PRESENTATION

ON
OPERATION MANAGEMENT
HEG

Presented By –
Piyush Chunarkar
Mamta Bhojwani
Gagan Singh
Shoyeb Querishi
Jitendra Agrwal
 INTRODUCTION
•Set Up In 1977, Main Business --- GRAPHITE.
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•Asia’s Leading graphite electrodes manufacturer and exporter.
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•Serves a Niche Market with just 1 competition and better quality
product's
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•Annual Capacity to make 52,000 Graphite electrodes.
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• It has two captive power generation facilities.
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•Also has a R & D set up for carbon and graphite.
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•80% of the production is exported to 25 countries
 PRODUCT RANGE
• Graphite electrodes - UHP Graphite
electrodes with suitable 3/4 TPI
nipples as per NEMA IEC 239
(1987)/ IS 9050 (1979)
• Nominal Dia - 250 mm (10") to 700
mm (28")
• Nominal Length - 1800 mm (72')/
2100 mm (84")/ 2400 mm (96")/
2800 mm (110")
• Also makes HP grade graphite
CAPACITY & DESIGNEE LAYOUT

• Plant area cover 160 acres.

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• Modern Extrusion Press.
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• Baking Furnaces from Riedhammer, Germany
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• Use of Impregnation System .
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• Graphitization through LWG furnaces .
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• CNC machines for machining of Graphite electrodes .
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• The installed capacity of the plant was 60,000 MT with an
annual turnover of about Rs. 600 crores.
 PRODUCTION SYSTEM
• Manufacturing:-
•
GREEN ELECTRODE

BAKING

IMPRINGNATION

GRAPHITISATION
 LOCATIONAL FACTORS
•Location advantage
• Cheap labor.
• One time investment.
• Government subsidies .
• Optimal utilization
•Location disadvantages

• Ports pose a problem.

• No further expansion is possible.
• Accomadation
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 PLANNING
• Annual production plan is followed.
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• Orders are booked in advance.
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• Production planning control.
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• All shops are given macro plan.
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• But targets are short term.
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• Critical equipment in spare.
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 PROCESS EMPLOYED
• Work is done in Batch Process
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• No Parallel Lines.
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• TPM– total productive maintenance.
•

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 QUALITY POLICY
• Involvement of suppliers in the continuing
programmed for quality improvement.
• They strongly realize that world is our market and
therefore competitive quality of there products,
response and service is the essence.
• Safe, clean and orderly environment
• Random sampling is done for some tests of
destructive nature
• Long term association with suppliers and regular
contacts with customers.
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 QUALITY MANAGEMENT
• Certified with iso 9001, iso 14001
• Enhancement in quality through comprehensive Statistical
Process Control system (SPC).
• International consultation, to seek assistance in its efforts to
constantly upgrade its processes.
•Product Quality

• Long term association with the raw material suppliers

• Process monitoring at each stage .
• Random sampling is done for some tests of destructive nature
.
•Sales and Marketing Quality

• Accurate determination of requirtnment.

• Visits on a regular basis.
•
 UTILITIES
• Power-
• Two captive power plants of hydro-electrical and
thermal nature.
• 33 MW coal-based thermal plant employed in 2009.
• MPSEB as a major source of power.
• Annual consumption around 200 MW.
• power revenues stood at Rs. 100.79 crore as compared
to Rs. 112.76 crore in the previous year.
• Water-
• Water is recycled and is utilized .
• DCM recycle plant.
• Environmental initiatives-
• It is considered one of the cleanest graphite electrode
plants in the world.
• The Company emphasizes on recycling.
• Plantation of land scrape.
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 HR POLICIES
• Hierarracy level is followed.
• Long term agreements with workers.
•Rewards

•On the basis of balance score card.

•Recruitments

• Role wise and department wise.

•Training

• Regular training programs are employed.

• Training programs are enforced by constant
• monitoring and feedback systems.
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Fulfillment of Corporate social responsibility.

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Thank You . .
.