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Lubricants Synthetics
Lubricants Synthetics
Lubricating Oil
Lubricant Additives
Detergents
These chemicals are usually metallic based, and are
designed to control deposits and keep engine
components clean. They are able to clean existing
deposits in the engine, as well as disperse insoluble
matter into the oil. Detergents control contamination
resulting from high temperature operation.
Dispersants
These are usually ashless organic chemicals, which
control contamination from low temperature
operation. Both detergents and dispersants attach
themselves to contaminant particles, and hold them
in suspension. The suspended particles are so finely
divided that they pass harmlessly between mating
surfaces and through oil filters. The contamination is
removed from the engine when the oil is changed.
Pumps & Compressors
Lubricant Additives
Oxidation Inhibitors
These agents reduce oxygen attack on the lubricating
base oil.
Corrosion Inhibitors
Acids are produced by the combustion process, and
when engine oil degrades with use. Unless rendered
harmless by the engine oil, the acids can cause rapid
deterioration of engine components. Corrosion
inhibitors protect non-ferrous metals by coating them
and forming a barrier between parts and their
environment.
Rust Inhibitors
Rust inhibitors protect iron/steel from oxygen attack,
by forming a protection screen over the surface of
the metals.
Pumps & Compressors
Lubricant Additives
Anti-Wear Agents
These agents prevent wear due to seizure or rubbing
surfaces. Compounds such a zinc dialkyt-dithiophosphate
break-down microscopic hot spots and form a chemical
filter which eliminates metal-to-metal contact.
Foam Depressants
Detergent and dispersant additives can facilitate
aeration of an oil which results in foaming. This can
reduce the lubricating ability of the oil, and interfere with
the pumping of the oil. A foam depressant controls this
tendency.
Lubricant Additives
Oil Applications
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Oil Applications
Chain Oil
These oils are formulated to lubricate saw chains, and
should provide the following benefits:
An unbroken film of lubricant between chain links and
bars.
Anti-wear characteristics to prevent chain and bar wear.
Chain oil should have throw-off resistance. Classified as
"tacky".
Prevent corrosion of the chain.
Tip! The winter grade may be used as an air filter coating
where a tacky product is required for dust removal.
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Oil Applications
Hydraulic Oil
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Oil Applications
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Oil Applications
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Greases
75 - 95%
Additive
s
0-15%
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Greases
Lubricating Oil
0-15%
Complex Grease
75 - 95%
Additive
s
Additives
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Grease Characteristics
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Grease Definitions
000
445-475
00
400- 30
355-385
310-340
265-295
220-250
175-205
130-160
85-115
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Grease Definitions
Shear Stability
is the ability of a grease to resist a change in
consistency during mechanical working. Under high
rates of shear, grease structures tend to change in
consistency.
Oil Separation
is the percentage of oil which separates from the
grease under storage conditions. It cannot predict
separation tendencies in use under dynamic
conditions
High Temperature Stability
is the ability of a grease to retain its consistency,
structure, and performance at temperatures in
excess of 125ree;C
Pumps & Compressors
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Grease Selection
Calcium
Comple
x
Barium
Comple
x
Lithium
Comple
x
Polyurea
Synthetic
Bentone
Clay
Properties
Calcium
Lithium
Sodium
Aluminum
Complex
Dropping
Point C
80-100
175-205
170-200
260+
260+
200+
260+
250+
None
Max
TempC
65
125
125
150
150
150
160
150
150
High Temp
Use
V.Good
Good
Good
Exc
Exc
Good
Exc
Exc
Exc
Low Temp
Mobility
Fair
Good
Poor
Good
Fair
Poor
Good
Good
Good
Mech.
Stability
Fair
Good
Fair
Exc
Good
Fair
Exc
Good
Fair
Water
Resistance
Exc
Good
Poor
Exc
Exc
Exc
Exc
Exc
Fair
Oxidation
Stability
Poor
Good
Good
Exc
Exc
Poor
Good
Exc
Good
Texture
Smooth
Smooth
Smooth
Smooth
Smooth
Fibrous
Smooth
Smooth
Smooth
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Shelf Life
Three(3) years
Two(2) years
Three(3) years
Two(2) years
One(1) year
Greases
Two(2) years
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Greases
Grease can be defined as a solid to semisolid material produced by the dispersion of
a thickening agent in a liquid lubricant. Other
ingredients may be included to impart
special properties to the grease.
