Indonesia East Kalimantan

Kayan River Basin Hydropower

and Aluminum smelting Project

Hanergy holding group

March 2013

1. Overview
The proposed Kayan III Hydropower Project is located at the end of Kayan
River middle reaches,Kalimantan, Indonesia, 72km upstream of Tanjung Selor.
Runoff of Kayan River is abundant withlittle seasonal variation, so there is great
potential for hydropower development.The damsite controls a catchment area
of 26,260km2 with annual flow of 2,184m3/s and annualrunoff of 68.9 billion m3.
The power plant will be installed with 1,200MW with annual powergeneration of
8,756 GWh and firm power of 522MW.
The strata in Kalimantan is relatively stable. At damsite, the seismic peak
ground acceleration isabout 0.1g, dominating rock is andesite and the riverbed
elevation is around EL.20m. Reservoirnormal storage level is designed EL.95m
with total storage of 4.05 billion m3 (in which dead storage3.48 billion m3)
without regulation storage.
The project will be completed in 59 months.
To make use of electricity Form a complete set an Aluminium smelting
factory, The capacity of the factory is 600,000 tons annually

350
(mm)

300
250
200
150
100
50
0
1 2 3 4 5 6 7 8 9 10 11 12

Tanjung Selor Weather Stations

Distribution of rainfall in each month

Tanjung Selor Hydrological station

average monthly runoff results t

year JAN Feb Mar Apr May Jun Jul Apr Sep Oct Nov Dec
Flow
m3/s 2826 2424 2733 1938 2451 2511 2099 2323 2193 2488 2713 2749

Runoff

76
59
73
50
66
65
56
62
57
67
70
74
m3

Ave
2454
774

Bahao river

RCC DAM

95m hight

Power house ,with

6 tubine

NO. 1

HEADRACE Tunnel

PROFILE

Project CHARACTERISTICS OF Kayan III HPP

2.9 billion US dollars

Jin an qiao hydropower station

The benefits of hydropower stations

1 Hydropower is a mature technology

2 Hydropower is renewable energy

3 Hydropower have no carbon emissions(NO CO2)

Small effects on the environment

5 Very safe energy

Many countries in The world have built large
hydropower projects
Such as:
Three gorges hydropower station
IN CHINA
Hoover dam
IN The United
States
Itaipu Hydropower station
IN Brazil

3. Aluminum smelter plant

3.1 Status of international aluminum market
1 International aluminum market supply and demand balance,
slow growth in demand
Global alumina production capacity reached 113.746 million
tons in 2011, a year-on-year growth of 5.7%, electrolytic
aluminum production capacity of 52.519 million tons, a year-onyear growth of 4.57%.
World aluminum consumption in the past forty years, the
upward trend in the annual growth rate of 4% - 5% According to
the agency initially expected, aluminum consumption of the
world in the next few years, especially in the field of
automotive and other transportation, aluminum consumption will
continue to grow.
2 International aluminum smelter increasing globalization
of the transfer to the energy-rich region.
3 Indonesia 2014 will prohibit bauxite exports, local
processing of electrolytic aluminum requirements urgent

3.2 Hydropower aluminum associate can effectively

reduce the cost
International primary aluminum Association(IAI)
Statistics of the energy consumption structure of
electrolytic aluminum industry
Type of
energy

Hydropow
er

Coalfired
electricit
y

Proportion
%

49%

36%

Natural
gas
power
9%

Nuclear
Oil energy
energy
5%

1%

Hydropower is widely used in aluminum smelter.

3.3 Aluminum smelting Scale and Production capacity

Aluminum plant of this project is for construction
supporting Kayang River Hydropower. Kayang River hydropower
Capacity is 1200MW, annual power output of 8756 GWh, according
to the standard ,The aluminum plant scale can reach 600,000
tons .

Kayang River Hydropower different runoff

According to Kayang River Hydropower different runoff

situation and power output, Aluminum plant electrical low
production capacity 492,000 tons per year.

3.4 Main technical program

At this stage of the project's aluminum plant products
is 20kg(in weight) aluminum ingots.
Late, according to need, after the completion of
Aluminum plant According to the Indonesian market
consumer demand We can extende aluminum industry
chains For example:Aluminum wire aluminum
cable Aluminum alloy.
At this stage, We select GY420 type 400kA level large
capacity prebaked Electrolyzer.
2288sets prebaked Electrolyzer

75km

Site of Kayan power station and

Aluminium
smelting industry park

3.5 Factory planning

According to the weather, transportation, geological and

surrounding environment, further establishing site.

Aluminium smelting industry park

rendering

Large aluminum plant Virtual Figure

The needs of Land area of the aluminum

plant
Numbe Remar
NO.
1
2
3
4
5
6
7

Name

Area of the
factory
Buildings
occupy
Yard area
Building
coefficient
Construction
area
Volume rate
Area of Roads
complement

Unit

m2

r
1,700,5
00
493,24
0
22,350

30

m2
m2

%
m

1,054,3
00
0.62
294,00
0

3.6 Demand for labor

The Aluminium smelting plant needs 1700 workers.
In the construction period , We can also create
a large number of short-term employment
opportunities.
3.7 Duration and investment
The construction period of Aluminium smelting
plant is 2 years.
Total investment of Aluminium smelting plant is
1.33 billion USD.

The benefits to the government and people

1 The construction of hydropower station and

Aluminium
plant to promote employment , Improve the living
standards
of local
2 The
construction
of people
hydropower station and
Aluminium
to stimulateofeconomic
development
3 plant
The construction
hydropower
station and
Aluminium
plant can drive the development of
Transport
4 industry
Increase
taxes
sector GDP
Service sector
5 Increase
Kayan river is flowing quietly, outflowing of
resources and wealth.
If we develop Kayan hydropower ,we will develop and
protect.

We need your support

Thanks!