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ESD PREVENT AND

GROUNDING
Vincenc Home Development Co., LTD
Speaker: Dr.C.Y.Tsai
MK MASTER INC.

ESD prevent course contents(1)


1.Static electricity: ESD cause,measurement,norm,and preventive
methods.
2.Static electricity compare with usual electrical engineering
systems.
3.Static electricity caused damage and effect( discharge
phenomena/dynamics phenomena)
4.Surface resistance sorting.
5.Humidity has an effect on ESD.
6.How to make ESD prevent?
a. Five kinds of basic ESD eliminations
b. Standard prevention of production lines.
7.Conductive wrist band : a. standard use b. inspection
c. compare between wire wrist strap and wireless wrist strap.
8.Ground system monitor ion fan prevent ESD
detergent surface resistance inspection instruments and
surroundings electrostatic voltage using methods and
surrounding electrostatic voltage using areas.
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ESD PREVENT COURSE(2)


9.The blind point of tradition ESD prevent.
10.Why grounding?
11.ground and Grounding related technical terms.( electric
ground. circulation area. Ground potential logic ground,
geography ground grounding grounding
resistance grounding system)
12.The measurement and defect of tradition grounding resistance.
13.The inspection of production line grounded.
14.How to avoid ESD happening?
15.How to show to customer ESD prevent?
a. motionless state b. motion state

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Factory location ESD prevent basic rules


1. Adopt which ESD prevent standard:
JEDEC JESD625-A, ANSI/ESD S20.20-1999 ,ESD
TR 20.20-2000, IEC 61340-5-1, IPC-A-610C, CECC 000
15 (EN 100 015-1), Japanese static electricity safety
policy, international standard The general guide of
prevent ESD incident ( GB 12158-90 )etc.
Suggestion: synthesize the merits of all methods ,
to create your own method which is suitable for your
company and advance quality yield.
2.ESD education training and responsible people.
3.ESD interior investigation and to improve and trace
the incomplete investigation.
4.ESD prevent system filing.
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PURCHASING PEOPLE

Must know-how ESD knowledge, and


ESDS( static electricity sensitive devices)
data sheets.
Basic knowledge and demand for packaging
and transportation

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FACTORY STAFFS
1. Four kinds of grounding, according to
standard, apart, individual grounded.
2. Offer standard and stable power for interior
factory.
3. Make sure the temperature, humidity, and
floors match the standard of EOS/ESD.
4. All grounding internet and power outfit must
be filed and periodic maintenance.
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ON PRODUCTION LINES
1.All workers must have strong conscious of ESD, respect the spirit of
EPA .
2.In EPA entrance area whether there is EPA exist warning sign or
not?
3.Whether there is supervision and record for room temperature and
humidity?
4.Before working daily, must test the conductive wrist strap and
conductive shoes and record.
5.In EPA area, floors, chairs, tables, operator dresses, handcarts
whether or not meet the requests of EOS/ESD , and keep all testing
records for point to point and point to grounded.
6.Spare parts saving boxes, packing parts whether or not match the
standard of ESD.

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On production lines (continuity)


7.The elements of Fixed-frame, transit belt equipment, and
test tooling whether or not with prevent ESD?
8.Unless necessary insulated items, not allowed to show
up at EPA areas.
9.Whether or not using ion blower correctly, checking
whether has collate records of balance, scatter
timing..etc.?
10.Make sure equipments grounded correctly, checking
whether or not the pole is at right direction?
11.Make sure to separate the ground of ESD from the
ground of equipment correctly.
12.Necessary needed test instruments: testing instruments
for conductive wrist band and conductive shoes, surface
resistance, grounded system monitor.

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WAREHOUSE
1.Whether the floors meet the methods of ESD prevent, whether
have testing records for point to point and point to grounded?
2.Storage racks set up the preventive ESD mats, and the mats
connected with grounded frame is good enough?
3.Every wrist strap or heel strap, conductive shoes checked
and recorded daily?
4.Package materials meet requests?
5.Handcart must meet the request of ESD, wheels must be
conductive wheels. Is there any record for surface resistance
testing?
6.In electric devices inspection workstations, is there met the
preventive requests of ESD?
7.Having to invigilate and record the temperature and humidity?