Thickener Lubricating Oil
5 - 20%
75 - 95%
Additive
s
0-15%
Greases
Complex Grease
A complex grease is similar to a regular grease except that the
thickener contains two dissimilar fatty acids, one of which is the
complex agent. This results in good high temperature characteristics
to the final product.
Lubricating Oil
Because of the high percentage of oil by weight in grease, the oil
must be of high quality and the proper viscosity. Light viscosity oils
are used for low temperature, low load, and high speed applications.
Conversely, a heavy viscosity oil is generally used for high
temperature, high load, and slow speed application.
Additives
The most common additives found in grease are as follows:
Oxidation Inhibitors
Additive
EPA Agents
Thickener
Lubricating
Oil
Anti-Corrosion Agents
s
Anti-Wear Agents
5 - 20%
75 - 95%
0-15%
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Grease Characteristics
25
Grease Definitions
000
445-475
00
400- 30
355-385
310-340
265-295
220-250
175-205
130-160
85-115
Pumps & Compressors
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Grease Definitions
Shear Stability
is the ability of a grease to resist a change in consistency
during mechanical working. Under high rates of shear,
grease structures tend to change in consistency.
Oil Separation
is the percentage of oil which separates from the grease
under storage conditions. It cannot predict separation
tendencies in use under dynamic conditions
High Temperature Stability
is the ability of a grease to retain its consistency, structure,
and performance at temperatures in excess of 125ree;C
27
Grease Selection
Calcium
Comple
x
Barium
Comple
x
Lithium
Comple
x
Polyurea
Synthetic
Bentone
Clay
Properties
Calcium
Lithium
Sodium
Aluminum
Complex
Dropping
Point C
80-100
175-205
170-200
260+
260+
200+
260+
250+
None
Max
TempC
65
125
125
150
150
150
160
150
150
High Temp
Use
V.Good
Good
Good
Exc
Exc
Good
Exc
Exc
Exc
Low Temp
Mobility
Fair
Good
Poor
Good
Fair
Poor
Good
Good
Good
Mech.
Stability
Fair
Good
Fair
Exc
Good
Fair
Exc
Good
Fair
Water
Resistance
Exc
Good
Poor
Exc
Exc
Exc
Exc
Exc
Fair
Oxidation
Stability
Poor
Good
Good
Exc
Exc
Poor
Good
Exc
Good
Texture
Smooth
Smooth
Smooth
Smooth
Smooth
Fibrous
Smooth
Smooth
Smooth
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As a general rule, the simpler the oil formulation, the longer the shelf
life. The following is a guideline under protected conditions:
Product
Shelf Life
Three(3) years
Two(2) years
Three(3) years
Two(2) years
One(1) year
Greases
Two(2) years
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Grease that has hardened may form a plug that prevents the
new grease from purging
Rolling contact elements may skid and cause premature
failure
Temperatures may rise because the bearing is overfilled
Rust from the grease tube may be forced into the bearing
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the plant
Consider motor configuration and operating
conditions
Establish frequency guidelines
Standardize on regreasing amounts
Publish a standard of practice
Provide training
Pumps & Compressors
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EASA Guidelines
41
Grease Amount
Based
on
consolidated OEM
recommendations for
horizontal motors
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If motor is disassembled
1. Hand pack the bearing. Fill end bell approximately 30% full. Pipe
leading to bearing should be full of grease to prevent rust. Assemble
the motor. At start-up, operate motor for at least 15 minutes with
drain plug open to expel excess grease.
If motor is assembled
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44
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3. Provide Training
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Temp
Vibe
G2224
Ref: CSI/COG/KBrown
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Sonic/Ultrasonic
Lubrication Monitoring
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Types
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