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PREPARATION
Following are the steps to be taken before going wet
processing :
Grey inspection
Stitching
Shearing and cropping
PREPARATION
Singe
Singeing
Desize
Desizing
Scour
Scouring
Bleach
Bleaching
Mercerize
Mercerising
Typically a woven
grey stage.
A record of the defects in a fabric length is kept to
determine its quality .
The process of giving points and assigning a
quality level is called fabric grading.
Singeing
Burning of protruding fibres from the surface of
Burner
Fabric out
Fabric
Quenching bath
Burner
in the fabric
Should not damage the synthetic filament yarn in the
fabric
Bio polishing
It is an enzyme treatment designed to improve fabric
quality and provide following advantages:
Improve pilling resistance
A clear, lint and fuzz-free surface structure
Improved drape and softness
The effect are durable
It can be carried out at any time, but after bleaching
is most popular
Process
Cellulase enzyme is used
Enzyme dosage 1-2% owf
pH 4.5-5.5
Temperature 40-55oC
Time 30-60 min.
DESIZING
To remove size material from the warp yarn
Size material: Starch, PVA, Synthetic ingredients
If not desized?
METHOD OF DESIZING
Enzyme desizing:
Enzyme solution in water with 0.5% to 2.0% on
weight of fabric enzyme
A quantity of Common salt is also required
Neutral pH
Overnight Padding fabric with solution
Other method fabric is run continuously in
machine having enzyme solution.
SCOURING
It is process to remove all undesirable impurities
detergents
Improve absorbency and whiteness
Scouring of Cotton
Sodium hydroxide and Soda ash are used for scouring
Scouring of Wool
Wool is a protein fiber and sensitive to bases. Wool
Scouring of Silk
De-gumming:
It is scoured by using Soap and soda ash
Treatment for 1 hour at 50oC (repeat this process three
times)
Bleaching is carried out with hydrogen peroxide With
sodium silicate
BLEACHING
This is a process of whitening-fabrics having natural colour
It is carried out by using oxidizing agents like
process
But require higher temperature near boiling
Hydrogen peroxide is used along with NaOH (to
maintain pH 10-11)
Drawback: Poor stability both for bacteria and
small amount of Iron and copper present in the
textiles or the processing water. Cause
catalytically decomposition of the peroxide, This
loss of H2O2 mean less available bleaching agent.
To prevent it Sodium silicate is used as stabilizer
along EDTA.
Fluorescent brightening
agent(FBA)
Fluorescence is the ability of a substance to
Incident light
Visible
U.V
Reflected UV
& Visible
Reflected Visible
Plus UV converted
to visible
Bleaching of wool
Hydrogen peroxide is mainly used for bleaching
Sodium Hydroxide is not used as it would damage
wool fiber
Reducing agents like Sodium bisulphite, Sodium
dithionite, sodium metabisulphite etc also used for
bleaching wool
MERCERISATION
This is the process applicable only on cellulosic
What it does?
improved luster
increased ability to absorb dye
improved reactions with a variety of chemicals
improved stability of form
improved strength/elongation
improved smoothness
improved hand
THANKS