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EOS/ESD
What is called ESD?
The reasons caused ESD: touched separation, damaged separation, induction
separation,etc.
ESD = Electro Static Discharge
EOS = Electrical Over Stress
EPA = ESD Protected Area
EMP=electrostatic discharge bring about electromagnetic pulse Spectrum
width can reach to MHZ~ GHZ

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ELECTROSTATIC PHENOMENON
Electrostatic conduct:
a. Dynamics phenomenon: absorbed Particle
b. Discharge phenomenon: 1.shock explode
2.damage components.

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THREE KINDS OF ESD MODELS


1) HBM: Human Body Model
2) MM: Machine Model
3) CDM: Charged Device Model

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Material rub against generate static electricity


+ air

fur of animals
polyurethane
Human hands
polyethylene
asbestos

solid rubber polyester


lead

nickel copper

silk fabric

brass

polypropylene

rabbit fur
glasses
mica
human hairs
nylon
wool

paper
cotton
steel
wood
amber
wax

gold platinum
sulfur
acetate manmade silk
-pollywog
-celluloid
--+7

-
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polyvinylchloride
silicon
-PTFE
--

--

+8

--

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Static electricity damage generation model


Separate electric charge (positive and negative)
Positive and negative charge separate
Cumulate on equipments

Cumulate on product

Vanish or disperse
electricity discharge

electricity discharge

Damaged IC
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Static electricity application and jeopardize


Application dust collecting
painting selection spray photography and etc
Jeopardize damage to semiconductor generate explode
in place of inflammables

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Damaged IC caused by electrostatic

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Peak value of location temperature and humidity


(Taiwan from 1987 to 1988/central weather bureau))
Kellung

Taipei

Taichun

Yusan

Tainan

Kaoxioang

temperature 8.0~35.6 7.1~37


.4

7.0~35.2

9.9~18.
0

8.0~35

8.8~34.1

temperature 9.7~37.1 10~38.


2

7.8~35.3

8.4~19.
2

9.2~34.6

12.4~33.4

humidity

39~94

29~88

15~92

11~93

28~94

26~89

30~95

21~91

27~89

8~94

34~95

29~89

RH
humidity
RH

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Humidity
CECC 000 015

R.H.: (20%~80%)3%

JEDEC
R.H.: 40%
ANS I/ESD S20.20
R.H.: 30%~70%
ESD TR20.20
R.H.: 30%~70%
IEC
R.H.: 50%
IPC
R.H.: 40%
GB 12158-90
R.H.: 50%
Electrostatic safety factor R.H.: 50%~65%
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Relation of humidity and static voltage


source generation

10-20% ( humidity)

65-90% ( humidity)

Walking on a carpet

35,000V

1,500V

Walking on a ethylene
plastic floor

12,000V

250V

Working at a worktable

6,000V

100V

Take out DIP dice from


plastic tube

2,000V

200V

Pick up a plastic

20,000V

1,200V

On a work chair with uricamine spume mat

18,000V

1,500V

*The information copied from US Ministry of National Defense,


manual of military rule 263.1980,from 2and 3

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Electronic components to ESD


sensitivity
Description
range of breakdown voltage
RF-FETS (MICROWAVE) 1V ~ 5V
MR-HEADS
5V
PENTIUM
5V
V.MOS
30V ~ 1800V
MOSFET
100V ~ 200V
EPROM
100V
J.FET
140V ~ 7000V
SAW
150V ~ 500V
OP AMP
190V ~ 2500V
CMOS
250V ~ 3000V

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Five kinds of basic ESD eliminations


1.Grounding
2.Increase humidity
3.Use against conductive materials
4.Use ESD elimination instruments
5.Lower chafe speed

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Production lines related ESD equipments using


1.Wrist strap and wrist shoes testing
instrument
2.Ion fan
3. Surface resistance inspection instrument
4. surroundings electrostatic voltage inspection
instrument
5.Grounding system monitor

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WRIST STRAP AND WRIST SHOES


Standard use for wrist strap
Wrist strap inspecting
Compare between wire wrist strap and
wireless wrist strap
Wrist Shoes

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ESD prevent wrist strap correct use


B

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Wrist band test instrument


A

USA 750K ~ 10M


B

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EU 900K ~ 35M

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Wrist strap inspecting station


Wrist Strap =Wrist Band + Grounding Cord
A

B
E
C

Someone called its for wrist


band grounding inspection.
Actually, its nothing concerns
with grounding, only testing
recycle resistance between A
and B( included human body).

