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Qualification
I. Welding procedure specifications
A. Is to define and document the details that are to be
carried out in welding specific materials
B. Contents
sufficiently, detailed to ensure that the welding will
meet all requirements of the applicable code,
,standard
C. Base Metals and applicable specifications
.Give the chemical composition- 1
Indicate condition of base metal before welding- 2
Normalized, annealed, quenched and tempered, solution )
( .treated
The fabricator must know the identity of all.3
materials
Full plates or sections can be ID by the mill
numbers.
small portions cut from plates marked with the
same numbers.
D. Welding process (partial listing)
Oxyacetylene OAW. 1
Brazing. 2
SMAW. 3
GMAW. 4
FCAW. 5
GTAW.6
SAW. 7
ESW. 8
SW. 9
E. Type, classification, composition of filler
metal
Composition, classification designation of the filler metal must . 1
be included
Also included in specifications. 2
a. Size of electrode or filler metal For
varying ( positions, metal thickness)
AC or DC (DCRP or DCSP).
Current range should be listed for each of the
welding variables (position, thickness, electrode
size).
G. Welder qualification requirements
welding operator qualification.
Make reference to applicable welder qualification specifications
H. Joint designs and tolerances.
Indicate joint design details as well as welding
sequence.
Use crops sectional sketches that show the thickness
of material and details. of the joint or refer to standard
drawings or specifications.
Give tolerances for all dimensions.
Joint preparation and cleaning of surfaces for welding
(Before or after welding or cutting ).
Joint welding details, give details for (i.e. amps,
electrode size, sequence of passes, weave limitations,
I. Preheat and inter pass temperatures
measured by touching the work piece close to the
.weld joint with
J. Peening
If peening is to be used, give details of its application
R. Records
Indicate detailed records of the welding joints.
II. Welding procedure qualification
A. There are four steps in the qualification of a
welding procedure (all or none).
.Preparation and welding of suitable samples. 1
.Testing of representative specimens. 2
3. Evaluation of overall preparation, welding, testing,
and end results.
.Approval (if the results are favorable). 4
B. Preparation of Procedure Qualification sample
joints
1.The size, type, and thickness are related to the type
and thickness of material to be welded in production
and the number, type and size of specimens to be
removed for testing.
C. Testing of procedure qualification
welds
The type and number of specimens to be.1
removed for destructive tests will depend upon
the requirements specification (. Usually
include tensile strength , ductility, soundness,
.and NDT)
How to formulate a welding procedure - a guide
to best practice
Requirements, considerations & essential steps
to success
Introduction
this guide is based around carbon steels, much of the
information it contains can be related to other materials,.
many welding procedures fail to meet their objectives
due to communication problems. Welders, inspectors and
supervisors need procedures, which give essential
information clearly and in enough detail
The layout of a welding procedure can be just as
important as the content itself: information should be
presented in a manner, which is visually clear and easy to
follow.
make sure that you either use the latest revision of a Code
or Standard, or, what the contract specifies regarding
welding procedures.
Step1
Establish the class of work
WP can be applied to a variety of different products.
Each product have different requirement from
quality
for example, a garden gate. not required wps
It
is also essential to establish. technical details of
production: for example, facilities available, i.e.
welding equipment (power sources, manipulators or
positioners)
Step 2
Determine if the product is to be manufactured
to a Code of Practice
(Answer)
(Answer)
1) Quality assurance
3) Quality improvement
The tasks and responsibilities required for the Welding
Coordination are specified in ISO14731. What activities are
specified in this standard for Welding Engineer(s)? Give five
items.
(Answer)
Select five items among the followings :
(Answer)
(3) In case of performing PWFT, heating the vessel in more than one heat
in a furnace, provided the overlap of the heated sections of the vessel is
at least ( a. 0.3 m, b. 1.0 m, c.1.5m, d.2.0m, e.3.0m). [ ]
(4) Each welder and welding operator shall stamp the identifying
number, letter or symbol at interval of not more than ( a. 0.3 m, b. 1.0
m, c. 1.5 m, d. 2.0 m, e. 5 m ) along the welds which he makes in steel
plates 6 mm and over in thickness. [ ]
(5) The surface of the part to be welded shall be clean and free of scale,
rust, oil, grease and other deleterious foreign materials for a distance of
(Answer)
(1)e. 15 (UW-52-b]
(2)d.2/3T (UW-52-c(2) ]
(Answer)
(1)e.50 [UW52-b]
(2)d.l/4 [UW-35-d]
(3) a. I/4 [UW-38-a]
(4) c. 60 [ UW-30 ]
Preheating is sometimes required on welding
procedure. Describe the objectives at least 3
items and their detail explanations on each.
(Answer)
(1) Prevent of cold cracks in the weld metal and HAZ
(2) Improvement of the ductility and notch toughness
of weld metal and HAZ
(3) To avoid lack of fusion and poor penetration at weld
root pass in welding heavy plate or in welding metals
having higher thermal conductivity
1. Preheating effects welding cooling rate down, so
that it induces to make softened HAZ and weld metal.
2. The above slower welding cooling rate will reduce
the diffusible hydrogen content in weld metal.
The above 1. and 2. effect will be avoid probable
welding cold cracking.
Softened HAZ and weld metal due to preheating may
improve their notch toughness and ductility,
Explain the five items of important cautions on the design
and procedure to prevent brittle fracture of welded
structures
(Answer) Give five items out of the followings:
(1) Use of the material with excellent toughness. Select the
material with sufficient notch toughness, paying due to
attention to the service temperature, service conditions, etc.
(2) Use of the material with better weldability. Select the
material that has excellent weldability.
Excellent performance of the weld and little possibility of weld
defects are required in a weld structure.
(3) The design shall be such as to avoid the stress
concentration. The design shall be such as to avoid the stress
concentration due to the shape of the structural elements
(open holes, comers. etc.) as well as the configurationally
discontinuity and concentration of weld lines.
(4) Elimination and control of welding defects (imperfections) .
Eliminate the welding defects by adopting the non-destructive
test, and control under the distinct assumption as to what
percent of welding defects still remain-
(5) Establishment and control of welding condition.
(6) Reduction of welding deformation by taking particular care
to reduce angular distortion, off-set of
Thank you