwar mills,

Badhi mills, Panipat mills

CHARACTERISTIC OF MATERIAL

Solid and light weight

QUANTITY SUPPLIED

40 tonnes as per the order (approx)

COST OF MATERIAL

Rs 30,000 (per roll)

RAW MATERIAL

WORK IN PROGRESS

2. MEN
NUMBER OF LABOUR

10 permanent
20 - temporary

TYPE OF LABOUR

Permanent and Temporary (hired

through a contractor)

WORKING HOURS

9a.m. 6p.m.

WORKING DAYS

Six days a week

WAGE SYSTEM

Piece wage system (according to

the size of the bag
manufactured)

WAGES

Rs 9000 per month (approx)

SALARY OF THE CONTRACTOR

Rs 15000-20000 (per month)

AMENITIES TO WORKERS

3. MACHINERY
NUMBER OF MACHINES

Stitching 7
Cutting 4
Printing 1
Reversing 3

TYPE OF MACHINE

11 machines are light, moveable

and portable.
1 machine (printing) is heavy and
non moveable

OWNED, RENT OR LEASE

Self owned

MACHINE HOURS

8-9 Hrs

LABOUR PER MACHINE

Stitching 2
Cutting 3
Printing 4
Reversing - 2

MACHINE CAPACITY

1,00,000 bags per day (without

printing)

COST OF MACHINERY

Rs 15,00,000 (approx)

REPAIR AND MAINTENANCE

According to the need

CUT
TING

STITCHING

PRINTING

4. MONEY
CAPITAL EMPLOYED

Rs. 1,25,00,000 (approx)

OVERALL SALARY

Rs. 13,20,000 (approx) per year

TOTAL COST OF MACHINERY

Rs. 20,00,000 (approx)

TOTAL COST OF MATERIAL

Rs. 20,00,000 (approx) per month

OTHER EXPENSES

Rs. 1,00,000 (approx) per month

OTHER REQUIREMENTS

Electricity
Advertisement & Travelling
Transport
Warehousing facility
Postage, Stationery & Telephones
Repairs & Maintenance

PRODUCTION PROCESS
The production process includes four
activities. These are as follows:
1. Cutting
2. Stitching
3. Reversing
4. Printing

1. CUTTING
This is the first step of production. In this
the rolls of PP are cut into different sizes
according to the quantity and demand.

2. STITCHING
This is the second step where the pieces
that were cut of different sizes are
stitched in the form of carry bags. These
bags are also laminated in this process.

3. REVERSING
In this step the laminated bags prepared
are reversed for those customers who
require the laminated portion inside. This
is an optional step as per the demand.

4. PRINTING
This is the final step where the bags finally
prepared are sent for the printing process.
Different stamps are used in printing the
names of different firms as per the order.

THE COMPLETE VIDEO

FINISHED GOODS
There are around 1,00,000 bags produced in a
day without printing. And with printing the
number varies with the time taken in printing
process.
The cost per bag varies from Rs 1.80-20.

PHOTO GALLERY