Hanging one grounding cord is not


correct use at inspecting station.

Grounding Cord
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2003 ESD TUTORIALS

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2003 ESD TUTORIALS

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2003 ESD TUTORIALS

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2003 ESD TUTORIALS

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How to proceed ESD prevent?


1.All conductive items must be grounding.
2.All insulations must be ionized.
3.All sensitive semiconductor components
can only be opened, assembled, repaired
at EPA stations.
4.Out of EPA station, must be met ESD
prevent request for the materials of
transportation and packages of the
sensitive semiconductor components
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ION FAN
Active ion and passive ion neutralization
AC/DC ion fan
Best choice: set up automatic ion balance sensor to
offer just in time efficient and stable ion
balance liquid, easy to set up and take off
when repairing and cleaning.
Digitized design can offer data analysis and read,
and included automatic ion balance adjuster.
User can establish ion balance sensitivity
warning value according to their demand and
connect with internet monitor to control.
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ESD PREVENT
EQUIPMENT(EXAMPLE)

Besides, having conductive floors, conductive


chairs, packaging, and movement materials.etc.
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ESD PREVENT TEST


EQUIPMENTS(EXAMPLE)

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Grounding objects
Why grounding?
1). Avoid shocking
2). start prevent equipments avoid fire affairs
and explosion
3). Avoid electroshock
4). Avoid electrostatic
5). Avoid motley messages obstruction

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What contains grounding


resistance?

1) Resistance of production lines and


grounding
2) grounding rod and soil contact resistance

3) Soil resistance within 20M of half diameter

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Corrective actions for ESD grounding


1.ESD grounding must have the owned connections
which can not share with AC power grounding!
2.Separating four kinds of grounding!
3.ESD grounding must be watched at all times.!
4.Neutralize cord (N) and fire cord (H,L) can not be
reverse connected

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IPC-A-610C-3-002
1M Ohm 10%

Wrist Strap
Table Mat

1M Ohm 10%

Floor Mat
1M Ohm 10%

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The defect of tradition


grounding measurements

Assist grounding rod

30cm straightedge

test cord

1). Factory located at high floors caused not easy to start building.
2). Assist grounding rod too short, only 20cm. The depth is not enough.
Read value be effect on weather easily.
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Corrective ideals of complete grounding

ESD = Bonding + Grounding


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Underground prevention
Grounding system monitor
1) increase quality yield
2) increase appearance
Reverse thinking: the expense of improved quality is
saving money for company, not for spending money.
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Factory grounding plan

1.ESD grounded can not share the same


connection with AC power grounding.
2.Separate four kinds of grounding.
3.ESD grounding must be supervised by 24
hours per day!
4.Neutralize cord (N) and fire cord (H.L)
can not be reverse connected!
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Problem of grounded sharing connection

If equipment has leakage


status, it will make reverse
leakage and discharging to
components through human
body, and caused damage.

Reverse current
discharge

equipment
Equipment
grounded
Human body and
equipment share
grounding
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Human body grounding plan

Car parking area

Electricity area

Grounding monitor

Human body
grounding

Equipment
grounding
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Grounding rod specification


Welding with
hydrogen-oxygen,
outside be coating
with isolated
lacquer

6M

Up to
Diameter 5/6
brass rod

3M

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Lightning conductor grounding plan

1.Lightning conductor
grounding
must be away from others
up to 20M.
2.Not allow anyone taking
a walk on lightning
conductor rod grounded.
3.Not too close to building
that might be caused steel
charging inside of building
when lightning.

greensward

Road for traffic

Lightning
conductor
grounding
rod

greensward

Office building

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dormitory

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